This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2023-101255 filed Jun. 20, 2023.
The present invention relates to a medium supply system and an image forming system.
A sheet supply apparatus described in JP2015-24868A includes: a tray on which a stack of sheets, which is formed with a plurality of vertically stacked sheets, can be placed; an air blowing section that blows air toward the stack of sheets placed on the tray to float at least a topmost sheet; a sucking and conveying section that is disposed above the tray and sucks the topmost sheet floated by the air blowing section and conveys the topmost sheet in a prescribed conveying direction; a first light source that emits first slit light, which is strip-shaped light having a component extending vertically, the first slit light crossing at least a first edge of a first sheet and a second edge of a second sheet below the first sheet, the first sheet and the second sheet being part of a plurality of floated sheets; an image capture section that captures an image of the first slit light, emitted to the first sheet and the second sheet, and is oriented in an image capture direction that is different, in a plane parallel to the first sheet and the second sheet, from a direction in which the first slit light is emitted from the first light source; a calculating section that calculates a vertical clearance between the first sheet and the second sheet according to the image of the first slit light, the image being captured by the image capture section; and an air amount adjusting section that adjusts an amount of air to be blown by the air blowing section, according to the vertical clearance between the first sheet and the second sheet, the vertical clearance being calculated by the calculating section.
The air supplied from an edge side of a plurality of stacked recording media to the recording media floats a recording medium to separate a stack of the recording media. Whether or not the stack of recording media is separated is determined based on an image of the floated recording medium.
Here, air is supplied to the stack of recording media while changing a direction to float the stacked recording media, thereby separating the stack of recording media. However, when a supply direction of the air is changed in this manner, one stacked recording medium is pressed against another recording medium, and an image which is not suitable for determining whether or not the stack of recording media is separated may be captured depending on the supply direction of the air. If such an image is used to determine whether or not the stack of recording media is separated, an erroneous determination occurs.
Aspects of non-limiting embodiments of the present disclosure relate to a medium supply system that suppresses an erroneous determination from occurring in a configuration in which air is supplied to stacked recording media while changing a supply direction as compared with a case where separation of the recording media is determined using all images.
Aspects of certain non-limiting embodiments of the present disclosure address the above advantages and/or other advantages not described above. However, aspects of the non-limiting embodiments are not required to address the advantages described above, and aspects of the non-limiting embodiments of the present disclosure may not address advantages described above.
According to an aspect of the present disclosure, there is provided a medium supply system comprising:
Examples of a medium supply apparatus and an image forming apparatus according to a first embodiment of the present disclosure will be described with reference to
As illustrated in
As illustrated in
The medium supply apparatus 10 further includes a camera 18 which is an example of an imaging unit that captures an image of a state in which the stacked sheet members P floated and separated by the supply unit 14, and an irradiation unit 22 that irradiates a portion of the sheet members P whose image is captured by the camera 18 with light. The medium supply apparatus 10 further includes a control unit 40 (see
As illustrated in
In the stacking unit 12, as illustrated in
As illustrated in
The suction unit 30 is disposed above a leading end portion of the uppermost sheet member P with a gap from the uppermost sheet member P in a stacked state. Then, the suction unit 30 sucks the uppermost floating sheet member P and moves to one side (left in the drawing) in the apparatus width direction in a state of sucking the sheet member P to transport the sheet member P.
The feeding roller 26 is disposed on one side in the apparatus width direction with respect to the suction unit 30, receives the sheet member P transported by the suction unit 30, and transports the received sheet member P toward the image forming unit 102 (see
As illustrated in
As illustrated in
The irradiation unit 22 is disposed above the camera 18 so as to irradiate a portion of the sheet member P whose image is captured by the camera 18 with light.
Next, the supply unit 14, the control unit 40, and the like will be described.
As illustrated in
As illustrated in
In addition, a top plate of the duct 50 has a horizontal portion 50b extending in the apparatus depth direction and an inclined portion 50c inclined with respect to the up-down direction when viewed from the apparatus width direction. Specifically, the horizontal portion 50b is formed on a side closer to the supply port 50a, and the inclined portion 50c is formed on a side opposite to the supply port 50a. The inclined portion 50c is inclined such that the side closer to the supply port 50a is higher than the side opposite to the supply port 50a.
