This application claims the priority benefit of Taiwan patent application number 103143833, filed on Dec. 16, 2014.
1. Field of the Invention
The present invention relates to computer-input technologies and more particularly, to a membrane circuit board and a light-emitting keyboard using the membrane circuit board, wherein the membrane circuit board comprises a lower layer, an upper layer, and a light-guiding spacer layer arranged between the lower layer and the upper layer, and the light-guiding spacer layer is formed with a tapered through hole that provides room for a triggering stroke for enabling a second circuit of the upper layer to electrically connect to a first circuit of the lower layer and to further produce a corresponding switching signal when the membrane circuit board is triggered by a key assembly, and thus, the light-emitting keyboard has a low profile characteristic.
2. Description of the Related Art
In the era of technological we live today, electronic products bring people a convenient environment. However, most electronic products need an input device for data input, such as mouse, keyboard, joystick, light gun, etc. However, with the creation of advanced electronic products, keys and buttons for data input also need to be changed to fit different requirements. Most today's keyboards provide a light-emitting function.
When assembling the aforesaid prior art keyboard, place the light guide plate B on the substrate A, and then electrically connect each light-emitting component E to the membrane circuit board C, and then mount the membrane circuit board C on the light guide plate B, and then mount the at least one key assembly D on the membrane circuit board C.
Further, it is the market trend to crease computers and related peripheral apparatuses that have light, thin, short and small characteristics. Thus, keyboards must be made having a low profile characteristic to satisfy specialized market requirements. However, the keyboard has been around for decades, and its technology is very mature. The internal structure of the keyboard has been very simplified. Under the situation that there is no groundbreaking material research performed, it is the primary goal of manufacturers to create a keyboard having a low profile characteristic while maintaining the desired functions and structure.
This prior art design has the light source F21 mounted in the printed circuit board F, eliminating the use of an extra light-guiding board, and thus, the thickness and number of components of the product can be minimized to facilitate the implementation of the assembly process. However, because the implementation of the circuit layout of the circuit layer G needs to apply a certain amount of silver paste to the top substrate F1 and bottom substrate F2 of the printed circuit board F. When applying silver paste to the top substrate F1 and bottom substrate F2, the top substrate F1 and the bottom substrate F2 can be eroded, causing edge chipping or generation of undesired holes in the top substrate F1 and the bottom substrate F2. Further, when the light emitted from the light source F21 goes into the inside of the bottom substrate F2, the silver paste lines can cause a severe light leakage problem, lowering the luminous performance of the product, or leading to a defected product.
Therefore, it is desirable to provide a keyboard, which eliminates the drawbacks of large thickness, complicated assembly procedure and high cost.
The present invention has been accomplished under the circumstances in view. It is therefore the main object of the present invention to provide a membrane circuit board and a light-emitting keyboard using the membrane circuit board, wherein the light-emitting keyboard comprises a substrate, the membrane circuit board, a key assembly, and a light source. The membrane circuit board is disposed on a top surface of the substrate, comprising a lower layer, an upper layer, and a light-guiding spacer layer arranged between the lower layer and the upper layer. The lower layer comprises a first circuit located in a top surface thereof. The upper layer comprises a second circuit located in a bottom surface thereof. The light-guiding spacer layer keeps the lower layer and the upper layer positioned apart from each other by a thickness thereof. The light-guiding spacer layer is formed with a through hole cut through opposing top and bottom surfaces thereof for enabling a corresponding portion of the upper layer to be elastically deformed by an external force to force the second circuit into contact with the first circuit of the lower layer. The key assembly is disposed on a top surface of the membrane circuit board and pressable to force a portion of the upper layer to enter the through hole of the light-guiding spacer layer to cause electric connection between the second circuit and the first circuit. The light source is adapted to emit light into the light-guiding spacer layer.
Subject to the features of the present invention that the light-guiding spacer layer utilizes its thickness to separate the lower layer and the upper layer and that each through hole of the light-guiding spacer layer provides room for a triggering stroke for enabling the upper layer to electrically connect the lower layer and to further produce a corresponding switching signal, the invention minimizes the number of layers of the light-emitting keyboard and provides the light-emitting keyboard with a low profile characteristic. Further, because the membrane circuit board is a one piece module that has the light-guiding spacer layer integrally built therein, the number of components of the product is minimized, saving much the manufacturing cost and assembly steps. Because the light-guiding spacer layer needs not to have a circuit formed thereon, the light-guiding spacer layer will not be eroded by silver paste, avoiding edge chipping or generation of undesired holes, and thus, the surface of the light-guiding spacer layer can be maintained in integrity to enhance the luminous performance of the product.
