The entire disclosure of Japanese Patent Application Nos. 2018-069992, filed Mar. 30, 2018 and 2018-170574, filed Sep. 12, 2018 are expressly incorporated by reference herein.
The present disclosure relates to a medium processing apparatus for processing a medium, a post-processing apparatus included in the medium processing apparatus, and a medium transporting apparatus.
Examples of a post-processing apparatus include an integrated device disclosed in JP-A-2008-266020. The integrated device includes a suction conveyor which suctions a planographic printing plate, which is an example of a medium, from above and transports the suctioned plate. The suction conveyor, from above, drops the planographic printing plate that is suctioned and transported and accumulates it on an accumulation table which is an example of a stacker.
When a medium recorded by a printing apparatus which ejects liquid to record is stacked on a stacker using a technique disclosed in JP-A-2008-266020, a problem arises specific to the medium recorded by the printing apparatus using the liquid. In particular, it is known that a medium to which an aqueous liquid recording material adheres curls. Examples of the aqueous liquid recording material include an aqueous ink.
A medium may curl even when absorbing moisture in the air. For example, also when a medium wound in a roll shape is unwound and transported, the medium may curl because the medium has been rolled up for a long time. A medium may curl due to a shape of a transport path, or when an end of the medium is pressed.
There was a risk that when an attempt is made to stack a curled medium on a stacker, the medium cannot be properly stacked on the stacker. In other words, when a subsequent medium is stacked on a medium stacked on the stacker in advance, since the subsequent medium is curled, an end of the subsequent medium in a transport direction is transported while being in contact with the preceding medium in some cases. In this way, there was a risk that the subsequent medium is stacked on the stacker in a state in which the end is positioned between the preceding medium and the subsequent medium, specifically, in a state in which one end of the subsequent medium in the transport direction of the medium is curled towards a direction of another end thereof.
According to a first aspect of the disclosure, a medium processing apparatus includes a processing unit for processing a medium, a suction mechanism for suctioning a loop transporting belt the medium processed by the processing unit, a rotation mechanism for rotating the transporting belt in a first rotation direction and in a second rotation direction opposite to the first rotation direction, a stacker for stacking the medium transported by the transporting belt, and a change mechanism for changing an area in which the medium is displaceable in a space between the transporting belt and the stacker. The suction mechanism suctions a second surface of the medium, which is on an opposite side of the medium from a stacker-side first surface, to the transport belt. The rotation mechanism, after suctioning the medium to the transporting belt to rotate in the first rotation direction to transport the medium in a first transport direction, rotates the transporting belt in the second rotation direction to transport the medium in a second transport direction to stack the medium on the stacker. The change mechanism narrows the area when the medium is transported in the second transport direction compared to an area when the medium is transported in the first transport direction.
According to a second aspect of the present disclosure, a post-processing apparatus includes a suction mechanism for suctioning a discharged medium to a loop transporting belt a discharged medium, a rotation mechanism for rotating the transporting belt in a first rotation direction and in a second rotation direction opposite to the first rotation direction, an intermediate stacker for stacking the medium transported by the transporting belt, a post-processing mechanism for performing post-processing on the medium stacked on the intermediate stacker, a discharging stacker for stacking the medium delivered from the intermediate stacker, and a change mechanism for changing an area in which the medium is displaceable between the transporting belt and the intermediate stacker. The suction mechanism suctions a second surface of the medium, which is on an opposite side of the medium from a stacker-side first surface, to the transport belt. The rotation mechanism, after suctioning the medium to the transporting belt to rotate in the first rotation direction to transport the medium in a first transport direction, rotates the transporting belt in the second rotation direction to transport the medium in a second transport direction to stack the medium on the intermediate stacker. The change mechanism narrows the area when the medium is transported in the second transport direction compared to an area when the medium is transported in the first transport direction.
According to a third aspect of the disclosure, a medium transporting apparatus includes a suction mechanism for suctioning a discharged medium to a loop transporting belt, a rotation mechanism for rotating the transporting belt in a first rotation direction and in a second rotation direction opposite to the first rotation direction, a stacker for stacking the medium transported by the transporting belt, and a change mechanism for changing an area in which the medium is displaceable in a space between the transporting belt and the stacker. The suction mechanism suctions a second surface of the medium, which is on opposite side of the medium from a stacker-side first surface, to the transport belt. The rotation mechanism, after suctioning the medium to the transporting belt to rotate in the first rotation direction to transport the medium in a first transport direction, rotates the transporting belt in the second rotation direction to transport the medium in a second transport direction to stack the medium on the stacker. The change mechanism narrows the area when the medium is transported in the second transport direction compared to an area when the medium is transported in the first transport direction.
The disclosure will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
Hereinafter, a medium processing apparatus, a post-processing apparatus, and a medium transporting apparatus according to a first embodiment will be described with reference to the accompanying drawings. The medium processing apparatus is, for example, an ink jet printer that ejects ink, which is an example of liquid, onto a medium, such as a paper sheet, and records a character or an image on the medium.
