This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2010-239365, filed Oct. 26, 2010.
The present invention relates to a medium pressurizing device and an image forming apparatus.
According to an aspect of the invention, a medium pressurizing device includes a pair of rotating bodies, a pressurizing member, a drive roll, a following roll, an axis member and a cam member. The pair of rotating bodies rotate while forming a contact part in which the rotating bodies contact each other, and allow a recording medium to pass while holding the recording medium in the contact part. The pressurizing member applies, to one rotating body of the pair of rotating bodies, a pressure of pressing the one rotating body toward the other rotating body. The drive roll is disposed downstream from the contact part in a conveyance direction of conveying the recording medium, and rotates by receiving a driving force, to transmit a conveyance driving force to the recording medium. The following roll is disposed to contact the drive roll, and rotates by following rotation of the drive roll, to convey the recording medium while holding the recording medium between the drive roll and the following roll. The axis member rotates by receiving a driving force. The cam member is fixed to the axis member, acts on the pressurizing member, and follows rotation of the axis member to change the pressure of pressing the one rotating body toward the other rotating body. The following roll is formed to have a hollow inside, and the axis member is disposed to pass through a space formed in the hollow.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
An exemplary embodiment of the present invention will be described below with reference to the drawings.
An image forming apparatus 1 illustrated in
The image forming apparatus 1 includes: an exposure device 20 that irradiates each of the image-forming sections 10Y, 10M, 10C and 10K with exposure light; toner cartridges 18Y, 18M, 18C and 18K containing toners of CMYK colors, respectively; and an intermediate transfer belt 30 to which the toner images are transferred from the image-forming sections 10Y, 10M, 10C and 10K of the respective colors. The image forming apparatus 1 further includes: a secondary transfer device 50 that transfers the toner images from the intermediate transfer belt 30 to a sheet; a fixing device 60 that fixes the toner on the sheet; and a belt cleaner 70 that collects the toner from the intermediate transfer belt 30. The image forming apparatus 1 further includes: a sheet conveyance section 80 that conveys sheets; a sheet container C that houses the sheets; and a control section 1A that controls each part of the image forming apparatus 1.
The four image-forming sections 10Y, 10M, 10C and 10K have approximately the same configuration and thus will be described by taking the image-forming section 10Y corresponding to the yellow as a representative example. The image-forming section 10Y includes a photoreceptor 11Y, a charging device 12Y that charges a surface of the photoreceptor 11Y, a developing device 14Y that develops the surface of the photoreceptor 11Y with the charged toner after the exposure, a primary transfer device 15Y that transfers the toner image to the intermediate transfer belt 30, and a photoreceptor cleaner 16Y that cleans the surface of the photoreceptor 11Y. The photoreceptor 11Y has a cylindrical surface, carries the image formed on the surface, and rotates in a direction of an arrow a around the axis of a cylinder.
The exposure device 20 includes: a light-emitting device 21 that emits a laser beam based on an image signal supplied externally; and a polygon mirror 22 for scanning the photoreceptors 11Y, 11M, 11C and 11K with the laser beam emitted from the light-emitting device 21.
The intermediate transfer belt 30 is an endless belt-shaped member supported by belt support rolls 31, 32, 33 and 34, and circularly moves in a direction indicated by an arrow b by way of the image-forming sections 10Y, 10M, 10C and 10K and the secondary transfer device 50. The intermediate transfer belt 30 carries the toner images of the respective colors formed by the image-forming sections 10Y, 10M, 10C and 10K.
The secondary transfer device 50 is a roll that rotates while holding the intermediate transfer belt 30 and a sheet interposed between the secondary transfer device 50 and a backup roll 34 that is one of the belt support rolls 31 to 34. The secondary transfer device 50 transfers the toner images on the intermediate transfer belt 30 to the sheet. The belt cleaner 70 scrapes the toner on the intermediate transfer belt 30 with a blade by causing the blade to contact the intermediate transfer belt 30.
