1. Field of the Invention
The present invention relates to a medium transporting apparatus that transports a medium and an image forming apparatus that incorporates the medium transporting apparatus.
2. Description of the Related Art
Japanese Patent Publication No. 11-95587 discloses a conventional medium transporting apparatus and an image forming apparatus that incorporate a transporting guide for guiding a medium through a transport path.
The conventional apparatuses can cause the medium to be rubbed or scratched by the guide surface when the medium is pressed against the guide surface of the transporting guide.
The present invention was made to solve the aforementioned drawbacks of conventional apparatuses.
An object of the invention is to provide a medium transporting apparatus and an image forming apparatus in which the rubbing of a medium against the surface of a guide member is minimized.
A medium transporting apparatus includes a first transporting section and first guide. The first transporting section transports a medium.
The first guide guides the medium transported by the transporting section, and is disposed downstream of the first transporting section with respect to a first direction in which the medium is transported. The first guide includes a first guide portion and a second guide portion. The first guide portion extends in the first direction. The second guide portion extends in a second direction substantially perpendicular to the first direction.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given byway of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given byway of illustration only, and thus are not limiting the present invention, and wherein:
Embodiments of a medium transporting apparatus and an image forming apparatus according to the present invention will be described with reference to the accompanying drawings.
A cassette 3 is disposed at a lower part of a printer 1 as an image forming apparatus, and holds a stack of medium P on which an image is to be printed. A pick-up roller 2 feeds the medium P towards a transport path located at an upper right shoulder of the cassette 3.
A feed roller 17a and a retard roller 17b are located immediately downstream of the cassette 3 with respect to the direction in which the medium P is transported, and cooperate with each other to feed the medium P on a sheet-by-sheet basis into the transport path 4, so that the medium P is transported through the transport path 4 disposed downstream of the feed roller 17a and retard roller 17b.
The medium P is transported in a vertical direction shown in
Four print engines 7 are disposed over and along the transfer belt 6, and are arranged in tandem from upstream to downstream of the transport path 4. Transfer rollers 18 are disposed in correspondence with the print engines 7 with the transfer belt 6 sandwiched between the print engines 7 and the transfer rollers 18. Four light emitting diode (LED) heads 8 are disposed in correspondence with the four print engines 7. Each LED head 8 selectively illuminates the charged surface of a photoconductive body of a corresponding print engine 7 in accordance with image data received from a printing controller (not shown), so that the print engine 7 produces a toner image.
The registry roller 5 feeds the medium P onto the transfer belt 6 in synchronism with the electrophotographic process performed by the print engines 7. The medium P passes through the four print engines 7 in sequence so that the toner images of corresponding colors are transferred by the corresponding transfer rollers 18 onto the medium P one over the other in registration. The fixing section 9 is located downstream of the transfer belt 6. The medium having a full-color toner image thereon passes through a fixing point defined between a heat roller and a pressure roller in the fixing section 9, so that the full-color toner image is fixed.
A route selector 102 is located between a transport roller pair 191 and a guide 27 as a first guide, and selects a route for the medium P to advance after the medium P has passed the fixing section 9. The route selector 102 as a second guide guides the medium P either to the transport roller pair 191 or to a transport roller pair 193. The route selector 102 includes a guide 100 that guide the medium P and a router 101. The guide 100 is in the shape of a comb. The guide 27 as a first guide, transport roller pair 191, route selector as a second guide 102 constitute a medium transporting apparatus of the invention.
The router 101 is disposed downstream of the guide 27, and is configured to switch the direction in which the medium P should be transported. The router 101 is also in the shape of a comb, so that the router 101 is movable into and out of an interdigitated engagement with the guide 100. The router 101 is switched by a drive source (not shown) between a dotted-line position thereof and a solid-line position thereof. When the router 101 is positioned at the solid-line position, the router 101 is in the interdigitated engagement with the guide 100, so that the medium P is routed into a discharge path 11 located downstream of the transport roller pair 191, so that the discharge roller pairs 191 and 192 discharge the medium P onto a stacker 13 through the discharge path (simplex path).