As shown in
The medium processing apparatus 11 is provided with a transport path 17 indicated by a dashed-two dotted line in
In the drawing, a direction of gravity is indicated by a Z-axis assuming that the medium processing apparatus 11 is placed on a horizontal plane, and respective directions along a plane intersecting with the Z-axis are indicated by an X-axis and a Y-axis. The X, Y, and Z axes are preferably orthogonal to each other, and the X and Y axes are along the horizontal plane. In the following description, an X-axis direction is also referred to as a width direction X, and a Z-axis direction is also referred to as a vertical direction Z, and a direction orthogonal to the width direction X and along the transport path 17 is also referred to as a first transport direction Y1. The first transport direction Y1 is a direction in which the transport roller pair 19 transports the medium 12, and is a direction heading from the printing apparatus 13 on an upstream side toward the post-processing apparatus 14 on a downstream side.
A cassette 21 capable of storing the media 12 in a stacked state is removably provided in the printing apparatus 13. A plurality of cassettes 21 may be removably provided in the printing apparatus 13. The printing apparatus 13 includes a pickup roller 22 for delivering the uppermost medium 12 out of the media 12 stored in the cassette 21, and a separation roller 23 for separating the media 12 delivered by the pickup roller 22 sheet by sheet.
The printing apparatus 13 includes a support unit 25 that is provided at a position along the transport path 17 and supports the medium 12, and a recording head 27 that is an example of a processing unit that ejects liquid from a nozzle 26 to the medium 12 supported by the support unit 25 and performs a recording process. The recording head 27 is provided at a position facing the support unit 25 with the transport path 17 interposed therebetween. The recording head 27 may be a so-called line head capable of simultaneously ejecting liquid in the width direction X, or may be a so-called serial head for ejecting liquid while moving in the width direction X.
The printing apparatus 13 includes, as part of the transport path 17, a discharge path 101 through which the medium 12 is discharged, a switchback path 102 through which the medium 12 is subject to switchback transporting, and an inversion path 103 in which posture of the medium 12 is inverted. The discharge path 101 is a path through which the medium 12 subjected to recording by the recording head 27 is discharged toward a discharge unit 104. The discharge unit 104 is positioned at an upper portion of the printing apparatus 13. The medium 12 transported through the discharge path 101 is mounted on the discharge unit 104.
The switchback path 102 and the inversion path 103 are paths through which the medium 12 to be subject to duplex printing is transported. The switchback path 102 extends along the discharge path 101. The inversion path 103 extends from the switchback path 102. The inversion path 103 extends from a downstream side of the recording head 27 toward an upstream side of the recording head 27 so as to pass over the recording head 27.
When the duplex printing is performed, the medium 12 with one side printed is first transported to the switchback path 102. Next, the medium 12 is subject to the switchback transporting in the switchback path 102. In other words, the medium 12 is transported in an inverse direction in the switchback path 102. Next, the medium 12 is transported from the switchback path 102 to the inversion path 103.
The medium 12 is transported through the switchback path 102 and the inversion path 103, so that posture of the printed one side is inverted from an upward direction to a downward direction. The medium 12 transported through the inversion path 103 is subject to the recording again by the recording head 27. At this time, the printing is performed on a surface opposite to the already printed surface of the medium 12. In this manner, the printing apparatus 13 performs the duplex printing on the medium 12. The printing apparatus 13 transports the printed medium 12 toward the discharge unit 104 or the intermediate apparatus 15.
The intermediate apparatus 15 includes, as part of the transport path 17, an introduction path 201, a first switchback path 202, a second switchback path 203, a first merging path 204, a second merging path 205, and a lead-out path 206. The introduction path 201 is a path through which the medium 12 is introduced from the printing apparatus 13. The first switchback path 202 and the second switchback path 203 extend from the introduction path 201, and the medium 12 is subject to the switchback transporting in them. The first switchback path 202 and the second switchback path 203 extend so as to branch from the introduction path 201.
The first merging path 204 is a path extending from the first switchback path 202. The second merging path 205 is a path extending from the second switchback path 203. The lead-out path 206 extends from the first merging path 204 and the second merging path 205, and is a path through which the medium 12 is led out toward the post-processing apparatus 14. The first merging path 204 and the second merging path 205 merge into the lead-out path 206.
The medium 12 transported from the printing apparatus 13 to the intermediate apparatus 15 is transported through the introduction path 201. The medium 12 transported through the introduction path 201 is transported to either the first switchback path 202 or the second switchback path 203. The media 12 transported through the introduction path 201 are distributed to the first switchback path 202 and the second switchback path 203 by a flap or the like provided at a point at which the introduction path 201 branches into the first switchback path 202 and the second switchback path 203.
The medium 12 transported to the first switchback path 202 is subject to the switchback transporting in the first switchback path 202. The medium 12 is subject to the switchback transporting in the first switchback path 202, and then transported to the first merging path 204. The medium 12 transported through the first merging path 204 is transported to the lead-out path 206.
The medium 12 transported from the introduction path 201 to the second switchback path 203 is subject to the switchback transporting in the second switchback path 203. The medium 12 is subject to the switchback transporting in the second switchback path 203, and then transported to the second merging path 205. The medium 12 transported through the second merging path 205 is transported to the lead-out path 206.
The medium 12 transported through the intermediate apparatus 15 is subject to the switchback transporting in the first switchback path 202 or the second switchback path 203. Therefore, the medium 12 transported through the intermediate apparatus 15 is inverted so that posture of a surface which is printed immediately before in the printing apparatus 13 is inverted from the upward direction to the downward direction. Accordingly, the medium 12 to be led out to the post-processing apparatus 14 has a posture in which the surface printed immediately before in the printing apparatus 13 faces downward. By transporting the medium 12 to the intermediate apparatus 15, time to dry the medium 12 to which liquid is ejected is secured. By securing the drying time of the medium 12, it is possible to suppress transfer of the liquid ejected to the medium 12, curl of the medium 12 due to water content of the ejected liquid, and the like.