As illustrated in
With this configuration, as illustrated in
As illustrated in
As illustrated in
The inclined plate 58b has a rectangular shape when viewed from a thickness direction of the inclined plate 58b, and is disposed with a gap 58d between the inclined plate 58b and the base portion 58a. A pair of the connecting portions 58c is provided, and is disposed at a portion on one side and a portion on the other side of the inclined plate 58b in the apparatus width direction.
In this configuration, the shutter 58 reciprocates in the up-down direction by a driving force from the motor 60 between a lower position (see
Specifically, in a state in which the shutter 58 is disposed at the lower position, air flowing in the horizontal direction is supplied to the sheet members P from the edge side of the sheet members P, so that the plurality of sheet members P evenly float, and a state suitable for determining separation of the sheet members P is obtained.
On the other hand, in a state in which the shutter 58 is moved to the upper position, the air supplied by the blower 54 hits the inclined portion 50c of the duct 50 to change its direction, and then, hits the inclined plate 58b of the shutter 58 to further change its direction as illustrated in
Thus, a force of pressing one sheet member P against another sheet member P disposed below the one sheet member P is generated by the air supplied to the sheet member P.
As illustrated in
Thus, the plurality of sheet members P are floated and separated by the air directly supplied to the sheet members P from the edge side of the sheet members P after hitting the inclined portion 50c of the duct 50 and changing its direction. On the other hand, the force of pressing one sheet member P to another sheet member P disposed below the one sheet member P is generated by the air supplied to the sheet members P from the edge side of the sheet members P through the gap 58d after hitting the inclined plate 58b of the shutter 58 and changing its direction.
In this manner, a supply direction of the air supplied from the supply unit 14 is changed depending on the position of the shutter 58 in the up-down direction. In other words, the supply direction of the air is changed by moving the shutter 58 in the up-down direction.
The detection unit 62 is, as an example, an optical sensor, and detects the position of the shutter 58 in the up-down direction.
As illustrated in
The CPU 41 is a central processing unit, and executes various programs or controls each unit. That is, the CPU 41 reads the programs from the ROM 42 or the storage 44 and executes the programs using the RAM 43 as a work area. The CPU 41 performs control of the respective configurations and various types of arithmetic processing in accordance with the programs stored in the ROM 42 or the storage 44.
In this embodiment, for example, the ROM 42 or the storage 44 stores an operation program for setting operation or non-operation of the irradiation unit 22 based on a detection result of the detection unit 62.
The RAM 43 serves as the work area and temporarily stores a program or data. The storage 44 is configured using a hard disk drive (HDD) or a solid state drive (SSD), and stores various programs including an operating system and various types of data.
The communication interface 45 is an interface for the control unit 40 to communicate with the camera 18, the feeding unit 16, the irradiation unit 22, the blower 54, the motor 60, the detection unit 62, the image forming unit 102, and the like, and a standard such as Ethernet (registered trademark), FDDI, or Wi-Fi (registered trademark) is used.
When driving programs are executed, the control unit 40 implements various functions using hardware resources. Functional configurations of the control unit 40 that enables the control unit 40 to implement the various functions will be described.
As illustrated in
Next, a determination process in which the control unit 40 of the medium supply apparatus 10 determines whether or not the sheet members P stacked on the medium supply apparatus 10 are separated will be described with reference to a flowchart of
When a plurality of the sheet members P are stacked on the bottom plate 12a and the reception unit 46 of the control unit 40 receives an instruction to supply the sheet members P to the image forming unit 102, the operation unit 48 operates the blower 54 to supply air to the sheet members P from the edge side of the sheet members P in step S100 (see
In step S200, the operation unit 48 operates the camera 18 and further operates the motor 60. Specifically, the operation unit 48 operates the motor 60 to move the shutter 58 up and down a plurality of times. In this embodiment, the shutter 58 is caused to reciprocate three times in the up-down direction. As the shutter 58 reciprocates to move up and down, a supply direction of the air supplied from the supply port 50a of the duct 50 to the edge portion of the sheet members P changes as illustrated in
When the shutter 58 reciprocates three times in the up-down direction, in step S300, the reception unit 46 receives a detection result of the detection unit 62, and the determination unit 47 determines whether or not a plurality of the sheet members P floating due to the supplied air are in a state suitable for determining the separation of the sheet members P based on the detection result of the detection unit 62.