When the router 101 is positioned at the dotted-line position, the router 101 is out of the interdigitated engagement with the guide 100. With the router 101 at the dotted-line position, if another router 103 is positioned at a solid-line position thereof, the medium P is routed into an inverter 12 disposed downstream of the router 101, so that the transport roller pairs 193 and a transport roller pair 194, driven by a derive source (not shown), transport the medium P to enter a duplex tray 15 partly. The transport roller pair 194 is then driven to rotate in the opposite direction with the router 103 remaining at a dotted-line position, so that the medium P is transported from the duplex tray 15 into a duplex return path 16. Then, the medium P is transported by transport roller pairs 195, 196, 197, and 198.
When simplex printing is performed, a toner image is transferred onto one side of the medium P and the medium P is then discharged onto the stacker 13 through the discharge path 11 or simplex path (
A fixing belt 22 is disposed about a fixing roller 21, a fixing pad 20, and a heating member 23, and revolves in a direction shown by arrow C to transport the medium P. The fixing belt 22 is sandwiched between the fixing roller 21 and a pressure roller 25, so that a first nip N1 is formed between the fixing roller 21 and the pressure roller 25 and a second nip N2 is formed between the fixing pad 20 and the pressure roller 25. The heating member 23 includes a flat heater 23a that heats the fixing belt 22 from inside via the heating member 23. A temperature detector 31 detects the temperature of the fixing belt 22 and a controller (not shown) performs a control operation to maintain the temperature of the fixing belt 22 to a predetermined value.
The fixing roller 21 is driven by a drive source (not shown) to rotate in a direction shown by arrow X, and transmits the rotation thereof to the pressure roller 25 via the fixing belt 22, so that the pressure roller 25 is also driven by the fixing roller 21 to rotate. Thus, the medium P is pulled in between the fixing belt 22 and the pressure roller 25, and the toner image on the medium P is fixed by heat and pressure and then the medium P is transported further downstream. The fixing roller 21, fixing belt 22 and pressure roller 25 form a first transport section 24.
The guide 27 is located downstream of a first nip N1 formed between the fixing roller 21 and the pressure roller 25. The guide 27 has a separator 27a located in the vicinity of the longitudinal end of the fixing roller 21 and pressure roller 25. The separator 27a prevents the medium P from becoming tacked to the pressure roller 25 shortly after the medium has passed the first nip N1 and a second nip N2. In other words, the free end 27a of the guide 27 enters a gap between the leading edge of the medium P and the pressure roller 25, thereby preventing the medium P from wrapping around the pressure roller 25. The guide 27 also includes a guide rib 29 that extends in a direction shown by arrow A (
A guide 30 as a third guide is disposed over the guide 27, and faces the guide 27 to define a transport path between the guide 30 and the guide 27. The guide 30 includes a guide member 301 and a guide member 302. A separator 301a is positioned at an upstream end portion of the guide 30 and functions to separate the medium P from the fixing belt 22 so that the print medium P does not become tacked to the fixing belt 22. The medium P is pulled in between the guide 30 and the guide 27 with the toner image that should be fixed facing upward as shown in
The guide 29 includes a wall 29e having a round corner 29a at an upper end portion closer to the route selector 102 and a round corner 29b at an upper end portion closer to the fixing section 9, so that the round corners 29a and 29b form a guide surface 29d (
As shown in
As described above, the guide surface 29d includes the round corners 29a and 29b smoothly contiguous with each other at their boundary which is the top or a ridge 29c of the guide surface 29d. In other words, the round corners 29a and 29b have a convex or curved surface sloping downwardly from the boundary. The medium P slides on the boundary 29c when the medium P slides upward on the guide 27. The guide rib 29 has a width W1 and the guide rib 28 has a width W2, W1 being larger than W2.
The step 120 is defined so that the second guide 110 is spaced apart from a plane PL1 in which an upstream end Q1 of a nip formed at the transport roller pair 191 and a top Q2 of the guide 27 lie or the second guide 110 is lower than the plane PL1. It is to be noted that the downstream end of the first guide 27 is above the upstream end of the second guide 110.
The step 120 is effective in preventing the leading edge of the medium P from interfering with part of the second guide 110.