Next, the post-processing apparatus 14 according to an embodiment will be described.
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The transporting mechanism 30 is provided at an upper position in the vertical direction Z of the intermediate stacker 32 so that the intermediate stacker 32 and the transporting belt 29 face each other. The transporting mechanism 30 includes a rotation mechanism 37 for rotating the transporting belt 29, and a suction mechanism 38 for causing the loop transporting belt 29 to suction the medium 12 subjected to the recording process by the recording head 27 and discharged from the intermediate apparatus 15.
The rotation mechanism 37 includes a belt motor 40 which rotates the transporting belt 29, a drive pulley 41 which is rotated by drive of the belt motor 40, and a driven pulley 42 which is rotatable around an axis parallel to an axis of the drive pulley 41. The rotation mechanism 37 according to the present embodiment includes two the driven pulleys 42. The drive pulley 41 and the driven pulleys 42 are bridged with the transporting belt 29 in a triangular loop shape. The transporting belt 29 moves around an outer side of the drive pulley 41 and the driven pulleys 42 by the drive of the belt motor 40. Specifically, the rotation mechanism 37 rotates the transporting belt 29 in a first rotation direction A1 by normally rotating and driving the belt motor 40. By reversely rotating and driving the belt motor 40, the rotation mechanism 37 rotates the transporting belt 29 in a second rotation direction A2 which is opposite to the first rotation direction A1.
The suction mechanism 38 includes the transporting belt 29, a box-shaped draw-in unit 45 having a draw-in chamber 44, and a fan 47 for drawing in inside the draw-in chamber 44 via a duct 46. An outer surface of the transporting belt 29 is a suction surface 29a which suctions the medium 12. The draw-in unit 45 is provided in contact with an inner surface 29b, which is an inner surface of the transporting belt 29, so that part of the draw-in chamber 44 is covered with the transporting belt 29.
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The change mechanism 51 includes a movable guide 56 which is rotatable around a guide shaft 55, and a guide motor 57 which rotates the guide shaft 55. The movable guide 56 is provided so as to be movable between a first guide position indicated by a solid line in
The guide shaft 55 is provided at an inner position of the transporting belt 29, so as to extend in the width direction X. The movable guide 56 positioned at the first guide position is positioned at a position farther from the intermediate stacker 32 than the transporting belt 29, and is positioned higher than a portion where the holes 49 communicating with the draw-in chamber 44 are formed on the suction surface 29a. When the movable guide 56 is positioned at the first guide position, an area between the transporting belt 29 and the intermediate stacker 32 becomes the movable area MA.
A portion of the movable guide 56 positioned at the second guide position is positioned at a position closer to the intermediate stacker 32 than the transporting belt 29, and intersects with the suction surface 29a viewed from the width direction X. When the movable guide 56 is positioned at the second guide position, the movable area MA is narrowed by the movable guide 56, and an area between the movable guide 56 and the intermediate stacker 32 becomes part of the movable area MA.
When the movable guide 56 is positioned at the first guide position, a tip 56a of the movable guide 56 distanced from the guide shaft 55 is positioned on a downstream side of the guide shaft 55 in the second transport direction Y2. The movable guide 56 positioned at the first guide position rotates so that the tip 56a is lowered and moves to the second guide position. Therefore, when the movable guide 56 is positioned at the second guide position, the movable area MA is narrower on a downstream side in the second transport direction Y2 than the movable area MA when the movable guide 56 is positioned at the first guide position.
The pair of adjusting members 52 is provided at a distance from each other in the width direction X. In the adjusting member 52, a notch 59 is formed for allowing movement of the movable guide 56 while avoiding contact with the movable guide 56 positioned at the second guide position, in an operation in which the adjusting member 52 adjusts the media 12. When positioned at the second guide position, the movable guide 56 can move while avoiding the adjusting member 52 via the notch 59. The adjusting member 52 includes an adjustment surface 60 that is an example of a first guide surface that contacts an end of the medium 12 in the width direction X to adjust the medium 12. The moving mechanism 53 moves the pair of adjusting members 52 in accordance with a size of the medium 12 stacked on the intermediate stacker 32, so that the adjustment surface 60 of the adjusting member 52 and an end of the medium 12 in the width direction X contact with each other. In other words, the pair of adjusting members 52 moves relatively in the width direction X.
In the notch 59, a first end 59a, which is an upstream end in the second transport direction Y2, and a second end 59b, which is a downstream end, are positioned at different positions in the vertical direction Z.
Specifically, the first end 59a is positioned above the second end 59b in the vertical direction Z and closer to the transporting belt 29. The first end 59a and the second end 59b are positioned above the tip 56a of the movable guide 56 positioned at the second guide position indicated by the dashed-two dotted line in
The adjusting member 52 includes a projection portion 61 which is positioned above a second imaginary line L2 in the vertical direction Z, which is obtained by extending a straight line along the suction surface 29a downstream the first transport direction Y1. The projection portion 61 constitutes part of the adjustment surface 60. The projection portion 61 is positioned on an upper side of the notch 59 in the vertical direction Z. The projection portion 61 is adjusted with the drive pulley 41 in the first transport direction Y1 with the transporting belt 29 interposed therebetween.
