Patent Application
20210302890
This application is based on and claims priority under 35 USC 119 from Japanese Patent Application No. 2020-058854 filed Mar. 27, 2020.
The present disclosure relates to a medium transport device and an image forming apparatus.
An image forming apparatus such as a copying machine, a printer, and a FAX machine includes a medium transport device, which transports media such as paper sheets or OHP sheets. Technologies for such a medium transport device are described in Japanese Unexamined Patent Application Publication No. 2019-95571 and No. 2012-103422.
Japanese Unexamined Patent Application Publication No. 2019-95571 ([0040] to [0054] and FIGS. 1 to 9) describes a structure where an upstream guide (41) between a transfer belt (24) and a fixing device (30) includes a protrusion (44), which protrudes from a rear surface of a sheet (P) toward a straight course (R1) of the sheet (P). The technology described in Japanese Unexamined Patent Application Publication No. 2019-95571 allows the sheet (P) transported from the transfer belt (24) to move over the protrusion (44) without allowing the sheet (P) to be in contact with an introduction portion (43) upstream of the protrusion (44), and, upon arrival of the sheet (P) at a downstream guide (42), to transport the sheet (P) while bringing the sheet (P) in contact with the downstream guide (42) and the protrusion (44).
Japanese Unexamined Patent Application Publication No. 2012-103422 ([0022] to [0027] and FIG. 2) describes a structure where a rotation belt (81), which transports a sheet (P) while attracting the sheet (P) to a middle portion in a width direction, is disposed, and ribs (82a), extending in a transport direction, are disposed on the outer sides of the rotation belt (81) in the width direction to guide the sheet (P) with the ribs (82a).
Aspects of non-limiting embodiments of the present disclosure relate to a simple structure achieving reduction of frictional charging or scratches on paper sheets while maintaining transportation performance, compared to a structure where a portion that comes into contact with a medium extends throughout in a width direction or a transport direction.
Aspects of certain non-limiting embodiments of the present disclosure address the above advantages and/or other advantages not described above. However, aspects of the non-limiting embodiments are not required to address the advantages described above, and aspects of the non-limiting embodiments of the present disclosure may not address advantages described above.
According to an aspect of the present disclosure, there is provided a medium transport device that includes a transport member and a guide member. The transport member supports and transports a medium. The guide member is shifted from the transport member in a width direction of the medium to guide the medium. The guide member includes contact portions that come into contact with the medium. The contact portions are spaced apart from one another in a transport direction of the medium.
Exemplary embodiments of the present disclosure will be described in detail based on the following figures, wherein:
With reference to the drawings, specific examples (referred to as examples, below) of exemplary embodiments of the present disclosure will be described. The present disclosure is not limited to the following examples.
For easy understanding of the following description, throughout the drawings, an X axis direction denotes the front-rear direction, a Y axis direction denotes the lateral direction, and a Z axis direction denotes the vertical direction. The directions or sides denoted with arrows X, −X, Y, −Y, Z, and −Z are respectively referred to as forward, rearward, rightward, leftward, upward, and downward, or a front side, a rear side, a right side, a left side, an upper side, and a lower side.
Throughout the drawings, an encircled dot denotes an arrow directing from the back to the front of the sheet, and an encircled cross denotes an arrow directing from the front to the back of the sheet.
In the description with reference to the drawings, components other than those needed for the description are omitted as appropriate for ease of understanding.
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The user interface UI includes an input button UIa, used to start copying or determining the number of sheets to be copied. The user interface UI includes a display unit UIb, which displays the contents input through the input button UIa or the state of the copying machine U.
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The surfaces of the rotating photoconductor drums Py, Pm, Pc, and Pk are uniformly charged by charging rollers CRy, CRm, CRc, and CRk, which are examples of charging devices. The photoconductor drums Py to Pk having their surfaces charged allow electrostatic latent images to be formed on their surfaces by laser beams Ly, Lm, Lc, and Lk, serving as examples of latent-image writing light beams output by the latent-image forming devices ROSy, ROSm, ROSc, and ROSk. The electrostatic latent images on the surfaces of the photoconductor drums Py, Pm, Pc, and Pk are developed by developing devices Gy, Gm, Gc, and Gk into toner images of yellow Y, magenta M, cyan Y, and black K, which are examples of visible images.
The developing devices Gy to Gk receive an amount of developer corresponding to the amount consumed through development from toner cartridges Ky, Km, Kc, and Kk, which are examples of developer containers. The toner cartridges Ky, Km, Kc, and Kk are detachably attached to a developer dispenser U3b.
