The present application is related to, claims priority from and incorporates by reference Japanese Patent Application No. 2011-258926, filed on Nov. 28, 2011.
The present invention relates to a medium supply device (e.g. sheet supply device) that has a function to detect of medium sizes, and an image forming apparatus.
Conventionally, in an image forming apparatus, a sheet size detection mechanism is used so that sizes of sheets that are accommodated in a sheet supply cassette are recognized on an apparatus main body side.
The conventional sheet size detection mechanism includes a signal output drum provided in the sheet supply cassette. The signal output drum includes a plurality of projections in an axial direction thereof. In addition, a plurality of detection levers are located in the apparatus main body to which the sheet supply cassette is installed to face the plurality of projections of the signal output drum (see JP Laid-Open Patent Application No. H8-34525 (e.g. see columns 0013, 0014, FIGS. 6 and 7).
However, in the above-discussed conventional art, since the plurality of projections and the plurality of detection levers are each arranged in the axial direction of the signal output drum, when a setting number of the sheet sizes increases, a size of the signal output drum in the axial direction needs to increase, which results in the prevention of downsizing of the apparatus main body.
A medium supply device of one of the present inventions disclosed in the application includes a medium cassette that accommodates a medium and that is installed into a predetermined installation part; a dial that is provided on the medium cassette and that is rotatable around a predetermined rotation shaft; an angle-holding part that is configured to hold the dial at a predetermined rotation angle; a subsidiary arm that is provided to face the dial of the medium cassette that is installed on the installation part and that includes a plurality of arm parts that are independent of each other and that are independently displaceable; and a detection switch that includes a plurality of switch parts that are pressed by the plurality of arm parts of the subsidiary arm. The dial includes a display part on which a plurality of display elements that illustrate a medium size are arranged in a circumferential direction around the rotation shaft, a rotation lock part that is configured to be locked by the angle-holding part, and a projection formation part that includes a plurality of projection parts configured to press the plurality of arm parts of the subsidiary arm in a circumferential direction around the rotation shaft, and the projection parts of the projection formation part selectively contact and displace the arm parts of the subsidiary arm in accordance with the rotation angle of the dial to selectively press the switch parts of the detection switch.
According to the present invention, the medium supply device that has the function to detect of the medium size and that is possible to be downsized and the image forming apparatus are realized.
A configuration of an image forming apparatus according to a first embodiment of the present invention is explained with reference to
A part in the image forming apparatus 10 except the removable sheet supply cassette 30 is referred to as an apparatus main body 20. A detection switch 21 for detecting a size of the media that are accommodated in the sheet supply cassette 30 and a subsidiary arm 22 is provided on the apparatus main body 20. The detection switch 21 and subsidiary arm 22 are discussed later.
A feed roller 104 and a separation piece 103 (medium supply part) for sending each of the media accommodated in the sheet supply cassette 30 to a carrying path are provided on the upper side of the sheet supply cassette 30. A sheet supply sensor 105 for detecting that a medium has been fed is provided on the downstream side (hereinafter, simply referred to as the downstream side) along the carrying path of the medium sent by the feed roller 104 and the separation piece 103. In addition, a registration roller 106 and a pressure roller 107 (medium carry part) that redress the skew of the medium and carry the medium are located on the downstream side of the sheet supply sensor 105.
An image forming part 108 that forms a toner image (developer image) is located on the downstream side of the registration roller 106 and the pressure roller 107. A print head (exposure device) 110 that forms an electrostatic latent image on a photosensitive body (e.g. photosensitive drum, discussed later) 112 of the image forming part 108 is located above the image forming part 108. A transfer roller (transfer part) 109 that transfers the toner image formed in the image forming part 108 to the medium is located at the lower part of the image forming part 108. In addition, a passage sensor 111 for deciding the timing when the formation of the toner image starts is provided on the upstream side of the image forming part 108.