Since the medium 12 is deformed at a position between the transporting belt 29 and the intermediate stacker 32, even when the medium 12 cannot abut on the adjusting member 52 and cannot be adjusted, the transporting belt 29 protrudes to an upper position in the vertical direction Z than the second imaginary line L2, thus the medium 12 can be reliably abutted on the projection portion 61, and adjusted.
Next, an electrical configuration of the medium processing apparatus 11 will be described.
As shown in
Next, an operation of the medium processing apparatus 11 will be described.
As shown in
As shown in
When the medium 12 is suctioned by the suction surface 29a and is transported in the first transport direction Y1 by the transporting belt 29 rotating in the first rotation direction A1, the movable guide 56 is positioned at the first guide position above the suction surface 29a. Therefore, the medium 12 is transported in the first transport direction Y1 in a state not in contact with the movable guide 56 or in a state of being along the movable guide 56.
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The predetermined time period is time required for the rear end 12r of the medium 12 to pass through the movable guide 56. The predetermined time period is substantially equal to a quotient obtained by dividing a distance along the transport path 17 from the detection unit 31 to a position where the movable guide 56 positioned at the second guide position and the suction surface 29a of the transporting belt 29 intersect with each other by a speed at which the medium 12 is transported. When a rotation direction of the transporting belt 29 is changed from the first rotation direction A1 to the second rotation direction A2 after the lapse of the predetermined time period, the medium 12 is temporarily stopped in a state in which the rear end 12r is positioned downstream the guide shaft 55 of the movable guide 56 in the first transport direction Y1.
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As described above, when the transporting belt 29 rotates in the second rotation direction A2 and transports the medium 12 in the second transport direction Y2, part of the medium 12 is transported while being suctioned by the transporting belt 29, so that a state in which the medium 12 and the intermediate stacker 32 are separated from each other is generated. Thus, for example, it is possible to reduce a chance that the lower surface 12a of the subsequent medium 12 contacts the upper surface 12b of the preceding medium 12 already stacked on the intermediate stacker 32.
In particular, in an ink jet printer using an aqueous ink, when liquid such as ink is made to adhere to the medium 12, resistance when the media 12 slide with each other is increased. Thus, when the subsequent medium 12 is stacked on the intermediate stacker 32, in a case in which the lower surface 12a of the subsequent medium 12 contacts the upper surface 12b of the preceding medium 12 for a long time, the rear end 12r of the subsequent medium 12 may not properly contact the adjustment portion 36 due to sliding resistance between the preceding medium 12 and the subsequent medium 12, and thus the subsequent medium 12 may not be properly stacked on the intermediate stacker 32.
However, by causing the transporting belt 29 to suction the medium 12, it is possible to reduce the chance that the lower surface 12a of the subsequent media 12 contacts the upper surface 12b of the preceding media 12 already stacked on the intermediate stacker 32, so that the subsequent media 12 can be properly stacked on the intermediate stacker 32.
As shown in
When the medium 12 is stacked on the intermediate stacker 32, an area between the medium 12 stacked on the intermediate stacker 32 and the transporting belt 29, and an area between the medium 12 stacked on the intermediate stacker 32 and the movable guide 56 become the movable area MA.
Once a predetermined number of media 12 are stacked on the intermediate stacker 32, the post-processing mechanism 33 performs post-processing on the media 12. The predetermined number subject to the post-processing is the number of sheets in a unit of copy, when the medium 12 is subject to the post-processing. The control unit 62 drives a delivery mechanism (not shown) to deliver the medium 12 stacked on the intermediate stacker 32 from the intermediate stacker 32 in the first transport direction Y1. The medium 12 delivered from the intermediate stacker 32 is stacked on the discharging stacker 34.
According to the above embodiment, it is possible to obtain the following effects.
1-1. The medium 12, which is separated from the transporting belt 29, is deformed in the movable area MA. Therefore, as the movable area MA widens, there is a risk that the medium 12 deforms largely. In this regard, the change mechanism 51 narrows the movable area MA between the transporting belt 29 and the intermediate stacker 32 when the medium 12 is transported in the second transport direction Y2, as compared with when the medium 12 is transported in the first transport direction Y1.
Accordingly, it is possible to prevent the medium 12 transported in the second transport direction Y2 from being largely deformed when separated from the transporting belt 29, and stack the medium 12 on the intermediate stacker 32 in a state in which the deformation of the medium 12 is prevented.
1-2. The movable guide 56, when positioned at the second guide position closer to the intermediate stacker 32 than the first guide position, contacts the upper surface 12b of the medium 12. Therefore, the medium 12 can be peeled off from the transporting belt 29 by the movable guide 56 positioned at the second guide position, and the movable area MA can be narrowed.
1-3. The second guide position of the movable guide 56 varies in accordance with the number of media 12 stacked on the intermediate stacker 32. Therefore, relationship between the movable guide 56 positioned at the second guide position and the medium 12 stacked on the intermediate stacker 32 can be appropriately maintained.
1-4. The second guide position of the movable guide 56 is controlled by the control unit 62 so as to vary in accordance with the number of media 12 stacked on the intermediate stacker 32. Therefore, it is possible to reduce a risk that the movable guide 56 contacts the medium 12 stacked on the intermediate stacker 32.
1-5. The notches 59 are formed in the pair of adjusting members 52 included in the intermediate stacker 32. Therefore, it is possible to reduce a risk that the movable guide 56 positioned at the second guide position and the adjusting member 52 interfere with each other.