Preferably, the membrane circuit board further comprises a bump located at a bottom surface of the lower layer and supported on the substrate. The bump is arranged correspondingly to the through hole of the light-guiding spacer layer to lift a portion of the lower layer into the through hole of the light-guiding spacer layer. The lower layer curves upwards over the bump to shorten the distance between the top surface of the lifted portion of the lower layer and the bottom surface of the upper layer, enabling the second circuit of the upper layer to be accurately forced into contact with the first circuit of the lower layer upon each switching operation. Further, a gap is left between the substrate and the membrane circuit board around each bump for water drainage, preventing a short circuit damage.
Further, the substrate can be configured to provide at least one pair of hooks that are upwardly inserted through the membrane circuit board and disposed correspondingly to a key cap of the key assembly, and at least one frame member supported on the top surface of the membrane circuit board around an elastic element of the key assembly and fastened to the pair of hooks to secure a linkage of the key assembly. This arrangement greatly reduces the number of the hooks from the substrate and the number of the respective through holes from the membrane circuit board, minimizing the chance of light leakage and enhancing the luminous brightness.
Preferably, the membrane circuit board is configured to provide two bevel light guide edges at two opposite lateral sides thereof, preventing lateral light leakage.
Preferably, the through hole of the light-guiding spacer layer defines therein a tapered inner surface that reduces gradually in diameter in direction from the top surface of the light-guiding spacer layer to the opposing bottom surface thereof. The design of the tapered inner surface makes the area of the top side of the through hole relatively larger so that the deformable area of the upper layer is greatly increased and the second circuit of the upper layer can easily be forced into contact with the first circuit of the lower layer via the through hole of the light-guiding spacer layer when the upper layer is triggered, and the light that goes through the through hole can be widely projected out of the light-guiding spacer layer along the tapered inner surface of the through hole, increasing the range of light irradiation.
Other advantages and features of the present invention will be fully understood by reference to the following specification in conjunction with the accompanying drawings, in which like reference signs denote like components of structure.
Referring to
In an alternate embodiment of the present disclosure, as shown in
Further, the through holes 231 of the light-guiding spacer layer 23 are tapered through holes each defining therein a tapered inner surface 2311 that reduces gradually in diameter in direction from the top surface of the light-guiding spacer layer 23 to the opposing bottom surface thereof. The design of the tapered inner surface 2311 makes the area of the top side of the respective through hole 231 relatively larger so that the deformable area of the upper layer 22 is greatly increased and, the second circuit contacts 2211 of the second circuit 221 of the upper layer 22 can easily be forced into contact with respective first circuit contacts 2111 of the first circuit 211 of the lower layer 21 via the respective through holes 231 of the light-guiding spacer layer 23 when the upper layer 22 is triggered. Further, the light that goes through the through holes 231 can be widely projected out of the light-guiding spacer layer 23 along the tapered inner surface 2311 of each through hole 231, increasing the range of light irradiation.
The light-guiding spacer layer 23 further comprises a light guide structure 232 located at the top surface and/or bottom surface thereof. The light guide structure 232 can be formed of a microstructure or ink. The light guide structure 232 that is located at the bottom surface of the light-guiding spacer layer 23 is configured to reflect light through the light-guiding spacer layer 23 in a predetermined direction, enhancing the luminous efficiency.
Referring to
According to the present disclosure, the light-guiding spacer layer 23 utilizes its thickness to separate the lower layer 21 and the upper layer 22; the through holes 231 of the light-guiding spacer layer 23 provide room for a triggering stroke for enabling the second circuit 221 to contact the first circuit 211 and to further produce a corresponding switching signal. The light-guiding spacer layer 23 is formed in the membrane circuit board 2 between the lower layer 21 and the upper layer 22, minimizing the number of layers of the product and providing the product with a low profile characteristic. Further, the number of the hooks 11 of the substrate 1 and the number of the respective through holes 26 of the membrane circuit board 2 are greatly reduced and, because the membrane circuit board 2 is a one piece module that has the light-guiding spacer layer 23 integrally built therein, the number of components of the product is minimized, saving much the manufacturing cost and assembly steps. Further, because the light-guiding spacer layer 23 needs not to have a circuit formed therein, the light-guiding spacer layer 23 will not be eroded by silver paste, avoiding edge chipping or generation of undesired holes, and thus, the surface of the light-guiding spacer layer 23 can be maintained in integrity to enhance the luminous performance of the product.