The image forming part 108 includes the photosensitive drum 112 as an electrostatic latent image carrier, a charge roller 113 as a charge member that uniformly charges the photosensitive drum 112 to a predetermined potential (e.g. negative potential) and the development roller 114 as a developer carrier that develops the electrostatic latent image formed on the photosensitive drum 112 by the above-described print head 110 to form the toner image.
A fuser device that fixes the toner image transferred onto the medium to the medium is located on the downstream side of the image forming part 108. The fuser device includes a heat roller 115 and a backup roller 116 that sandwich the medium to apply heat and pressure to the medium.
An ejection roller (face-up ejection roller) 117 and a driven roller 118 that carry the medium on which the toner image is fixed are located on the downstream side of the fuser device. An ejection roller 120 and a driven roller 121 that eject the medium to an ejection stacker 119 provided on the upper part of the apparatus main body 20 are provided on the further downside of the ejection roller 117 and the driven roller 118.
Next, a configuration for detecting the size of the media accommodated in the sheet supply cassette 30 on the apparatus main body 20 side is explained. As described above, the sheet supply cassette 30 that accommodates the media is installed into the lower part (installation part) of the apparatus main body 20 of the image forming apparatus 10.
Here, the horizontal surface is defined as a XY surface, and the vertical direction is defined as a Z direction. In the XY surface, an insert direction of the sheet supply cassette 30 is defined as an X direction. In particular, a direction in which the sheet supply cassette 30 is inserted in the apparatus main body 20 is defined as a +X direction, and a direction in which the sheet supply cassette 30 is removed from the apparatus main body 20 is defined as a −X direction. In addition, in the XY surface, a direction orthogonal to the X direction is defined as a Y direction. The Y direction is parallel to a shaft direction of the photosensitive drum 112, the development roller 114 and the like of the image forming part 108.
The sheet supply cassette 30 includes a grabbing part 301 on a front side of the insert direction thereof (+X direction) that a user grabs when the user installs and removes the sheet supply cassette 30. The grabbing part 301 has a shape in which the grabbing part 301 expands in both sides of the sheet supply cassette 30 in the width direction (Y direction). The dial 31 is attached at a part in which the grabbing part 301 expands. A part of the dial 31 (indicated by reference number A in
The detection switch 21 and the subsidiary arm 22 are provided on the apparatus main body 20 to face the dial 31 of the sheet supply cassette 30 in the X direction.
Each of the switch levers 211 are configured to be pushed in the X direction (insert direction of the sheet supply cassette 30). Pushing any of the switch levers 211 (i.e. which switches of switches S1 to S4 discussed later are ON state) is detected via output signals from terminal parts 212 attached to a switch support body 210.
There are 2n (herein, 16) types of detectable combinations of pushing of the n switch levers 211. Up to (2n−1), (herein, 15) types of medium sizes can be detected since a state in which none of the n switch levers 211 are pushed represents a state in which the sheet supply cassette 30 is not installed.
The subsidiary arm 22 assists the pushing of the n switch levers 211 of the detection switch 21. Specifically, the subsidiary arm 22 includes the n arm parts 221 that, respectively, correspond to each of the switch levers 211 of the detection switch 21 and an arm support body 220 that integrally holds the arm parts 211.
Each of the arm parts 221 extends in the +X direction from the arm support body 220, further curves and extends in the Y direction, and front edge parts thereof reach the switch levers 211. Each of the arm parts 221 is configured by a material that is elastically deformable (bending deformation), and is displaced in a direction in which the switch levers 211 are pushed.
Later-discussed contact parts 222 that contact the dial 31 are formed at each of the front edge parts of the arm parts 221. The contact parts 222 preferably have a shape that is convex on a side opposite to the detection switch 21. When one or more arm parts 221 of the n (herein, 4) arm parts 221 are pressed by the dial 31, the pressed arm parts 221 bend to push the switch levers 211 to which the pressed arm parts correspond.
The dial 31 is configured by combining a cylindrical display part 311, a substantially disk-shaped rotation lock part 312 and a substantially disk-shaped dial projection part (projection formation part) 313 together on the same axis. These integrally rotate around the above-discussed center shaft 310.