1-6. The suction mechanism 38 causes the transporting belt 29 to suction the medium 12 by the draw-in method. Thus, it is possible to reduce a risk that the medium 12 is damaged as compared with a case where the medium 12 is transported by, for example, a sticky belt.
1-7. Friction resistance when the media 12 to which liquid adheres by the recording process are stacked is larger than friction resistance when the media 12 to which liquid does not adhere are stacked. Therefore, when the medium 12 after the recording process is stacked so as to slide on the medium 12 previously subjected to the recording process, there is a risk that the media 12 will not be adjusted. In this regard, the transporting mechanism 30 is positioned above the intermediate stacker 32 in the vertical direction Z and drops the media 12 from above and stacks on the intermediate stacker 32. Therefore, even when the medium 12 subjected to the recording process and has large frictional resistance is stacked on the intermediate stacker 32, the medium 12 can be stacked while being adjusted.
Next, a medium processing apparatus, a post-processing apparatus, and a medium transporting apparatus according to a second embodiment will be described with reference to the drawings. In addition, in the second embodiment, a configuration of a change mechanism is different from that of the first embodiment. Since other respects are substantially the same as those of the first embodiment, the same reference numerals will be used for the same components, and redundant descriptions thereof will be omitted.
As shown in
Among the plurality of separation flaps 65, the separation flap 65 placed between the pair of transporting belts 29 operates to separate the medium 12 from the transporting belt 29 in common to all the transported media 12. On the other hand, the separation flap 65, which is not placed between the pair of transporting belt 29 among the plurality of separation flaps 65, operates such that at least the pair of separation flaps 65 contact a side of a side end of the medium 12 to separate the medium 12 from the transporting belt 29. In this way, even when the media 12 of different sizes are transported, it is possible to appropriately separate from the transporting belt 29. Therefore, it is preferable that a position of the separation flap 65 not placed between the pair of transporting belts 29 be determined in accordance with a plurality of regular sizes of the media 12 which are supposed to be transported.
The separation flap 65 swings around a flap shaft 67 and is provided so as to be changeable in posture. The separation flap 65 is movable between a first flap position, indicated by a solid line in
The change mechanism 69 included in the medium transporting apparatus 28 of the present embodiment rotates the transporting mechanism 30 and the flap shaft 67 around the drive pulley 41 positioned on a most downstream side in the first transport direction Y1, among the drive pulley 41 and the driven pulleys 42. In other words, the change mechanism 69 moves the transporting belt 29 relative to the intermediate stacker 32, thereby changing a size of the movable area MA that is an area sandwiched between the transporting belt 29 and the intermediate stacker 32.
The transporting belt 29 is provided so as to be movable between a first belt position shown in
Next, an operation of the medium processing apparatus 11 will be described.
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When the detection unit 31 detects the rear end 12r of the medium 12, the control unit 62 reversely rotates and drives the belt motor 40 after a lapse of a predetermined time period. In other words, when the rear end 12r is detected in a state in which the belt motor 40 is normally rotated and driven, the control unit 62 continues to normally rotate and drive the belt motor 40 for a predetermined time period and rotates the transporting belt 29 in the first rotation direction A1. After the lapse of the predetermined time period since the rear end 12r is detected, the control unit 62 temporarily stops driving of the belt motor 40, and then reversely rotates and drives the belt motor 40 to rotate the transporting belt 29 in the second rotation direction A2.
The predetermined time period is time required for the rear end 12r of the medium 12 to pass through the separation flap 65. The predetermined time period is substantially equal to a quotient obtained by dividing a distance along the transport path 17 from the detection unit 31 to a tip of the separation flap 65 by a speed at which the medium 12 is transported.
As shown in
The control unit 62 drives the change mechanism 69 in a state in which the rotation of the transporting belt 29 is temporarily stopped, moves the transporting belt 29 to the second belt position, and rotates the transporting belt 29 positioned at the second belt position in the second rotation direction A2. In other words, when the medium 12 is transported in the first transport direction Y1, the change mechanism 69 positions the transporting belt 29 at the first belt position, and when the medium 12 is transported in the second transport direction Y2, the change mechanism 69 brings the transporting belt 29 closer to the intermediate stacker 32 and positions the transporting belt 29 at the second belt position.
As shown in
According to the second embodiment, in addition to the effects of the first embodiment, it is possible to obtain the following effects.
2-1. When the medium 12 is transported in the first transport direction Y1, the change mechanism 69 positions the transporting belt 29 at the first belt position, and when the medium 12 is transported in the second transport direction Y2, the change mechanism 69 positions the transporting belt 29 at the second belt position that is closer to the intermediate stacker 32 than the first belt position. Therefore, the movable area MA can be narrowed by the transporting belt 29, and the medium 12 can be stacked on the intermediate stacker 32 in a state in which the transporting belt 29 is close to the intermediate stacker 32, so that the medium 12 can be stacked quickly.
Next, a medium processing apparatus, a post-processing apparatus, and a medium transporting apparatus according to a third embodiment will be described with reference to the drawings. In addition, in the third embodiment, a configuration of a change mechanism is different from that of the first embodiment and that of the second embodiment. Since other respects are substantially the same as those of the first embodiment and the second embodiment, the same reference numerals will be used for the same components, and redundant descriptions thereof will be omitted.