Referring to
The substrate 1 is made from a hard material (such as metal or hard plastic material), and adapted to carry the membrane circuit board 2 and the at least one key assembly 3.
The structure of the membrane circuit board 2 is as stated above, no repeated description in this regard is necessary. In this embodiment, the membrane circuit board 2 is mounted at the top surface of the substrate 1; the at least one key assembly 3 is supported on the top surface of the membrane circuit board 2. Each key assembly 3 comprises a cap 31, a linkage 32 and an elastic element 33. The linkage 32 is coupled between the key cap 31 and the substrate 1. In this embodiment, the linkage 32 is a scissors mechanism. Alternatively, the linkage 32 can be a V-shaped linkage or parallel linkage. The elastic element 33 is disposed between the key cap 31 and the membrane circuit board 2. The elastic element 33 is elastically deformed to trigger the membrane circuit board 2 and to preserve elastic potential energy when the key cap 31 is pressed by an external force. After the external force is disappeared, the elastic element 33 releases its elastic potential energy to move the key cap 31 and the linkage 32 back to their former position.
The light source 4 is disposed proximal to the light-guiding spacer layer 23, and adapted to emit light into the light-guiding spacer layer 23.
When a user uses the light-emitting keyboard and presses the key cap 31 of one key assembly 3, the key cap 31 is forced to move the linkage 32 downward and to further elastically compress the associating elastic element 33 against the membrane circuit board 2, causing the corresponding portion of the upper layer 22 to curve downward elastically. At this time, the second circuit 221 of the upper layer 22 is forced to partially move into the respective through hole 231 of the light-guiding spacer layer 23 to further contact the first circuit 211 of the lower layer 21, thereby producing a respective switching signal. When the applied external force is released from the key cap 31, the elastic element 33 immediately returns to its former shape to move the key cap 31 and the linkage 32 back to their former initial position, thereby restoring the upper layer 22 to its original shape, and thus the second circuit 221 and the first circuit 211 are electrically disconnected, and the single switching stroke of the key assembly 3 is completed. Further, the light emitted by the light source 4 falls upon the light-guiding spacer layer 23 and is then guided by the light-guiding spacer layer 23 and then radiated onto the key cap 31 to illuminate the key cap 31.
Based on the technical features of the present invention that the light-guiding spacer layer 23 uses its thickness to separate the lower layer 21 and the upper layer 22 and the through holes 231 of the light-guiding spacer layer 23 provide room for the triggering stroke for enabling the second circuit 221 to contact the first circuit 211 and to further produce a corresponding switching signal and that the light-guiding spacer layer 23 is arranged in the membrane circuit board 2 between the lower layer 21 and the upper layer 22, the invention minimizes the number of layers of the light-emitting keyboard and provides the product with a low profile characteristic. Further, because the membrane circuit board 2 is a one piece module that has the light-guiding spacer layer 23 integrally built therein, the number of components of the light-emitting keyboard is minimized, saving much the manufacturing cost and assembly steps. Further, because the light-guiding spacer layer 23 needs not to have a circuit formed therein, the light-guiding spacer layer 23 will not be eroded by silver paste, avoiding edge chipping or generation of undesired holes, and thus, the surface of the light-guiding spacer layer 23 can be maintained in integrity to enhance the luminous performance of the product.
Referring to
In the embodiment shown in
Referring to
In conclusion, the disclosure provides a membrane circuit board and a light-emitting keyboard using the membrane circuit board. In application, the membrane circuit board and the light-emitting keyboard according to the embodiment have the advantages and features as follows:
Although particular embodiments of the invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the invention. Accordingly, the invention is not to be limited except as by the appended claims.
Number | Date | Country | Kind |
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103143833 | Dec 2014 | TW | national |