As shown in
The rotation lock part 312 is locked at any one of (2n−1) types of rotation angles by the angle-holding member 32 located in the sheet supply cassette 30. A configuration of the angle-holding member 32 is discussed later.
In particular, the dial 31 has a shape that presses each of the n (herein, 4) arm parts 221 of the subsidiary arm 22 with (2n−1), (herein, 15) types of combinations in accordance with the rotation angles.
The projection parts 313a (convex part) and depression parts 313b (concave part) are arranged on the dial projection part 313 in the circumferential direction at intervals of (2n−1)/360 degrees (herein, 24 degrees) as illustrated in Table 1 discussed below, for example. Regarding angles illustrated in Table 1, the projection part 313a positioned at the highest in
By configuring as described above, the dial projection part 313 pushes each of the n (herein, 4) arm parts 221 of the subsidiary arm 22 with all of the (2n−1), (herein, 15) types of combinations. Specific combinations are discussed later.
The support body 322 of the angle-holding member 32 is elastically deformable (bendable), and biases the engagement part 321 in a direction in which the engagement part 321 engages with the engaged part 312a of the dial 31. The engagement part 321 of the angle-holding member 32 engages with any one of the (2n−1), (herein, 15) engaged parts 312a that are formed on the dial 31 at an even interval. Thereby, the dial 31 is held at one of the (2n−1), (herein, 15) types of rotation angles.
A medium supply device (sheet supply device) is configured by the sheet supply cassette 30 (including the dial 31 and the angle-holding member 32) configured as described above, the detection switch 21, and the subsidiary arm 22.
An interface (I/F) control part 130 sends information (printer information and the like) of the image forming apparatus 10 to the host device 101, analyzes a command sent from the host device 101, and processes the data sent from the host device 101.
A charge voltage control part 131 applies a charge voltage to the charge roller 113 of the image forming part 108 in accordance with an instruction from the controller 100 to uniformly charge the entire surface of the photosensitive drum 112 of the image forming part 108.
A head control part 132 drives the print head 110 according to the print data in accordance with an instruction from the controller 100 to expose the surface of the photosensitive drum 112 for forming the electrostatic latent image.
A development voltage control part 133 applies a development voltage to the development roller 114 of the image forming part 108 in accordance with an instruction from the controller 100 to develop the electrostatic latent image on the photosensitive drum 112.
A transfer voltage control part 134 applies a transfer voltage to the transfer roller 109 in accordance with an instruction from the controller 100 to transfer the toner image formed on the surface of the photosensitive drum 112 to the medium.
A fuser control part 135 controls to turn an application of a current to a heater 139 contained in the heat roller 115 on and off based on a detection temperature from a thermister 140 that detects a temperature of the fuser device (115, 116).
A sheet supply carry control part 136 performs a control for driving a feed motor 141 and a carry motor 142 in accordance with an instruction from the controller 100. The feed motor 141 rotatably drives the feed roller 104. The carry motor 142 rotatably drives the carrying roller 106, the ejection rollers 117 and 120.
An image forming drive control part 137 drives an image drum (ID) motor 143 that rotates the photosensitive drum 112 and the development roller 114 in accordance with an instruction from the controller 100. The charge roller 113 is driven to rotate following the photosensitive drum 112.
A fuser drive control part 138 drives a fuser drive motor 144 that rotates the heat roller 115 in accordance with an instruction from the controller 100. The backup roller 116 is driven to rotate following the heat roller 115.
Furthermore, detection signals from the detection switch 21, that is, ON/OFF signals of the n switch levers 211 are input to the controller 100. The controller 100 corresponds to a decision part that determines the medium size in the sheet supply cassette 30 based on the detection signals from the detection switch 21.
