This application claims priority from Japanese Patent Application No. 2023-186941 filed on Oct. 31, 2023. The entire content of the priority application is incorporated herein by reference.
The present disclosure relates to a medium processing device including a conveying portion configured to convey a medium and a medium processing portion configured to processes the medium, and a medium conveying unit configured to be attached to the medium processing device.
In a related art, a recording device includes a recording section configured to record on a medium. A paper inversion unit is detachably provided with respect to a mounting portion of the recording device. The paper is conveyed from a first conveyance path to a second conveyance path, and further conveyed to a downstream side by a conveyance driving roller so that an image is recorded on the paper in the recording section. Then, the paper is conveyed to an upstream side by the reversing rotation of the conveyance driving roller, and conveyed to a third conveyance path by a roller pair including an intermediate conveyance driving roller and a driven roller.
When the medium is recorded by the recording section while the conveyance driving roller is rotated to convey the medium in a state in which the medium is positioned over the second conveyance path and the third conveyance path, the following problem may occur. For example, in a configuration in which the roller pair and the conveyance driving roller are rotated by driving different motors, since the driving of the two motors is not coordinated with each other, a conveyance load due to the roller pair which are not interlocked with the rotation of the conveyance driving roller acts on the medium, and recording accuracy may deteriorate.
An object of the present disclosure is to provide a medium processing device and a medium conveying unit capable of preventing the deterioration of a processing accuracy.
The present disclosure provides a medium processing device including: a conveying portion configured to convey a medium along a conveyance path; a medium processing portion configured to process the medium conveyed by the conveying portion; and a controller configured to control the conveying portion and the medium processing portion, in which the conveyance path includes: an upstream path; a downstream path; and a merging path on which the upstream path and the downstream path are to be merged, the merging path including a processing position at which the medium is processed by the medium processing portion, the conveying portion includes a first roller pair arranged on the downstream path and a second roller arranged on the merging path, wherein the controller is configured to execute: a medium processing operation to cause the medium processing portion to process the medium while rotating the second roller to convey the medium in a state in which the medium is positioned over the merging path and the downstream path; and a conveying operation to cause the first roller pair to rotate to convey the medium from the merging path toward the downstream path, the first roller pair is configured to be set to a nip state during execution of the conveying operation, and the first roller pair is configured to be set to a nip release state in which a nip force is smaller than that in the nip state during execution of the medium processing operation while the medium is positioned at a nip position of the first roller pair.
The present disclosure provides a medium conveying unit including: a first conveying portion configured to convey a medium along an upstream path and a downstream path; and a controller configured to control the first conveying portion, in which the medium conveying unit is configured to be attached to a medium processing unit, the medium processing unit including a second conveying portion configured to convey the medium along a merging path on which the upstream path and the downstream path are to be merged, and a medium processing portion configured to process the medium conveyed by the second conveying portion at a processing position provided on the merging path, the first conveying portion includes a first roller pair arranged on the downstream path, the second conveying portion includes a second roller arranged on the merging path, the controller is configured to execute a conveying operation to cause the first roller pair to rotate to convey the medium from the merging path toward the downstream path, the first roller pair is configured to be set to a nip state during execution of the conveying operation, and the first roller pair is configured to be set to a nip release state in which a nip force is smaller than that in the nip state during execution of a medium processing operation while the medium is positioned at a nip position of the first roller pair, the medium processing operation being executed to cause the medium processing portion to process the medium while rotating the second roller to convey the medium in a state in which the medium is positioned over the merging path and the downstream path.
The present disclosure provides a medium conveying unit configured to be attached to a medium processing unit, the medium conveying unit including: a first roller pair configured to convey a medium processed by the medium processing unit; and a third roller configured to convey the medium toward the medium processing unit, in which the first roller pair is configured to selectively taking a nip state or a nip release state in which a nip force is smaller than that in the nip state.
According to the present disclosure, since a conveyance load by the first roller pair during the execution of the medium processing operation is reduced, the conveyance does not become unstable, and deterioration of processing accuracy can be prevented.
A cutting device 100 shown in
The conveying unit 101 is attachable to and detachable from the cutting unit 102, that is, attachable to the cutting unit 102. In
The conveying unit 101 includes a sheet feeding tray 2, a sheet discharging tray 5, a first conveying portion 31, a sheet sensor 7S, and a control device 80. The sheet feeding tray 2 and the sheet discharging tray 5 can support one or more sheets P. The sheet P corresponds to a “medium” of the present disclosure.