The toner images on the surfaces of the photoconductor drums Py, Pm, Pc, and Pk are sequentially superposed on and transferred to an intermediate transfer belt B, serving as an example of an intermediate transfer body, in first transfer areas Q3y, Q3m, Q3c, and Q3k by first transfer rollers T1y, T1m, T1c, and T1k, serving as examples of first transfer members, so that a color toner image, which is an example of a multicolor visible image, is formed on the intermediate transfer belt B. The color toner image formed on the intermediate transfer belt B is transported to a second transfer area Q4.
In the case of using only black image data, the photoconductor drum Pk and the developing device Gk for black K are only used to form only a toner image for the color K.
After first transfer, remnants such as remaining developer or paper dust adhering to the surfaces of the photoconductor drums Py, Pm, Pc, and Pk are removed by drum cleaners CLy, CLm, CLc, and CLk, which are examples of cleaners for image carriers.
In the example 1, the photoconductor drum Pk, the charging roller CRk, and the drum cleaner CLk are integrated into a photoconductor unit UK for the color K, which is an example of an image carrier unit. Similarly, for other colors Y, M, and C, the photoconductor drums Py, Pm, and Pc, the charging rollers CRy, CRm, and CRc, and the drum cleaners CLy, CLm, and CLc form photoconductor units UY, UM, and UC.
The photoconductor unit UK for the color K and the developing device Gk including the development roller R0k, which is an example of a developer holder, form a visible-image forming apparatus UK+Gk for the color K. Similarly, the photoconductor units UY, UM, and UC for the colors Y, M, and C and the developing devices Gy, Gm, and Gc including the development rollers R0y, R0m, and R0c form visible-image forming apparatuses UY+Gy, UM+Gm, and UC+Gc for the colors Y, M, and C.
A belt module BM, serving as an example of an intermediate transfer member, is disposed below the photoconductor drums Py to Pk. The belt module BM includes an intermediate transfer belt B, serving as an example of an image carrier member, a driving roller Rd, serving as an example of a member driving an intermediate transfer body, a tension roller Rt, serving as an example of a tensioning member, a walking roller Rw, serving as an example of a winding prevention member, multiple idler rollers Rf, serving as examples of driven members, a back-up roller T2a, serving as an example of an opposing member, and first transfer rollers T1y, T1m, T1c, and T1k. The intermediate transfer belt B is supported to be rotatable in the direction of arrow Ya.
A second transfer unit Ut is disposed below the back-up roller T2a. The second transfer unit Ut includes a second transfer roller T2b, serving as an example of a second transfer member. The area over which the second transfer roller T2b comes into contact with the intermediate transfer belt B forms a second transfer area Q4. The second transfer roller T2b is disposed on the side of the intermediate transfer belt B across from the back-up roller T2a, which is an example of an opposing member. A contract roller T2c, serving as an example of a power feeder, is in contact with the back-up roller T2a. The contract roller T2c receives a second transfer voltage having a polarity the same as that with which toner is charged.
The back-up roller T2a, the second transfer roller T2b, and the contract roller T2c form a second transfer device T2, serving as an example of a second transfer member.
A medium transport path SH2 is disposed below the belt module BM. The recording sheets S fed from the sheet feeding path SH1 of the feeder unit U2 are transported to registration rollers Rr, which are examples of members that adjust transport timing, by transport rollers Ra, serving as examples of medium transport members. The registration rollers Rr transport the recording sheets S downstream at the right timing when a toner image formed on the intermediate transfer belt B is transported to the second transfer area Q4. The recording sheet S transported by the registration rollers Rr is guided by a sheet guide SGr in front of the registration rollers and a sheet guide SG1 before transfer to a second transfer area Q4.
The toner image on the intermediate transfer belt B is transferred to the recording sheet S by the second transfer device T2 while passing the second transfer area Q4. In the case of forming a color toner image, toner images superposed on and first-transferred to the surface of the intermediate transfer belt B are collectively second-transferred to the recording sheet S.
The first transfer rollers T1y to T1k, the second transfer device T2, and the intermediate transfer belt B form a transfer device T1y−T1k+T2+B of the example 1.
The intermediate transfer belt B after the second transfer is cleaned by a belt cleaner CLB, serving as an example of an intermediate-transfer-body cleaner, disposed downstream of the second transfer area Q4. The belt cleaner CLB, serving as an example of a remover, removes remnants in the second transfer area Q4, such as paper dust or developer left without being transferred, from the intermediate transfer belt B.