Next, an operation of the image forming apparatus 10 is explained with reference to
When the controller 100 of the image forming apparatus 10 receives a print instruction and print data from the host device 101, the controller 100 starts an image forming operation. Firstly, the sheet supply carry control part 136 drives the feed motor 141. The feed roller 104 rotates and sends the medium in the sheet supply cassette 30 to the carrying path.
The medium sent to the carrying path by the feed roller 104 passes the sheet supply sensor 105, and reaches to a nip part of the registration roller 106 and the pressure roller 107. The sheet supply carry control part 136 drives the carrying motor 142 based on the detection signal of the sheet supply sensor 105 at the predetermined timing, and the registration roller 106 and the pressure roller 107 start to rotate. The medium is carried toward the image forming part 108 after a skew of the medium is redressed by the registration roller 106 and the pressure roller 107. The medium passes the passage sensor 111 and reaches the image forming part 108.
The controller 100 performs the formation of the toner image in the image forming part 108 based on the detection signal of the passage sensor 111 as described below.
That is, the ID motor 143 is driven by the image forming drive control part 137, and the photosensitive drum 112 and the development roller 114 rotate. The charge voltage is applied to the charge roller 113 by the charge voltage control part 131. The charge roller 113 is driven to rotate following the photosensitive drum 112, and uniformly charges the surface of the photosensitive drum 112. Furthermore, the print head 110 is driven by the head control part 132, and exposes the surface of the photosensitive drum 112 to form the electrostatic latent image. In addition, the development voltage is applied to the development roller 114 by the development voltage control part 133, and the development roller 114 develops the electrostatic latent image on the surface of the photosensitive drum 112 with toner to form the toner image.
The transfer voltage is applied to the transfer roller 109 by the transfer voltage control part 134, and the toner image on the surface of the photosensitive drum 112 is transferred to the medium when the medium passes a nipping part between the photosensitive drum 112 and the transfer roller 109.
The medium on which the toner image is transferred is carried to the fuser device (115, 116). Heat and pressure are applied to the toner image which is transferred onto the medium by the heat roller 115 and the backup roller 116, and the toner image is fixed on the medium. The medium on which the toner image is fixed is carried by the ejection roller 117 and the driven roller 118 as well as the ejection roller 120 and the driven roller 121, and is ejected on the ejection stacker 119.
Next, setting and detection of the medium size are explained. As described above, the detection switch 21 includes the n (herein, 4) push-type switch levers 211, and (2n−1) types of medium sizes can be set in accordance with the combinations of pushing of the switch levers 211.
In addition, for media of which feeding directions are selectable, the medium sizes and the feeding directions are combined and set. “Portrait” means that media are set to be carried in a longitudinal direction thereof. “Landscape” means that the media are set to be carried in a width (lateral) direction thereof.
All of the (2n−1) types of medium sizes (feeding directions are also included) are displayed on the display part 311 of the dial 31. In a state before the installation of the sheet supply cassette 30 to the apparatus main body 20, the user touches an exposure part (part indicated by the reference number A in
Here, the case when “OTHER” is selected in the dial 31 is explained. At this case, the user rotates the dial 31 at a rotation angle in which the display “OTHER” is seen from the opening part 303 of the sheet supply cassette 30 (
In
In the state in which the sheet supply cassette 30 is not installed into the apparatus main body 20, none of the switch levers 211 of the detection switch 21 are pushed since the dial projection part 313 of the dial 31 does not reaches the subsidiary arm 22 (contact parts 222). That is, the switches S1, S2, S3 and S4 are OFF.
The controller 100 of the image forming apparatus 10 determines that the sheet supply cassette 30 is not installed in the case when all of the switches S1, S2, S3 and S4 are OFF.
As shown in
When the dial 31 is at a rotation angle shown in
The controller 100 of the image forming apparatus 10 determines that media with nonstandard sizes are accommodated in the sheet supply cassette 30 in the case when the switches S1, S2, S3 and S4 are ON state, ON state, OFF state and ON state.