The conveying unit 101 is formed with an upstream path R1 along which the sheet P is conveyed from the sheet feeding tray 2 rearward in an oblique manner and toward the cutting unit 102, and a downstream path R2 along which the sheet P cut by the cutting unit 102 is conveyed forward and toward the sheet discharging tray 5. The upstream path R1 is located above the downstream path R2.
The first conveying portion 31 includes rollers 311, 312, and 313 arranged on the upstream path R1, a roller pair 314 arranged on the downstream path R2, and a first conveying motor 31M (see
The rollers 311, 312, and 313 convey the sheet P along the upstream path R1. Among the rollers 311, 312, and 313, the roller 311 is arranged at the foremost position (that is, a position farthest from the cutting unit 102), and the roller 313 is arranged at the rearmost position (that is, a position closest to the cutting unit 102). The roller 312 is located between the roller 311 and the roller 313 in a front-rear direction. The rollers 311, 312, and 313 correspond to a “third roller” of the present disclosure.
The roller pair 314 conveys the sheet P along the downstream path R2. The roller pair 314 includes an upper roller 314a and a lower roller 314b, and nips the sheet P at a nip position B. The roller pair 314 corresponds to a “first roller pair” of the present disclosure. The upper roller 314a corresponds to a “fourth roller” of the present disclosure. The lower roller 314b is located below the upper roller 314a and at a position at which the upper roller 314a is sandwiched between the lower roller 314b and the upstream path R1, and corresponds to a “fifth roller” of the present disclosure.
The rollers 311, 312, and 313 and the upper roller 314a are coupled to each other via a plurality of gears and coupled to the first conveying motor 31M (see
The rollers 311, 312, and 313 and the upper roller 314a are rotated by driving the first conveying motor 31M.
Further, the roller 311 and the upper roller 314a move in an up-down direction by driving the first conveying motor 31M.
The roller 311 is lowered by driving the first conveying motor 31M to rotate in a forward direction (see
The upper roller 314a is raised by driving the first conveying motor 31M to rotate in the forward direction (see
In
In
A nip force of the roller pair 314 in the nip release state is smaller than a nip force of the roller pair 314 in the nip state.
The sheet sensor 7S outputs a signal indicating a presence or absence of the sheet P (either an ON signal indicating the presence of the sheet P or an OFF signal indicating the absence of the sheet P), which is located downstream of the roller 313 on the upstream path R1.
In the cutting unit 102, a merging path R3 on which the upstream path R1 and the downstream path R2 are merged is formed.
The cutting unit 102 includes a second conveying portion 32, a cutting portion 4, and a controller 90.
The first conveying portion 31 of the conveying unit 101 and the second conveying portion 32 of the cutting unit 102 form a conveying portion 3 of the cutting device 100. In addition, paths R1 and R2 of the conveying unit 101 and a path R3 of the cutting unit 102 form a conveyance path of the cutting device 100.
The second conveying portion 32 includes a roller 321 arranged on the merging path R3 and a second conveying motor 32M (see
The cutting portion 4 cuts the sheet P at a cutting position A provided in the merging path R3. The cutting portion 4 includes a cutter, a traveling mechanism that travels to move the cutter in a left-right direction, and a cutting motor 4M (see
The control devices 80 and 90 include CPU 81 and 91, ROM 82 and 92, and RAM 83 and 93. The CPU 81 and 91 correspond to a “controller” of the present disclosure. The ROM 82 and 92 store programs and data for the CPU 81 and 91 to perform various controls. The RAM 83 and 93 temporarily store data used when the CPU 81 and 91 execute the programs.
The control device 80 of the conveying unit 101 is electrically connected to the first conveying motor 31M and the sheet sensor 7S.
The control device 90 of the cutting unit 102 is electrically connected to the second conveying motor 32M and the cutting motor 4M.
The control devices 80 and 90 are electrically connected to an external device 200 such as a PC to be able to communicate with each other.
Next, the program executed by the CPU 81 of the conveying unit 101 will be described with reference to
At a start time point of the program, the rollers 311, 312, and 313 and the upper roller 314a are in a state shown in
First, the CPU 81 determines whether a supply instruction is received from the external device 200 (S1).
When it is determined that the supply instruction is not received (S1: NO), the CPU 81 repeats the processing of S1.