As shown in
As shown in
In the medium transporting apparatus 28 of the present embodiment, the moving mechanism 53, which is an example of a change mechanism, moves the adjusting member 52 in the width direction X, thereby changing the size of the movable area MA. The moving mechanism 53 moves the pair of adjusting members 52 to a retracted position indicated by a solid line in
In the width direction X, an interval between the pair of adjustment surfaces 60 when the pair of adjusting members 52 is positioned at the adjusted position is narrower than an interval between the pair of adjustment surfaces 60 when the pair of adjusting members 52 is positioned at the retracted position, and is substantially the same as a width of the medium 12. An interval in the width direction X between the area guides 72 when the pair of adjusting members 52 is positioned at the adjusted position is narrower than the width of the medium 12. An interval in the width direction X between the pair of the area guides 72 when the pair of adjusting members 52 is positioned at the retracted position is wider than the width of the medium 12.
Next, an operation of the medium processing apparatus 11 will be described.
As shown in
When the detection unit 31 detects the rear end 12r of the medium 12, and after a lapse of a predetermined time since the rear end 12r is detected, the control unit 62 temporarily stops driving of the belt motor 40, and then reversely rotates and drives the belt motor 40 to rotate the transporting belt 29 in the second rotation direction A2.
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As shown in
When the transporting belt 29 transports the medium 12 in the second transport direction Y2, the air blowing unit 71 blows the air toward the lower surface 12a of the medium 12. The medium 12 blown with wind from below is pressed against the transporting belt 29, a guide member (not shown), and the like which are positioned on an upper side, by a wind pressure, and is transported in a state in which deformation such as curl is suppressed. When the rear end 12r of a medium 12 abuts on the adjustment portion 36 and the medium 12 is positioned, the control unit 62 stops the driving of the belt motor 40 and stops driving of the air blowing unit 71.
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According to the third embodiment, in addition to the effects of the first and the second embodiments, it is possible to obtain the following effects.
3-1. In the width direction X, an interval between the pair of area guides 72 is narrower than an interval between the pair of adjustment surfaces 60. Therefore, when the next medium 12 is transported in the second transport direction Y2 in a state in which the adjustment surface 60 contacts an end of the medium 12 and the adjusting member 52 adjusts the medium 12, the next medium 12 is guided by the area guide 72. Since the area guide 72 is positioned closer to the transporting belt 29 side than the adjustment surface 60, the movable area MA of the medium 12 can be narrowed by the area guide 72.
3-2. The air blowing unit 71 which blows the air toward the lower surface 12a of the medium 12 is included. Therefore, it is possible to stabilize behavior of the medium 12 that is separated from the transporting belt 29.
Next, a medium processing apparatus, a post-processing apparatus, and a medium transporting apparatus according to a fourth embodiment will be described with reference to the drawings. In addition, in the fourth embodiment, a configuration of a change mechanism is different from those of the first embodiment through the third embodiment. Since other respects are substantially the same as those of the first embodiment through the third embodiment, the same reference numerals will be used for the same components, and redundant descriptions thereof will be omitted.
As shown in
The change mechanism 51 includes a moving member 74 movable with the movable guide 56, and a coil spring 75 provided between the movable guide 56 and the moving member 74. The moving member 74 is fixed to the guide shaft 55 by a screw 76. The moving member 74 rotates integrally with the guide shaft 55 around the guide shaft 55. The movable guide 56 is positioned between the moving member 74 and the intermediate stacker 32.
The coil spring 75 pushes the movable guide 56 in a direction separating away from the moving member 74. The movable guide 56 has an engaging portion 56b which engages with the moving member 74. The moving member 74 has a restricting portion 74a positioned at a position lower than the engaging portion 56b in the vertical direction Z and positioned between the engaging portion 56b and the intermediate stacker 32. The restricting portion 74a engages with the engaging portion 56b, and restricts movement of the movable guide 56 with respect to the movable member 74 in the direction separating away from the moving member 74.
As shown in
When the cam 79 pushes the lever 78, the guide shaft 55 and the moving member 74 rotate in a clockwise direction in
When the cam 79 releases the pressing of the lever 78, the lever 78 returns to an original position by the force of the tension spring 80. The guide shaft 55 and the moving member 74 rotate in a counterclockwise direction in
Next, an operation of the medium processing apparatus 11 will be described.
As shown in
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The movable guide 56 positioned at the first guide position rotates and moves to the second guide position so that the tip 56a positioned downstream the guide shaft 55 in the second transport direction Y2 lowers. Therefore, when the movable guide 56 is positioned at the second guide position, the movable area MA is narrower on a downstream side in the second transport direction Y2 than the movable area MA when the movable guide 56 is positioned at the first guide position.
As shown in
The control unit 62 may position the movable guide 56 at the second guide position until the detection unit 31 detects the next medium 12, and may maintain the movable area MA in a narrow state. By keeping the movable area MA narrow, it is possible to reduce a risk that the medium 12 curls in a state of being stacked on the intermediate stacker 32.
When the media 12 are not stacked on the intermediate stacker 32, a minimum distance between the movable guide 56 positioned at the second guide position and the intermediate stacker 32 is smaller than a thickness of the media 12 stackable on the intermediate stacker 32. Thus, when the thickness of media 12 stacked on the intermediate stacker 32 is greater than or equal to the minimum distance between the movable guide 56 and intermediate stacker 32, the movable guide 56 positioned at the second guide position contacts the media 12 stacked on intermediate stacker 32.