Here, the case when the media with nonstandard sizes are accommodated in the sheet supply cassette 30 is explained. However, detection of the medium sizes is performed in the same manner as described above even when media with the other medium sizes are accommodated.
As described above, in accordance with the combinations of ON/OFF states of the switches S1, S2, S3 and S4 that corresponds to the four switch levers 211 of the detection switch 21, the (2n−1), (herein, 15) types of medium sizes are detected and the installation of the sheet supply cassette 30 is determined.
In addition, as illustrated in
As explained above, in the first embodiment of the present invention, the dial projection part 313 of the dial 31 provided on the sheet supply cassette 30 includes the plurality of projection parts (convex parts) 313a in the circumferential direction thereof, and is configured to push the switch levers 211 of the detection switch 21 via the subsidiary arm 22 with one or more projection parts 313a in accordance with the rotation angles. Therefore, many medium sizes are detected with a compact apparatus configuration.
In particular, downsizing of the image forming apparatus 10 is realized since a shaft direction size of the dial 31 is smaller in comparison with the case when a number of projections are provided in the shaft direction of a drum-shaped member as the conventional art.
In addition, failure of pushing of the detection switch 21 by the dial projection part 313 is prevented since the dial projection part 313 is configured to push the detection switch 21 via the subsidiary arm 22. That is, even if each of the switch levers 211 of the detection switch 21 is a thin pin-shaped member, that switch levers 211 are reliably pushed. As a result, a medium size is reliably detected, for example.
Next, a second embodiment of the present invention is explained.
The dial projection part 513 is formed as a projection formation part that protrudes in a direction (Y direction) of a rotation shaft of the dial 51 from an end surface of the rotation lock part 512. A front surface (end surface parallel to the XZ surface) of the dial projection part 513 in the Y direction is a contact surface that contacts a subsidiary arm 42 to push a detection switch 41.
In the dial projection part 513, projection parts (convex parts) 513a that protrude in the Y direction and depression parts (concave part) 513b are arranged in a manner as the patterns illustrated in Table 1 of the first embodiment, for example. A configuration of a display part 511 of the dial 51, including display elements 511a, is similar to the display part 311 of the first embodiment.
As illustrated in 16, the detection switch 41 is located to face the dial projection part 513 of the dial 51 in the Y direction. The detection switch 41 includes n switch levers 411 of which pushing directions are in the Y direction. That is, each of the switch levers 411 of the detection switch 41 is pushed in a direction of the rotation shaft of the dial 51.
The subsidiary arm 42 includes n arm parts 421 that correspond to each of the switch levers 411 and an arm support body 420 that is positioned at +X side of the arm parts 421. The arm parts 421 extend in the substantial X direction, and are configured to be elastically deformable (bendable).
Contact parts 421a that contact end parts of the switch levers 411 are formed in the arm parts 421. In addition, the extension direction of the arm parts 421 inclines at a predetermined angle to the X direction. When the dial 51 moves in the +X direction, the dial projection part 513 contacts the arm parts 421, reaches the contact parts 421a while the dial projection part 513 elastically deforms the arm parts 421, and pushes the switch levers 411 to which the dial projection part 513 corresponds.
Next, a medium detection operation of the second embodiment is explained.
As illustrated in
Meanwhile, as illustrated in
As explained in the first embodiment (see
As explained above, according to the second embodiment, many medium sizes are detected with a compact apparatus configuration in the same manner as the first embodiment.
Moreover, the detection switch 41 and the subsidiary arm 42 are located in the direction of the rotation shaft (Y direction) to the dial 51. Therefore, freedom degree of location of the detection switch 41 and the subsidiary arm 42 in the apparatus main body 20 is improved.
The printer is explained in the above-discussed first and second embodiments. However, the present invention may be applied in devices, such as facsimile devices, photocopy machines, multifunctional peripherals and the like, that perform some treatments to media, for example. In addition, the media are not limited to sheets and may be other media (e.g. OHP sheet).
Number | Date | Country | Kind |
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2011-258926 | Nov 2011 | JP | national |