Here, the state suitable for determining the separation of the sheet members P is a state in which the floating sheet members P evenly float and air is supplied to the sheet members P from the horizontal direction as illustrated in
As illustrated in
As illustrated in
When the shutter 58 moves to the lower position and the state suitable for determining the separation of the sheet members P is set, the process proceeds to step S400. In a case where the state suitable for determining the separation of the sheet members P is not set, the determination unit 47 determines again in step S300 whether or not the supply direction of air from the supply unit 14 is in the state suitable for determining the separation of the sheet members P.
When the state suitable for determining the separation of the sheet members P is set, the operation unit 48 operates the irradiation unit 22 to emit light in step S400. Here, the purpose of the irradiation by the irradiation unit 22 is to acquire an image suitable for determining the separation of the sheet members P. For this reason, a time during which the light is emitted by the irradiation unit 22 is only a predetermined time since the movement of the shutter 58 to the lower position, and is, for example, about 1.5 seconds in this embodiment.
In step S500, the determination unit 47 determines whether or not the sheet members P are separated from the image captured by the camera 18. Specifically, for example, binary imaging in which only edges of the sheet members P are extracted is performed on the captured image, and it is determined whether or not the edges of the adjacent sheet members P are in contact with each other.
Then, the process proceeds to step S600 in a case where the sheet members P are separated or proceeds to step S610 in a case where the sheet members P are not separated. In step S600, the operation unit 48 does not operate the camera 18 but operates the feeding unit 16. Specifically, the operation unit 48 operates the suction unit 30 to suck the uppermost floating sheet member P, and moves to one side in the apparatus width direction in a state of sucking the sheet member P to transport the sheet member P. Further, the operation unit 48 operates the feeding roller 26 to receive the sheet member P transported by the suction unit 30 and transport the received sheet member P toward the image forming unit 102. Thus, the determination process is ended.
After it is determined that the sheet members P are separated and the determination process is ended, the blower 54, the motor 60, and the feeding unit 16 are kept operating such that the uppermost sheet member P stacked on the medium supply apparatus 10 is sequentially supplied to the image forming unit 102.
On the other hand, when the sheet members P are not separated and the process proceeds to step S610, in step S610, the operation unit 48 does not operate the camera 18, the blower 54, and the motor 60, displays that the sheet members P are not separated on a user interface (not illustrated), and ends the determination process.
As described above, in the medium supply apparatus 10, when the state suitable for determining the separation of the sheet members P is set, the operation unit 48 operates the irradiation unit 22 to emit light in step S400. Then, the image suitable for determining the separation of the sheet members P is acquired. Thus, an erroneous determination is suppressed from occurring in the configuration in which air is supplied to the stacked sheet members P while changing the supply direction as compared with a case where separation of recording media is determined using all images.
In addition, in the medium supply apparatus 10, when the state suitable for determining the separation of the sheet members P is set, in step S400, the operation unit 48 operates the irradiation unit 22 to irradiate the light, and the camera 18 captures the image of the floating sheet members P. For this reason, control is simplified as compared with a case where the image suitable for determining the separation of the sheet members P is acquired by operating or not operating the camera.
In addition, in the medium supply apparatus 10, the determination unit 47 determines whether or not the state suitable for determining the separation of the sheet members P is set based on the detection result of the detection unit 62 received by the reception unit 46. In other words, the supply direction of the air is indirectly acquired based on the detection result of the detection unit 62, and the determination unit 47 determines whether or not the state suitable for determining the separation of the sheet members P is set. For this reason, the image suitable for determining the separation of the sheet members P is acquired without using a member that directly detects the supply direction of the air.
In addition, in the medium supply apparatus 10, the operation unit 48 operates the motor 60 to move the shutter 58 to reciprocate in the up-down direction a plurality of times in step S200, and then, the camera 18 captures the image of the sheet members P in step S400. In other words, the camera 18 captures the image of the sheet members P after the sheet members P are separated by changing the supply direction of the air supplied to the sheet members P a plurality of times. Thus, the determination accuracy of determining whether or not the sheet members P are separated is improved as compared with a case where the camera 18 captures the image the sheet members P after the supply direction of the air is changed only once.