The fixing device 60 includes a heating roll 61 and a pressure roll 62, and fixes the toner images onto the sheet, by holding and allowing the sheet, on which the toner images yet to be fixed are formed, to pass through the fixing device 60.
The sheet conveyance section 80 extracts the sheet from the sheet container C and conveys the sheet along a sheet conveyance path r passing through the secondary transfer device 50 and the fixing device 60. The sheet conveyance section 80 includes a pickup roll 81 that takes out the sheets accommodated in the sheet container C, handling rolls 82 that handle the taken-out sheets, conveyance rolls 83 that convey the sheets, registration rolls 84 that convey the sheets to the secondary transfer device 50, ejection rolls 86 and 87 that eject the sheets to the outside, and reverse conveyance rolls 88 and 89 that convey the sheets in double-sided printing. The ejection rolls 86 and 87 are incorporated in the fixing device 60, and detachably attached to a main unit of the image forming apparatus 1, integrally with the fixing device 60.
Basic operation of the image forming apparatus 1 illustrated in
The intermediate transfer belt 30 is circularly moved in a direction of an arrow b by the support rolls 31 to 34. The image-forming sections 10M, 10C and 10K corresponding to the colors other than yellow form the toner images corresponding to the respective colors in a manner similar to that in the image-forming section 10Y, and transfer the toner images to the intermediate transfer belt 30 to superimpose the toner images upon the toner image transferred by the image-forming section 10Y.
Meanwhile, a sheet P in the sheet container C is taken out by the pickup roll 81, and conveyed along the sheet conveyance path r by the handling rolls 82, the conveyance rolls 83 and the registration rolls 84, in the direction of an arrow c heading for the secondary transfer device 50. The sheet P is sent to the secondary transfer device 50 in timing for the transfer of the toner images onto the intermediate transfer belt 30 by the registration rolls 84. The secondary transfer device 50 transfers the toner images of the intermediate transfer belt 30 to the sheet, by applying a bias potential for transfer between the intermediate transfer belt 30 and the sheet. The sheet to which the toner images are transferred by the secondary transfer device 50 is conveyed to the fixing device 60 in which the toner images transferred onto the sheet are fixed. In this way, an image is formed on the sheet. The sheet on which the image is formed is ejected by the ejection rolls 86 and 87 from an ejection slot 1B onto an ejection supporter 1C provided in an upper part of the image forming apparatus 1. Meanwhile, after the transfer by the secondary transfer device 5, the toner remaining on the intermediate transfer belt 30 is removed by the belt cleaner 70.
In the case of double-sided printing in which an image is also formed on the back of the sheet having the image formed on the surface, the sheet is ejected by the ejection rolls 86 and 87 halfway and then conveyed in the reverse direction. The sheet conveyed in the reverse direction is conveyed by way of a reverse conveyance path r′ by the reverse conveyance rolls 88 and 89. The conveyed sheet is sent into the secondary transfer device 50 in a state of being upside down from the registration rolls 84, and the image is formed on the back of the sheet as well.
[Fixing Device]
Here, the fixing device 60 of the image forming apparatus 1 illustrated in
The fixing device 60 includes, sheet-guiding members 63A, 63B, 63C and 63D guiding the sheet and a support frame 64 (64A, 64B, 64C and 64D) supporting the structure of the fixing device 60, in addition to the heating roll 61, the pressure roll 62 and the ejection rolls 86 and 87. The support frame 64 includes: two roll support frames 64A and 64B that support each roll at the both ends; and two link frames 64C and 64D that extend along an axial direct ion X along the rotation shaft of each of the heating roll 61 and the pressure roll 62 (see
The heating roll 61 is a hollow cylindrical member in which a heat-resistant release layer is formed on a circumference surface of a cylindrical cored bar. A halogen lamp 612 serving as a heat source is provided inside the heating roll 61, and a peripheral surface of the heating roll 61 is heated by heat from the halogen lamp 612. The heating roll 61 is supported via a not-illustrated bearing member to be rotatable relative to the roll support frame 64A, and rotates in a direction of an arrow d by receiving a driving force transmitted from a not-illustrated drive motor.