The recording sheet S to which a toner image has been transferred is guided by a sheet guide SG2 after the transfer, and transported to a belt transport device BH, serving as an example of a medium transport device. The belt transport device BH transports the recording sheet S to a fixing device F.
The fixing device F includes a heating roller Fh, serving as an example of a heating member, and a pressing roller Fp, serving as an example of a pressing member. The recording sheet S is transported to a fixing area Q5, where the heating roller Fh and the pressing roller Fp are in contact with each other. While passing the fixing area Q5, the toner image on the recording sheet S is heated and pressed by the fixing device F to be fixed to the recording sheet S.
The visible-image forming apparatuses UY+Gy to UK+Gk, the transfer device T1y−T1k+T2+B, and the fixing device F form the image recording unit U3a, serving as an example of an image forming member of the example 1.
A switching gate GT1, serving as an example of a switching member, is disposed downstream of the fixing device F. The switching gate GT1 selectively switches a path for the recording sheet S passing the fixing area Q5, between a sheet discharge path SH3 and a sheet reverse path SH4 of the medium processing device U4. The recording sheet S transported to the sheet discharge path SH3 is transported to a medium transport path SH5 of the medium processing device U4. A curl correction member U4a, serving as an example of a warp correction member, is disposed on the medium transport path SH5. The curl correction member U4a corrects warpage, or so-called a curl of the recording sheet S transported thereto. The recording sheet S having its curl corrected is discharged to a discharge tray TH1, serving as an example of a medium discharge portion, with discharge rollers Rh, serving as examples of medium discharge members, while having its image fixed surface facing up.
The recording sheet S transported to the reversing path SH4 of the image forming unit U3 by the switching gate GT1 is transported through a second gate GT2, serving as an example of a switching member, to the reversing path SH4 of the image forming unit U3.
Here, when the recording sheet S is to be discharged while having its image fixed surface facing down, the transport direction of the recording sheet S is reversed after the trailing end of the recording sheet S in the transport direction passes the second gate GT2. Here, the second gate GT2 according to the example 1 is formed from a thin elastic member. Thus, the second gate GT2 allows the recording sheet S transported to the reversing path SH4 to pass therethrough once, and then guides the recording sheet S that has passed therethrough and then reversed or transported backward to the transport paths SH3 and SH5. The recording sheet S transported backward passes the curl correction member U4a, and is discharged to the discharge tray TH1 while having its image fixed surface facing down.
A circuit SH6 is connected to the reversing path SH4 of the image forming unit U3, and a third gate GT3, serving as an example of a switching member, is disposed at the connection portion. A downstream end of the reversing path SH4 is connected to a reversing path SH7 of the medium processing device U4.
The recording sheet S transported through the switching gate GT1 to the reversing path SH4 is allowed by the third gate GT3 to be transported to the reversing path SH7 of the medium processing device U4. As in the case of the second gate GT2, the third gate GT3 according to the example 1 is formed from a thin elastic member. Thus, the third gate GT3 allows the recording sheet S transported from the reversing path SH4 to pass therethrough once, and guides the recording sheet S that has passed therethrough and has been transported backward to the circuit SH6.
The recording sheet S transported to the circuit SH6 is transported again to the second transfer area Q4 through the medium transport path SH2 to have its second surface subjected to printing.
Components denoted with the reference signs SH1 to SH7 form the medium transport path SH. The components denoted with the reference signs SH, Ra, Rr, Rh, SGr, SG1, SG2, BH, and GT1 to GT3 form a sheet transport device SU according to the example 1.
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The belt body 2 is supported while being stretched by a driving roller 3, serving as an example of a driving member, and a driven roller 4, serving as an example of a driven member. In the example 1, the driving roller 3 is disposed downstream and the driven roller 4 is disposed upstream in the transport direction of the recording sheet S. The driving roller 3 has its rotation shaft 3a extending rearward, and a gear 3b, serving as an example of a driving transmission member, is supported at the rear end of the rotation shaft 3a. Thus, when driving power from a driving power source, not illustrated, in the image forming unit U3 is transmitted to the gear 3b, the driving roller 3 rotates and the belt body 2 rotates.