When it is determined that the supply instruction is received (S1: YES), the CPU 81 drives the first conveying motor 31M to rotate in the forward direction in accordance with the instruction (S2).
Accordingly, the roller 311 is lowered from the position shown in
Further, since the rollers 311, 312, and 313 rotate in the state shown in
After S2, the CPU 81 determines whether the ON signal is received from the sheet sensor 7S (S3).
When it is determined that the ON signal is not received from the sheet sensor 7S (S3: NO), the CPU 81 repeats the processing of S3.
When it is determined that the ON signal is received from the sheet sensor 7S (S3: YES), the CPU 81 notifies the external device 200 that the ON signal is received from the sheet sensor 7S (S4).
After S4, the CPU 81 stops the first conveying motor 31M after a predetermined time has elapsed from a time point when the ON signal is received from the sheet sensor 7S (S5). A timing at which the first conveying motor 31M is stopped is after a leading end of the sheet P reaches the roller 321. After the first conveying motor 31M is stopped, the rollers 311, 312, and 313 rotate as the sheet P is conveyed by the rotation of the roller 321 of the cutting unit 102 as described later.
After S5, the CPU 81 determines whether the OFF signal is received from the sheet sensor 7S (S6).
When it is determined that the OFF signal is not received from the sheet sensor 7S (S6: NO), the CPU 81 repeats the processing of S6.
When it is determined that the OFF signal is received from the sheet sensor 7S (S6: YES), the CPU 81 notifies the external device 200 that the OFF signal is received from the sheet sensor 7S (S7). At this time, the CPU 81 arranges a flap (not shown) provided at a branch point between the upstream path R1 and the downstream path R2 in the conveying unit 101 at a position to close the upstream path R1. Accordingly, the sheet P is prevented from being conveyed to the upstream path R1 during execution of a cutting step and a conveying step described later.
After S7, the CPU 81 determines whether a discharge instruction is received from the external device 200 (S8). The external device 200 sends a cutting instruction to the cutting unit 102 after the notification (S7) indicating that the OFF signal is received from the sheet sensor 7S is received from the conveying unit 101. After the cutting by the cutting unit 102 is completed, the external device 200 sends the discharge instruction to the conveying unit 101.
When it is determined that the discharge instruction is not received (S8: NO), the CPU 81 repeats the processing of S8.
When it is determined that the discharge instruction is received (S8: YES), the CPU 81 drives the first conveying motor 31M to rotate in the reverse direction in accordance with the instruction (S9).
Accordingly, the roller 311 is raised from the position shown in
Further, when the roller pair 314 rotates in the state shown in
After S9, the CPU 81 stops the first conveying motor 31M after a predetermined time has elapsed from a time point when the first conveying motor 31M starts to drive in the reverse direction, and ends the program. A timing at which the CPU 81 stops the first conveying motor 31M is after the sheet P is received by the sheet discharging tray 5.
Next, the program executed by the CPU 91 of the cutting unit 102 will be described with reference to
First, the CPU 91 determines whether a conveying instruction is received from the external device 200 (S11). The external device 200 sends the conveying instruction to the cutting unit 102 after the notification (S4) indicating that the ON signal is received from the sheet sensor 7S is received from the conveying unit 101.
When it is determined that the conveying instruction is not received (S11: NO), the CPU 91 repeats the processing of S11.
When it is determined that the conveying instruction is received (S11: YES), the CPU 91 drives the second conveying motor 32M to rotate in the forward direction in accordance with the instruction (S12).
At this time, the roller 321 rotates clockwise in
After S12, the CPU 91 determines whether the cutting instruction is received from the external device 200 (S13). The external device 200 sends the cutting instruction to the cutting unit 102 after the notification (S7) indicating that the OFF signal is received from the sheet sensor 7S is received from the conveying unit 101.
When it is determined that the cutting instruction is not received (S13: NO), the CPU 91 repeats the processing of S13.
When it is determined that the cutting instruction is received (S13: YES), the CPU 91 executes the cutting step in accordance with the instruction (S14). The cutting step S14 corresponds to a “medium processing operation” of the present disclosure.
During the execution of the cutting step S14, the sheet P is positioned over the merging path R3 and the downstream path R2, and the roller pair 314 is maintained in the nip release state shown in
In the cutting step S14, the CPU 91 drives the cutting motor 4M to cut the sheet P by the cutting portion 4 while conveying the sheet P by rotating the roller 321 as described above.