The pressure roll 62 is a hollow cylindrical member in which an elastic layer made of, for example, rubber is formed on a circumference surface of a cylindrical cored bar. The pressure roll 62 is rotatably supported by a pressure lever 65 through a bearing member 62A.
Here, the heating roll 61 and the pressure roll 62 combined are equivalent to an example of the pair of rotating bodies according to an aspect of the present invention. In addition, the pressure lever 65 is equivalent to an example of the pressurizing member according to an aspect of the present invention.
The roll support frames 64A and 64B that support the heating roll 61 are disposed at both ends of the heating roll 61 in the axial direction X. The pressure lever 65 also is disposed at each of both ends of the pressure roll 62 in the axial direction X, supports the pressure roll 62 at each of both ends in the axial direction X.
The pressure lever 65 is a member formed by, for example, cutting and bending a metal plate, and is supported to pivot about a rotation shaft 65a with respect to the support frames 64A and 64B. The pressure lever 65 pivots in a direction of pressing the pressure roll 62 against the heating roll 61 and thereby, a contact part N where the heating roll 61 and the pressure roll 62 contact each other is formed.
The heating roll 61 and the pressure roll 62 rotate in the direction indicated by the arrow d and a direction indicated by an arrow e, respectively, and allow the sheet to pass through while holding the sheet in the contact part N. The heating roll 61 and the pressure roll 62 applies heat to the toner images on the passing sheet under a pressure to be fused so as to fix the toner image on the sheet.
Between the pressure lever 65 and the support frames 64A and 64B, a spring 66 is installed. A force to press the pressure roll 62 against the heating roll 61 is applied by the spring 66 to the pressure lever 65 supported by the support frames 64A and 64B. In other words, the pressure to press the pressure roll 62 against the heating roll 61 is applied to the pressure roll 62 through the contact part N by the pressure lever 65.
Further, the fixing device 60 includes a pair of cam members 67 that rotate to press the pressure lever 65, and an axis member 68 to which these cam members 67 are fixed. The cam members 67 are made of, for example, a resin material, and the axis member 68 is made of, for example, a metallic material. As illustrated in
As illustrated in
The cam members 67 rotate together with the axis member 68 and press the pressure lever 65, thereby changing the pressure to press the pressure roll 62 against the heating roll 61.
The normal pressurizing state illustrated in
A shift from the normal pressurizing state illustrated in
The pressure released state illustrated in
When the cam members 67 in the pressure released state illustrated in
[Ejection Rolls]
The ejection rolls 86 and 87 will be described by referring to
The ejection roll 86 is provided on the driving side, and the ejection roll 87 is driven by and follows the ejection roll 86 on the driving side. The pair of ejection rolls 86 and 87 will be hereinafter referred to as the driving-side ejection roll 86 and the driven-side ejection roll 87, respectively, to be distinguished from each other. The driven-side ejection roll 87 of the present exemplary embodiment is disposed on a lower side, namely, on the side corresponding to the image-formed surface of the sheet, like the heating roll (see
Here, the driving-side ejection roll 86 is equivalent to an example of the drive roll according to an aspect of the present invention, and the driven-side ejection roll 87 is equivalent to an example of the following roll according to an aspect of the present invention.
The driving-side ejection roll 86 is fixed to a rotation shaft 861, and supported by the support frame 64 via the rotation shaft 861. The ejection roll 86 and the rotation shaft 861 are made of, for example, a resin material. In the present exemplary embodiment, the two driving-side ejection rolls 86 are provided in the rotation shaft 861. Further, a gear 862 receiving the driving force from the motor M1 illustrated in
In the present exemplary embodiment, the two driven-side ejection rolls 87 are provided to correspond to the two driving-side ejection rolls 86. Each of the driven-side ejection rolls 87 is approximately shaped like a cylinder having a hollow and made of, for example, a resin material, and includes a large diameter portion 87a having a large outer diameter, and a small diameter portion 87b provided on each of both sides of the large diameter portion 87a and having a small outer diameter. The driven-side ejection roll 87 contacts the driving-side ejection roll 86 at the large diameter portion 87a.