As shown in
When the thickness of the media 12 stacked on the intermediate stacker 32 is equal to or greater than the minimum distance between the movable guide 56 and the intermediate stacker 32, a position where the movable guide 56 contacts the medium 12 stacked on the intermediate stacker 32 is the second guide position of the movable guide 56.
A portion of the movable guide 56 which contacts the medium 12 is positioned between the moving member 74 and the intermediate stacker 32. Therefore, when the movable guide 56 and the moving member 74 move from the first guide position so as to approach the intermediate stacker 32, the movable guide 56 contacts the medium 12 stacked on the intermediate stacker 32 earlier than the moving member 74. When the movable guide 56 which moves from the first guide position to the second guide position contacts the medium 12 stacked on the intermediate stacker 32, the movable guide 56 stops moving at a position in contact with the medium 12.
The moving member 74 is relatively movable with respect to the movable guide 56. The coil spring 75 contracts to allow movement of the moving member 74 with respect to the movable guide 56. The moving member 74 moves such that the restricting portion 74a moves away from the engaging portion 56b and approaches the intermediate stacker 32.
The second guide position of the movable guide 56 varies in accordance with the number of media 12 stacked on the intermediate stacker 32. Even when the number of the media 12 stacked on the intermediate stacker 32 varies, a position of the moving member 74 does not change when the movable guide 56 is positioned at the second guide position, and the second guide position of the movable guide 56 and a distance between the engaging portion 56b and the restricting portion 74a change.
When the medium 12 transported in the second transport direction Y2 contacts the movable guide 56 positioned at the second guide position, the movable guide 56 is pushed by this medium 12 and moves in a direction separating away from the intermediate stacker 32. That is, the medium 12 transported in the second transport direction Y2 passes between the medium 12 which is stacked earlier and the movable guide 56 so as to push up the movable guide 56, and is stacked on the intermediate stacker 32.
According to the above embodiment, it is possible to obtain the following effects.
4-1. The movable guide 56 positioned at the second guide position is contactable with the medium 12 stacked on the intermediate stacker 32, and is pushed by the medium 12 transported in the second transport direction Y2 and moves in the direction away from the intermediate stacker 32. Thus, the second guide position is a position at which the movable guide 56 contacts the medium 12 stacked on the intermediate stacker 32, and the second guide position can be automatically changed in accordance with the number of the media 12 stacked on the intermediate stacker 32.
The above embodiments may be modified as described in the following modification. The above embodiments and the following modifications may be arbitrarily combined. Configuration included in the following modification may be arbitrarily combined.
Hereinafter, a technical idea and an operational effect will be described, which will be understood from the above-described embodiments and modifications.
A medium processing apparatus includes a processing unit for processing a medium, a suction mechanism for causing a loop transporting belt to suction the medium processed by the processing unit, a rotation mechanism for causing the transporting belt to rotate in a first rotation direction and in a second rotation direction opposite to the first rotation direction, a stacker for stacking the medium transported by the transporting belt, and a change mechanism for changing an area in which the medium is displaceable in a space between the transporting belt and the stacker, in which the suction mechanism suctions a second surface of the medium, opposite to a first surface on the stacker side, the rotation mechanism, after rotating the transporting belt suctioning the medium in the first rotation direction to transport the medium in a first transport direction, rotates the transporting belt in the second rotation direction to transport the medium in a second transport direction to stack the medium on the stacker, and the change mechanism narrows the area when the medium is transported in the second transport direction compared to an area when the medium is transported in the first transport direction.
The medium separated from the transporting belt deforms in the area in which the medium can be displaced. For this reason, there is a risk that as the area in which the medium can be displaced widens, the medium deforms largely. In this regard, according to this configuration, the change mechanism narrows the area in a space between the transporting belt and the stacker when the medium is transported in the second transport direction compared to an area when the medium is transported in the first transport direction. Accordingly, it is possible to prevent the medium transported in the second transport direction from being largely deformed after separated from the transporting belt, and to stack the medium on the stacker in a state in which the deformation of the medium is suppressed.
In the above medium processing apparatus, the change mechanism may include a movable guide that is movable between a first guide position and a second guide position closer to the stacker than the first guide position, and the movable guide positioned at the second guide position may contact the second surface of the medium transported in the second transport direction.
According to this configuration, the movable guide, when positioned at the second guide position closer to the stacker than the first guide position, contacts the second surface of the medium. Therefore, it is possible to peel off the medium from the transporting belt by the movable guide positioned at the second guide position and to narrow the area in which the medium can be displaced.
In the medium processing apparatus, the second guide position may be changed in accordance with the number of the media stacked on the stacker, and a distance between the movable guide positioned at the second guide position and the stacker when the number of the media stacked is large, may be larger than a distance between the movable guide positioned at the second guide position and the stacker when the number of the media stacked is small.
According to this configuration, the second guide position of the movable guide changes in accordance with the number of the media stacked on the stacker. Therefore, relationship between the movable guide positioned at the second guide position and the medium stacked on the stacker can be appropriately maintained.
The medium processing apparatus may further include a control unit that controls the second guide position of the movable guide so as to vary in accordance with the number of the media stacked on the stacker.
According to this configuration, the second guide position of the movable guide is controlled by the control unit so as to vary in accordance with the number of media stacked on the stacker. Therefore, it is possible to reduce a risk that the movable guide contacts the medium stacked on the stacker.