After S14, the CPU 91 determines whether the cutting is completed (S15).
When it is determined that the cutting is not completed (S15: NO), the CPU 91 repeats the processing of S15.
When it is determined that the cutting is completed (S15: YES), the CPU 91 notifies the external device 200 that the cutting is completed, and when the sheet P is not at a nip position B, the CPU 91 drives the second conveying motor 32M to rotate in the reverse direction until the sheet P is arranged at the nip position B to rotate the roller 321 counterclockwise in
After S16, the CPU 91 ends the program.
As described above, according to the present embodiment, during the execution of the cutting step S14, the sheet P is positioned over the merging path R3 and the downstream path R2, and the roller pair 24 is maintained in the nip release state (see
The nip release state is a state in which the two rollers 314a and 314b forming the roller pair 314 are separated from each other (see
In the cutting step S14, the CPU 91 of the cutting unit conveys the sheet P in the direction from the merging path R3 toward the downstream path R2 (forward) and in the direction from the downstream path R2 toward the merging path R3 (rearward). When the sheet P is conveyed in two directions in this manner, in particular, the conveyance load by the roller pair 314 may be increased. In this regard, according to the present configuration, since the roller pair 314 is set to the nip release state in the cutting step S14, the conveyance load can be reduced even when the sheet P is conveyed in two directions.
The cutting device 100 according to the present embodiment includes the cutting portion 4 which cuts the sheet P as a medium processing portion. In this case, cutting pieces having various shapes can be formed by cutting the sheet P while conveying the sheet P in two directions.
The roller pair 314 and the rollers 311, 312, and 313 rotate by driving one motor (the first conveying motor 31M). In this case, the configuration can be simplified compared to a case in which the roller pair 314 and the rollers 311, 312, and 313 rotate by driving separate motors. The roller pair 314 can selectively take the nip state and the nip release state in accordance with the driving of the first conveying motor 31M. As a result, it is not necessary to provide a dedicated motor for switching the state of the roller pair 314, and the configuration can be further simplified.
when the roller pair 314 shifts from the nip state (see
When receiving the supply instruction from the external device 200 (S1: YES), the CPU 81 drives the first conveying motor 31M to rotate in the forward direction (S2) and shifts the roller pair 314 from the nip state (see
When receiving the discharge instruction from the external device 200 (S8: YES), the CPU 81 drives the first conveying motor 31M to rotate in the reverse direction (S9) and shifts the roller pair 314 from the nip release state (see
While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below:
Although a preferred embodiment of the present disclosure has been described above, the present disclosure is not limited to the embodiment described above, and various design modifications can be made within the scope of the claims.
For example, in the above-described embodiment, each of the conveying unit 101 and the cutting unit 102 operates in accordance with the instruction from the external device 200, but is not limited thereto. For example, the external device 200 may send an instruction to the cutting unit 102, and the cutting unit 102 may send the instruction to the conveying unit 101 in accordance with the instruction.
A timing at which a controller shifts a first roller pair from a nip state to a nip release state may not be before a medium processing operation starts but before a medium reaches a nip position during the execution of the medium processing operation.
A timing at which the controller shifts the first roller pair from the nip release state to the nip state may not be after the medium processing operation ends and before a conveying operation starts, but when the medium is not at the nip position during the execution of the medium processing operation.
When the roller pair 314 shifts from the nip state to the nip release state, the upper roller 314a may be held at a fixed position and the lower roller 314b may be moved downward (in a direction away from the upstream path R1).
In the medium processing operation, the medium may not be conveyed in two directions and may be conveyed only in one direction (for example, a direction from the merging path R3 toward the downstream path R2).
The nip release state may be a state in which two rollers forming the first roller pair are in contact with each other as long as a nip force is smaller than that in the nip state. In this case, a pressing force applied from one to the other of the two rollers in the nip release state may be smaller than that in the nip state.
The medium is not limited to sheet, and may be cloth, a resin member, or the like.
The medium processing portion is not limited to a cutting portion that cuts the medium, and may be a recording portion that records an image on the medium (an ink jet head, a laser head, or the like).
The medium processing device according to the present disclosure is not limited to the cutting device, and may be a recording device or the like.
Number | Date | Country | Kind |
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2023-186941 | Oct 2023 | JP | national |