The top Q2 is at the boundary between round corners 29a and 29b or the ridge 29c of the guide rib 29. The guide surface 28a is inclined such that an upstream end of the guide surface 28a is farther away from the plane PL1 than a downstream end of the guide surface 28a. Referring to
The guide surface 28a is inclined with respect to the plane PL2 such that the guide surface 28a is closer to the plane PL2 nearer the top Q2. The distance between the upstream end Q1 and the top Q2 and the distance between the downstream end Q3 of the nip N2 and the upstream end Q1 are shorter than the length of the medium P in the B direction. The printer 1 having the aforementioned configuration includes a controller in the form of, for example, a central processing unit (CPU). The controller executes a control program stored in a memory or the like, thereby controlling the overall operation of the printer 1.
The operation of the printer 1 with the aforementioned configuration will be described.
The printing operation of the printer 1 will be described with reference to
The pick-up roller 2 feeds the medium P from the cassette 3, and the feed roller 17a and the retard roller 17b cooperate with each other to feed only the top sheet at a time to the transport roller pair 198. The medium P is then advanced to the registry roller 5. The medium P is then fed by the registry roller 5 to the transfer belt 6. As the medium P passes through a transfer point defined between the print engine 7 and the transfer belt 6, the transfer roller 18 transfers the toner image 26 from the print engine 7 onto the medium P.
Referring to
Once the medium P arrives at the guide 27, the medium P starts to slide on the guide surface 28a of the guide rib 28 upwardly in a direction shown by arrow D (
When the leading edge portion of the medium P is pulled in between the transport roller pair 191, the upstream portion of the medium P sits on the guide surface 29d of the guide rib 29 shown in
The upstream end of the guide 110 is lower than the downstream end of the guide 27 or the plane PL1 as shown in
Referring to
As shown in
As described above, the invention according to the first embodiment employs the guide ribs 28 that slope upward from upstream to downstream in directions generally parallel to the direction in which the meidum P is transported, and the guide rib 29 that is located downstream end of the guide ribs 28b and that extends in the A direction. This configuration minimizes the chance of the medium P being rubbed against the guide 27 while the meidum P is transported. This is very effective espacially when duplex printing is performed because the toner image fixed on the lower side of the medium P is rubbed by the guide 27.
In the first embodiment, the round corners 28b have a radius of curvature of 0.5 mm. Instead, the radius of curvature may be in the range of 0.2 to 0.8 mm and still provides the equivalent effects to the radius of curvature of 0.5 mm. In addition, the round corners 29a and 29b have a radius of curvature of 1.0 mm. Instead, the radius of curvature of the round corners 29a and 29b may be in the range of 0.5 to 1.5 mm and still provides the equivalent effects to the radius of curvature of 1.0 mm.
In the first embodiment, the combination of the guide ribs 28 and the guide rib 29 can suffer from a drawback in that a small amount of moisture in the medium P vaporizes and water droplets adhere to the guide ribs damaging the image on the medium P. This type of drawback is apt to occur if a guide is located downstream of a nip formed in a fixing section 9 in which a toner image is fixed.
The guide rib 291 includes a row of ridges 291h and furrows 291i disposed at downstream ends of the guide ribs 28, the row extending in a direction shown by arrow A substantially perpendicular to a direction shown by arrow B in which a medium P is transported. The term “substantially perpendicular” covers angles in the range of 85-95 degrees. The ridges 291h and furrows 291i are alternately disposed, so that each ridge 291h is at the downstream end of a corresponding guide rib 28 and each furrow 291i is between adjacent guide ribs 28. The ridges 291h and furrows 291i are aligned at close intervals at the longitudinal middle portion of the guide 271 and at the longitudinal end portions so that a medium having a smaller width is supported and guided by the ridges 291h and furrows 291i at the longitudinal middle portion and a medium having a larger width is supported and guided by the all the ridges 291 and furrows 291i. The ridges 291h and furrows 291i located between those at the longitudinally middle portion and at the longitudinally end portions are aligned at larger intervals than those at the longitudinal middle portion and at the longitudinal end portions. Thus, when a medium having a smaller width is transported, there is less chance of the widthwise edges of the medium of being caught by the ridges 291h and furrows 291i aligned at the larger intervals. The ridge 291h and furrow 291i define a cutout 291c therebetween.