Each of the circumferential-surface pressing members 691 has such a shape that a part on the side contacting the driven-side ejection roll 87 is bifurcated, and presses the driven-side ejection roll 87 with the bifurcated part. To be more specific, the circumferential-surface pressing member 691 presses the corresponding one of the two small diameter portions 87b at both sides in a direction W crossing both of a facing direction U in which the driving-side ejection roll 86 and the driven-side ejection roll 87 face each other and the axial direction X (see
The spring 692 is interposed between the driven-side ejection roll 87 and the link frame 64C, and presses the driven-side ejection roll 87, namely, both the two small diameter portions 87b, by repulsion, toward the driving-side ejection roll 86.
The displacement preventing members 693 illustrated in
The driven-side ejection roll 87 supported by this support structure is allowed to rotate bidirectionally according to the driving force from the driving-side ejection roll 86. Thus, according to the rotation direction of a motor M2 (see
The fixing device 60 of the present exemplary embodiment has such a structure that the axis member 68 of the cam members 67 passes through the follow of the driven-side ejection roll 87 as illustrated in
Here, in the case where a structure in which the axis member does not pass through the driven-side ejection rolls and is aligned with the ejection rolls is assumed, the cam members and the axis member are disposed downstream from the pressure roll 62 and the heating roll 61 along the direction in which the sheet passes, and the ejection rolls are disposed further downstream. Therefore, the cam members with the axis member and the ejection rolls are arranged approximately in series along the direction in which the sheet passes, increasing the size of the apparatus.
The fixing device 60 of the present exemplary embodiment has such a structure that the axis member 68 of the cam members 67 extends by passing through the hollows of the driven-side ejection rolls 87. Therefore, the cam members 67, the axis member 68 and the driven-side ejection rolls 87 are disposed downstream from the pressure roll 62 and the heating roll 61, at the same position in the direction in which the sheet passes. Therefore, as compared to the structure in which the axis member is provided separately from the ejection rolls, which is not the structure in which the axis member passes through the ejections roll, the size of the apparatus is reduced by the cam members and the axis member. Further, the fixing device 60 subjects the sheet to the processing in the last stage in the image forming apparatus 1 (see
Further, in the present exemplary embodiment in the support structure, the driven-side ejection roll 87 is supported by the circumferential-surface pressing members 691 and the displacement preventing members 693 and pressed toward the driving-side ejection roll 86 by the spring 692. In this support structure, the driven-side ejection roll 87 and the driving-side ejection roll 86 form a space therebetween according to the thickness of the recording medium such as a sheet of cardboard and an envelope, and convey the recording medium smoothly.
Here, by referring to
[Conveyance and Reverse Conveyance of Sheet]
Here, the conveyance of the sheet by the two ejection rolls 86 and 87 that are the driven-side ejection roll 87 and the driving-side ejection roll 86 will be described.
The heating roll 61 and the pressure roll 62 of the fixing device 60 rotate in the directions indicated by the arrows d and e, allow the sheet to pass while holding the sheet at the contact part N, and fix the toner images on the sheet. The ejection rolls 86 and 87 rotate in directions of arrows f and g while contacting each other, thereby ejecting the sheet P held therebetween from the ejection slot 1B. At the time, the sheet P is guided by the sheet-guiding members 63A to 63D and conveyed in the fixing device 60. Incidentally, among the sheet-guiding members 63A to 63D, the sheet-guiding member 63A disposed above the pressure roll 62 is pivotable about a fulcrum for changing the conveyance direction. When the sheet P is conveyed in the direction of being ejected form the ejection slot 1B, this sheet-guiding member 63A is lifted up by the sheet.