A suction duct 6, serving as an example of an attraction member, is disposed in the belt body 2. A fan 7, serving as an example of a gas transfer member, is supported at the rear end portion of the suction duct 6. When the fan 7 operates, the suction duct 6 sucks air through openings 2a of the belt body 2. Thus, when the recording sheet S is placed on the upper surface of the belt body 2, the recording sheet S is attracted to the surface of the belt body 2.
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In the copying machine U according to the example 1 having the above structure, the recording sheet S to which an image has been transferred in the second transfer area Q4 is guided to the sheet guide SG2 after the transfer while having the image unfixed thereto, and transported to the belt transport device BH. The recording sheet S that has arrived at the belt transport device BH is attracted to the transport belt 1, and transported downstream to the fixing device F with rotation of the transport belt 1.
After the recording sheet S is guided by the introduction guides 16 on the outer sides of the transport belt 1 in the width direction, the recording sheet S is guided by the ripple guides 11. The ripple guides 11 guide the recording sheet S downstream while having portions around the tops of the wave crests 12 in contact with the portions of the recording sheet S not attracted to the transport belt 1.
Existing guide members, such as a structure described in Japanese Unexamined Patent Application Publication No. 2012-103422, usually include guide ribs, such as the protruding streaks 17 on the introduction guides 16, extending throughout in the transport direction to reduce the area over which they come into contact with a recording sheet S and to reduce transport resistance or frictional charging. In such a structure, however, the recording sheet S has the same portion in the width direction kept in contact with the guide rib while passing the guide ribs, so that only the contact portion significantly has frictional charging without the other portion having frictional charging. This may cause unevenness of charging, and disperse unfixed developer at the frictionally charged linear portion to cause linear image defects.
In the technology described in Japanese Unexamined Patent Application Publication No. 2019-95571, the protrusion (44) extending in the width direction instead of the transport direction guides a sheet (P) while being in contact with the undersurface of the sheet (P). However, in the structure described in Japanese Unexamined Patent Application Publication No. 2019-95571, the sheet (P) is supported at only one point of the protrusion (44). Thus, the contact pressure at the protrusion (44) rises, so that the amount of frictional charging may increase or scratches may occur.
Another conceivable structure is a structure including a transport belt extending throughout in the width direction without including the ripple guides 11 according to the example 1. However, this structure involves a belt having a uniform quality throughout the width direction of the belt, rollers (rollers corresponding to the driving roller 3 and the driven roller 4 according to the example 1) that stretch the belt and that are uniform in the axial direction, or attraction force uniform in the width direction. This structure has to have greater accuracy as the belt has a longer width. This structure thus increases manufacturing costs or involves additional components for securing the accuracy, and is more likely to be complexed. Wearing of the belt or the rollers over time never occurs uniformly throughout in the width direction, and a recording sheet is more likely to skew due to partial wearing. Thus, the belt extending throughout in the width direction is more likely to be affected by partial wearing, and more likely to degrade transportation performance (skewness).
On the other hand, in the ripple guide 11 according to the example 1, multiple wave crests 12 are arranged while being spaced apart from one another in the transport direction. This structure further reduces transport resistance and frictional charging than in the structure where the entire surface of the recording sheet S comes into contact with the guide, and further prevents unevenness in charging without a specific portion being kept in contact with the guide rib than in an existing structure where a guide rib extends in the transport direction. In this structure, the recording sheet S is supported by the multiple wave crests 12 in the transport direction. This structure thus disperses the contact pressure, reduces the amount of charging resulting from frictional charging, and reduces the occurrence of scratches, compared to the structure of Japanese Unexamined Patent Application Publication No. 2019-95571. Particularly, in the example 1, the wave crests 12 extend in the width direction instead of the transport direction, so that this structure prevents only a specific portion from coming into contact with the recording sheet in the width direction. In the example 1, the transport belt 1 does not extend throughout in the width direction, but the ripple guides 11 are disposed on both sides of the transport belt 1 to maintain the transportation performance while avoiding a complex structure.
In the ripple guides 11 according to the example 1, the height of the troughs 13 increases toward the downstream side. Thus, even when a recording sheet S has its leading end in contact with the troughs 13, the recording sheet S is guided toward the wave crests 12 by the surfaces of the troughs 13. Particularly, a thin sheet having its leading end easily bendable downward is more likely to be jammed or creased when the leading end collides against the surfaces or becomes caught between the wave crests 12. In contrast, the troughs 13 according to the example 1 prevent defects such as paper jamming.