The ridge 291h has a flat top portion 291d, curved portions or round corners 291f and 291e that gradually slope down towards furrows 291i adjacent to the ridge 291h. The curved portions 291e and 291f extend in directions perpendicular to the B direction. The ridge 291 is asymmetric with respect to a centerline CL. A trailing end point P1 is at a distance D1 from the center line CL and a trailing end point P2 is at a distance D2 from the center line CL. The distances D1 and D2 are equal.
The guide 271 includes a guide surface 28a on which the medium P slides when the medium P is transported along the guide rib 28. The guide surface 28a includes round corners 28b and a flat portion 28c between and contiguous with the round corners 28b.
When the medium P is transported, the medium P slides on a guide surface 291x as a second guide surface. The guide surface 291x includes a boundary 291v, a flat top portion 291d, round corners 291a and 291b, and round corners 291e and 291f . The round corners 291a and 291b are smoothly contiguous with each other at the top boundary 291v, the round corner 291a facing downstream and the round corner 291b facing upstream. The round corners 291a and 291b have a convex surface sloping downwardly from the top boundary 291v. Likewise, the round corners 291g and 291j have a convex surface sloping downwardly from the top boundary 291v. The flat top portion 291d is between the round corners 291e and 291f and is contiguous with the round corners 291e and 291f. As is clear from
The round corners 291e and 291f have a larger radius than the round corner 28b of the second guide 28, and have a convex surface sloping downwardly from the flat top portion 291d. The ridge 291h and furrow 291a have a round corner 291g facing upstream and a round corner 291a facing downstream. Just as in the first embodiment, the guide rib 28 is inclined so that when the medium P is transported, the medium P slides upward on the first guide surface 28a. The guide rib 291 of the guide 271 includes a wall 291k at the most downstream end portion of the guide 271, facing the guide surface 100a and higher than the guide surface 100a as shown in
The operation of the aforementioned configuration will be described with reference to
Referring to
With reference to
This configuration is effective in escaping vaporized moisture released from the medium P when heated by the fixing section 9. The vaporized moisture escapes through the openings 291c to the outside of the guide 271. The configuration prevents condensation of the vaporized moisture from forming, thereby minimizing the chance of the toner images being deteriorated.
Thus, as shown in
Since a plurality of ridges 291h are aligned in the A direction substantially perpendicular to the B direction, each ridge 291h supports a small fraction of the weight of the medium P while maintaining the opening 291c. It is preferable that at least three ridges 291h are disposed in an area through which the medium P passes. In addition, the round corner 291g on the upstream side and the round corner 291a on the downstream side eliminate the chance of the medium P becoming scratched on the guide 271 as shown in
The diameter of the round corners 291e and 291f larger than that of the round corners 28b reduces, even when the medium P contacts the guide surface 291x under a relatively large pressing force, the rubbing of the medium P against the boundary between the flat top portion 291d and the round corners 291e and 291f of the second guide surface 291x. In the second embodiment, the round corners 291a and 291g have a radius of curvature of 1.0mm, but are not limited to this. Equivalent effects may be obtained as long as the round corners 291a and 291g have a radius of curvature in the range of 0.5 to 1.5 mm.
Although the round corners 291e and 291f have a radius of curvature of 2.0 mm in the second embodiment, the radius is not limited to this. Equivalent effects may be obtained as long as the radius is in the range of 1.0 to 3.0 mm. The difference in height, H1, between the trailing end portion P1 (
In the second embodiment, ridges and furrows are disposed alternately with each other in the A direction substantially perpendicular to the B direction, so that openings are defined between the medium P, the ridges, and the furrows. This configuration provides additional effects in that condensation is prevented from forming, in addition to the effects of the first embodiment. While the image forming apparatus in the first and second embodiments have been described in terms of a printer, the image forming apparatus is not limited to a printer but may be in the form of a facsimile machine, a copying machine, or a multi function peripheral (MFP).
The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art intended to be included within the scope of the following claims.
Number | Date | Country | Kind |
---|---|---|---|
2012-005686 | Jan 2012 | JP | national |