When jamming that stops the rotation in a state of the sheet P being held between the heating roll 61 and the pressure roll 62 occurs for some reason, as illustrated in
In the middle of the ejection of the sheet P, after the sheet P passes through the heating roll 61 and the pressure roll 62, the ejection rolls 86 and 87 convey the sheet P in the reverse direction, by rotating backward in directions indicated by arrows h and i after the rear end of the sheet P leaves the heating roll 61 and the pressure roll 62. At the time, the sheet-guiding member 63A pivots downward under the self weight, and the rotation is stopped by a not-illustrated stopper section of the sheet-guiding member 63C, and the sheet P is guided in the reverse conveyance path r′ different from the path running between the heating roll 61 and the pressure roll 62. The sheet P is conveyed downward by passing along the reverse conveyance path r′ provided between the cover 1D and the movable sheet-guiding member 63A as well as the link frames 64C and 64D.
Incidentally, in the exemplary embodiment, as an example of the medium pressurizing device according to an aspect of the present invention, the fixing device is taken. However, the medium pressurizing device may be a device pressurizing the recording medium, other than the fixing device. Further, in the exemplary embodiment, the heating roll 61 and the pressure roll 62 are taken as an example of the pair of rotating bodies according to an aspect of the present invention. However, the pair of rotating bodies are not limited to this example, and may be, for example, rolls that do not perform heating. Furthermore, the pair of rotating bodies are not limited to the rolls, and may be, for example, endless belts.
Furthermore, in the exemplary embodiment described above, the driving-side ejection roll 86 is taken as example of the drive roll according to an aspect of the present invention, and the driven-side ejection roll 87 is taken as an example of the following roll according to an aspect of the present invention. However, the drive roll and the following roll are not limited to the ejection rolls to eject the medium to the outside, and may be, for example, conveyance rolls disposed upstream from the ejection rolls. Moreover, in the exemplary embodiment, the example in which the driving-side ejection roll 86 and the driven-side ejection roll 87 are incorporated as part of the fixing device 60 is described. However, the present invention is not limited to this example, and the drive roll and the following roll may be incorporated in a device different from the medium pressurizing device.
Further, in the exemplary embodiment described above, the cam members 67 rotate between the normal pressurizing state and the pressure released state is taken as example of the cam member according to an aspect of the present invention. However, the cam member is not limited to this example, and may be, for example, positioned between the normal pressurizing state and the pressure released state according to the thickness of the recording medium, thereby causing a state in which the pressure is weaker than that in the normal pressurizing state.
Furthermore, in the exemplary embodiment, the tandem-type color printer is taken as example of the image forming apparatus according to an aspect of the present invention. However, the image forming apparatus is not limited to this example, and may be, for example, a printer dedicated to monochrome and having no intermediate transfer belt.
In the exemplary embodiment, the printer is taken as an example of the image forming apparatus according to an aspect of the present invention. However, the image forming apparatus is not limited to the printer and may be a copying machine or a facsimile that forms images based on data read by an image reader.
The foregoing description of the exemplary embodiment of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The exemplary embodiment is chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2010-239365 | Oct 2010 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
4110068 | Brown et al. | Aug 1978 | A |
5140378 | Ibuchi et al. | Aug 1992 | A |
5572307 | Tomatsu et al. | Nov 1996 | A |
7200356 | Kawamoto | Apr 2007 | B2 |
7448623 | Ahn et al. | Nov 2008 | B2 |
7455295 | Marx et al. | Nov 2008 | B2 |
7722039 | Shoji et al. | May 2010 | B2 |
7894734 | Sawamura et al. | Feb 2011 | B2 |
7942411 | Ishioka | May 2011 | B2 |
20060145416 | Giese | Jul 2006 | A1 |
20070029725 | Marx et al. | Feb 2007 | A1 |
Number | Date | Country |
---|---|---|
2007-25571 | Feb 2007 | JP |
Number | Date | Country | |
---|---|---|---|
20120098191 A1 | Apr 2012 | US |