In the example 1, each trough 13 has the curved surface 13a protruding downward, instead of the flat slope 13b. If the trough 13 has the flat slope 13b, a bent recording sheet S is more likely to come into contact with the trough 13 in front of the wave crests 12 over a larger area. This contact may degrade transport resistance or frictional charging. In contrast, compared to the flat slope 13b, the curved surface 13a protruding downward is spaced further apart from the upper surface of the transport belt 1, which substantially coincides with the track of the recording sheet S, and is less likely to come into contact with the recording sheet S in front of the wave crests 12. This structure thus prevents degradation of transport resistance or frictional charging.
In the example 1, the introduction guides 16 are disposed upstream of the ripple guides 11. In the structure not including the introduction guides 16, the leading end of the recording sheet S firstly reaches the trough 13, and a thin sheet having a leading end easily bendable downward may be jammed. In contrast, the structure of the example 1, which firstly guides the recording sheet S from the sheet guide SG2 after the transfer with the introduction guides 16, prevents jamming of the recording sheet S.
In the example 1, the height of the wave crests 12 is smaller than or equal to the height of the upper surface of the transport belt 1. In a structure where the height of the wave crests 12 is greater than the height of the upper surface of the transport belt 1, the recording sheet S attracted to the transport belt 1 is pressed against the wave crests 12 on the outer side in the width direction, and is more likely to receive a high contact pressure. In contrast, the example 1, where the height of the wave crests 12 is smaller than or equal to the height of the upper surface of the transport belt 1, prevents a rise of the contact pressure. This structure thus prevents a rise of the amount of frictional charging, scratches, or an increase of the transport resistance resulting from a high contact pressure.
In the example 1, the recording sheet S is transported while having a middle portion in the width direction attracted to the transport belt 1. The example 1 is thus capable of more stably transporting the recording sheet S to which an unfixed image has been transferred than the structure not including the transport belt 1, as in the structure described in Japanese Unexamined Patent Application Publication No. 2019-95571.
In the example 1, the ripple guides 11 are disposed on the outer sides of the transport belt 1. Although the ripple guide 11 may be disposed in the middle in the width direction and the transport belts 1 may be disposed on both outer sides in the width direction, the transport belts 1 disposed on both sides may operate at different speeds, and may cause the recording sheet S to skew. In contrast, as in the example 1, the structure including the transport belt 1 disposed in the middle in the width direction is less likely to cause the recording sheet S to skew and improves transport performance. Thus, the transport belt 1 is preferably disposed in the middle in the width direction.
The example 1 is a case where the curved surface 13a of the trough 13 protrudes downward, but this is not the only possible structure. For example, as illustrated in
As illustrated in
The example 1 is a case where the wave crests 12 extend in the width direction, but this is not the only possible structure. For example, as illustrated in
As illustrated in
In addition, as illustrated in
Thus far, the examples of the present disclosure have been descried in detail. However, the disclosure is not limited to the above-described examples, and may be modified in various manners within the scope of the gist of the present disclosure described in the scope of claims. Modified examples H01 to H06 of the present disclosure are described, below, by way of examples.
In the above examples, a copying machine U is described as an example of an image forming apparatus, but the present disclosure is not limited to this. The present disclosure is applicable to, for example, a FAX machine, or a multifunctional device including multiple functions such as a FAX machine, a printer, and a copying machine. The image forming apparatus is not limited to a multi-color image forming apparatus, and may be a monochrome image forming apparatus.
In the above example, specific numbers described by way of example are changeable as appropriate depending on changes of design or specifications. For example, instead of the examples described above by way of examples, the number of wave crests or the gap between the wave crests may be changed in accordance of the purpose of use.
In the above example, the example 1 and the modification examples 1 to 6 may be combined with one another. For example, the modification example 1 and modification example 6 may be combined with each other.
In the above example, the introduction guides 16 are preferably disposed, but may be omitted.
In the above example, the transport belt 1 is described as an example of a transport member, but the present disclosure is not limited to this. A roller-shaped transport member may be used, instead. The transport belt 1 preferably has a structure of attracting the recording sheet S, but may not have the attracting function.
In the above example, the height of the wave crests is preferably smaller than or equal to the height of the transport belt 1, but not limited to this. The height of the wave crest may be higher than the transport belt 1 within the range in which the contact pressure is allowed.
The foregoing description of the exemplary embodiments of the present disclosure has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The embodiments were chosen and described in order to best explain the principles of the disclosure and its practical applications, thereby enabling others skilled in the art to understand the disclosure for various embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the following claims and their equivalents.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2020-058854 | Mar 2020 | JP | national |