In the medium processing apparatus, the movable guide positioned at the second guide position is contactable with the medium stacked on the stacker, and may be pushed by the medium transported in the second transport direction and move in a direction separating away from the stacker.
According to this configuration, the movable guide positioned at the second guide position is contactable with the medium stacked on the stacker, and is pushed by the medium transported in the second transport direction and moves in the direction separating away from the stacker. Thus, the second guide position is a position at which the movable guide contacts the media stacked on the stacker, and the second guide position can be automatically changed in accordance with the number of the media stacked on the stacker.
The medium processing apparatus may further include a pair of adjusting members that adjusts the medium stacked on the stacker in a width direction orthogonal to the first transport direction, and a notch may be formed on the adjusting member, which avoids contact with the movable guide positioned at the second guide position in an operation in which the adjusting member adjusts the medium.
According to this configuration, the notches are formed in the pair of adjusting members included in the stacker. Therefore, it is possible to reduce a risk that the movable guide positioned at the second guide position and the adjusting member interfere with each other.
In the medium processing apparatus, the transporting belt may be provided so as to be movable between a first belt position and a second belt position closer to the stacker than the first belt position, and the change mechanism may position the transporting belt at the first belt position when the medium is transported in the first transport direction, and may position the transporting belt in the second belt position when the medium is transported in the second transport direction.
According to this configuration, when the medium is transported in the first transport direction, the change mechanism positions the transporting belt at the first belt position, and when the medium is transported in the second transport direction, the change mechanism positions the transporting belt in the second belt position that is closer to the stacker than the first belt position. Therefore, the area in which the medium can be displaced can be narrowed by the transporting belt, and the medium can be stacked on the stacker in a state in which the transporting belt is close to the stacker, so that the medium can be stacked quickly.
The medium processing apparatus may further include a pair of adjusting members that moves relatively in a width direction orthogonal to the first transport direction to adjust the medium stacked on the stacker, and the adjusting member may include a first guide surface that adjusts an end of the medium, and a second guide surface that is at a position close to a side of the transporting belt than the first guide surface, and guides a side of the first surface of the medium on an inner side of the first guide surface in the width direction.
According to this configuration, a distance between the pair of second guide surfaces in the width direction is narrower than a distance between the pair of the first guide surfaces. Therefore, when the first guide surface and an end of the medium contact with each other and the next medium is transported in the second transport direction in a state in which the adjusting member adjusts the medium, the next medium is guided by the second guide surface. Since the second guide surface is positioned closer to the transporting belt side than the first guide surface, the area in which the media can be displaced can be narrowed by the second guide surface.
The medium processing apparatus may further include an air blowing unit that blows air toward the first surface of the medium when the medium is transported in the second transport direction.
According to this configuration, the air blowing unit that blows the air toward the first surface of the medium is included. Therefore, it is possible to stabilize behavior of the medium that is separated from the transporting belt.
In the medium processing apparatus, the suction mechanism may cause the transporting belt to suction the medium by a draw-in method in which air is drawn in through holes formed in the transporting belt or by an electrostatic suction method in which the medium and the transporting belt are electrically charged.
According to this configuration, the suction mechanism makes the transporting belt suction the medium by the draw-in method or the electrostatic suction method. Thus, it is possible to reduce a risk that the medium is damaged as compared with a case where the medium is transported by, for example, a sticky belt.
A post-processing apparatus includes a suction mechanism for causing a loop transporting belt to suction a discharged medium, a rotation mechanism for causing the transporting belt to rotate in a first rotation direction and in a second rotation direction opposite to the first rotation direction, an intermediate stacker for stacking the medium transported by the transporting belt, a post-processing mechanism for performing post-processing on the medium stacked on the intermediate stacker, a discharging stacker for stacking the medium delivered from the intermediate stacker, and a change mechanism for changing an area in which the medium is displaceable between the transporting belt and the intermediate stacker, in which the suction mechanism suctions a second surface of the medium, opposite to a first surface on a side of the intermediate stacker, the rotation mechanism, after causing the transporting belt suctioning the medium to rotate in the first rotation direction to transport the medium in a first transport direction, causes the transporting belt to rotate in the second rotation direction to transport the medium in a second transport direction to stack the medium on the intermediate stacker, and the change mechanism narrows the area when the medium is transported in the second transport direction compared to an area when the medium is transported in the first transport direction. According to this configuration, it is possible to obtain an effect similar to that of the medium processing apparatus.
A medium transporting apparatus includes a suction mechanism for causing a loop transporting belt to suction a discharged medium, a rotation mechanism for causing the transporting belt to rotate in a first rotation direction and in a second rotation direction opposite to the first rotation direction, a stacker for stacking the medium transported by the transporting belt, and a change mechanism for changing an area in which the medium is displaceable in a space between the transporting belt and the stacker, in which the suction mechanism suctions a second surface of the medium, opposite to a first surface on a side of the stacker, the rotation mechanism, after causing the transporting belt suctioning the medium to rotate in the first rotation direction to transport the medium in a first transport direction, causes the transporting belt to rotate in the second rotation direction to transport the medium in a second transport direction to stack the medium on the stacker, and the change mechanism narrows the area when the medium is transported in the second transport direction compared to an area when the medium is transported in the first transport direction. According to this configuration, it is possible to obtain an effect similar to that of the medium processing apparatus.
Number | Date | Country | Kind |
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2018-069992 | Mar 2018 | JP | national |
2018-170574 | Sep 2018 | JP | national |