Since the image forming apparatus 100 includes the medium supply apparatus 10, overlap-feeding of the sheet members P is suppressed so that generation of the sheet member P on which no image is formed is suppressed as compared with a case where a medium supply apparatus that determines separation of the sheet members P using all images.
Examples of a medium supply apparatus and an image forming apparatus according to a second embodiment of the present disclosure will be described with reference to
As illustrated in
In this configuration, the shielding member 220 is supported by a rail member (not illustrated) so as to be movable up and down, and is moved by a driving force of the motor 224 to a shielding position (see
As illustrated in
The communication interface 245 is an interface for the control unit 240 to communicate with the camera 18, the feeding unit 16, the motor 224, the blower 54, the motor 60, the detection unit 62, the image forming unit 102, and the like.
In this embodiment, for example, the ROM 242 or the storage 244 stores an operation program for setting operation or non-operation of the motor 224 based on a detection result of the detection unit 62.
As illustrated in
The shielding member 220 is moved to a shielding position (
When a state suitable for determining separation of the sheet members P is set, the operation unit 248 moves the shielding member 220 from the shielding position to a releasing position. Here, the purpose of the movement by the shielding member 220 is to acquire an image suitable for determining the separation of the sheet members P, a time during which the shielding member 220 moves to the releasing position is only a predetermined time since the movement of the shutter 58 to a lower position, and is, for example, about 1.5 seconds in this embodiment.
As illustrated in
As described above, in the medium supply apparatus 210, when the state suitable for determining the separation of the sheet members P is set, the shielding member 220 is moved from the shielding position to the releasing position so that the camera 18 captures an image of the floating sheet members P. For this reason, control is simplified as compared with a case where the image suitable for determining the separation is acquired by operating or not operating the camera.
Although the specific embodiment of the present disclosure have been described in detail, the present disclosure is not limited to such embodiments, and it is apparent to those skilled in the art that various other embodiments can be made within the scope of the present disclosure. For example, the image suitable for determining the separation of the sheet members P is acquired by operating or not operating the irradiation unit 22 in the above first embodiment, but the image suitable for determining the separation of the sheet members P may be acquired by operating or not operating the camera 18. In this case, however, an effect achieved by operating or not operating the irradiation unit 22 is not achieved.
In addition, the image suitable for determining the separation of the sheet members P is acquired by moving the shielding member 220 in the above second embodiment, but the image suitable for determining the separation of the sheet members P may be acquired by operating or not operating the camera 18. In this case, however, an effect achieved by moving the shielding member 220 is not achieved.
In the above embodiments, the reception unit 46 or 246 receives the result of the detection unit 62, and the determination unit 47 or 247 determines whether or not the supply direction of the air by the supply unit 14 is in the state suitable for determining the separation of the sheet members P from the detection result of the detection unit 62. However, a detection member that detects the supply direction of the air may be provided, and whether or not the state suitable for determining the separation of the sheet members P is set may be determined from a detection result of the detection member. In this case, however, an effect achieved by the determination based on the detection result of the detection unit 62 is not achieved.
In the above embodiments, the control unit 40 or 240 acquires the image suitable for determining the separation of the sheet members P by operating or not operating the irradiation unit 22 or by moving the shielding member 220. However, the camera 18 may constantly capture images of the sheet members P, and the control unit may receive only the image suitable for determining the separation of the sheet members P from all the images to determine the separation of the sheet members P.
Although not particularly described in the above embodiments, the medium supply apparatuses 10 and 210 and the image forming apparatus 100 may be each configured using a single apparatus or may be configured using a plurality of apparatuses.
(((1)))
A medium supply system comprising:
The medium supply system according to (((1))), further comprising:
The medium supply system according to (((2))), further comprising:
The medium supply system according to (((1))), further comprising:
The medium supply system according to (((4))), further comprising:
The medium supply system according to any one of (((1))) to (((5))), wherein the processor determines the separation of the recording media after the supply direction of the air is changed a plurality of times.
(((7)))
An image forming system comprising:
Number | Date | Country | Kind |
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2023-101255 | Jun 2023 | JP | national |