The present invention relates, in a first aspect, to a membrane element for covering surfaces, more particularly for covering ceilings or walls, as defined in the preamble of Claim 1.
The invention further relates to a method for covering surfaces, more particularly for covering ceilings or walls, as defined in the preamble of Claim 17.
Finally, the invention relates to a revetment for a surface consisting of membrane elements of the invention.
A generic membrane element comprises a frame and a membrane material stretched over said frame.
In a generic method for covering a surface, more particularly for covering a wall or a ceiling, membrane elements comprising a frame and a membrane material stretched over said frame are attached side by side to the surface to be covered.
In prior frame systems, the tensile forces necessarily arising from the stretched membrane elements are absorbed over the entire length of the frame edges resulting in bending of the membrane elements. Therefore, relatively thick profiles are required in order to minimize the deformation resulting from this stress. This results in high material usage, high weight, and high costs and is undesirable, particularly in the case of backlit membrane elements, since the thick frame profiles become visibly apparent. In an additional variant known from the prior art, the membrane tension is built up by a spring mechanism disposed inside the frame. This mechanism is technically complex and also takes up considerable space in terms of the width of the profile.
It is an object of the present invention to provide a membrane element and a method for covering surfaces, which membrane element and method permit a surface to be covered with the aid of much thinner frame structures.
This object is achieved, in a first aspect of the invention, by the membrane element having the features of Claim 1.
In a further aspect of the invention, the object is achieved by the method having the features of Claim 17.
Advantageous variants of the method of the invention and preferred embodiments of the membrane element of the invention form the subject matter of the dependent claims.
The membrane element of the type cited above is further developed, according to the invention, in that at least one frame region is bent inwardly as a result of forces exerted on the frame by the membrane material and that tightening units are provided on the inwardly bent frame region to pull or press said frame region outwardly with respect to an abutment, towards the unbent state.
The method for covering surfaces of the type described above is further developed, according to the invention, in that the frames of the membrane elements are pre-tensioned by the membrane material, at least one frame region bending inwardly as a result of the forces exerted by the stretched covering material, that the pre-tensioned membrane elements comprising bent frame regions are fixed to the surface to be covered and that for closing the revetment, at least one or more of the membrane elements having inwardly bent frame regions are tightened or pressed together with frames of adjacent membrane elements.
One main concept of the invention relates to the fact that it is important to keep the visible width of the profiles as thin as possible. This provides the frame system with a decisive advantage, particularly when used in lighting systems.
The inventors then found that the bending occurring in thin frames or at least in some frame regions thereof can be eliminated in a simple manner by pushing or pulling the inwardly bent frame regions outwardly toward an adjacent abutment.
An important basic concept of the invention is thus to keep the frames sufficiently thin so as to allow at least parts of the frame to be bent inwardly due to forces exerted on the frame by the membrane material.
Finally, a central concept of the invention consists in the provision of tightening units in the region of the inwardly bent frame parts for the purpose of pulling or pushing these frame parts outwardly with respect to an abutment, towards the unbent state.
A first important advantage of the invention is that considerably thinner frames than in the prior art are made possible, providing much more freedom, for example in the field of light design.
A further important advantage and central concept of the invention is that the assembly, more particularly the opening and/or closing, of the revetment can be carried out from the front and especially from a face side thereof. This considerably facilitates mounting of the revetment of the invention.
The frame elements provided by the invention are suitable for covering plane surfaces or surfaces curved in one direction, preferably in the architectural sector, for example, for covering ceilings, walls, or panels for interior and exterior use. The frames described herein can be covered with films, fabrics, particularly coated fabrics, light scattering films or non-woven fabrics of all types. The membrane elements can thus be used for decorative purposes or for lighting and/or illuminating purposes in addition to their covering function. Furthermore, the revetment of the invention and the membrane elements of the invention can have an acoustic function; that is to say, they can serve for damping or reducing noise and sounds. Frequently, a combination of the aforementioned functions is desired.
The novelty of the invention thus consists in the manner in which the membranes are tightened, the thinness of the frame elements which is of advantage particularly in the case of backlit surfaces, and finally the ease of mounting and of partially or completely demounting membrane elements once installed.
In a particularly preferred variant, the frame of the membrane element is covered on both sides, in which case the membrane material on the first side can be a light scattering material and the membrane material on the second side can be a translucent material. The light scattering material ensures that the optical effect is not adversely affected by dirt, for example, dead insects, and that the contour of the lamps does not show.
In preferred embodiments of the revetment of the invention, light sources are present for backlighting the membrane elements. Numerous new designs are possible for this purpose, due to the considerably thinner frames that can be realized by virtue of the invention.
In principle, the membrane material can be attached to the frame in any desired way, for example, by implementing a plurality of separate connection points, e.g. clamps. An easily obtained and crease-free connection of the membrane material to the frame is realized by attaching the membrane material to the frame using a Keder.
Basically, the frame can be made of known materials suitable for this purpose in their mechanical properties, such as plastics materials. The frame is very advantageously made of aluminum profiles, particularly profiles having a semi-elliptical cross-section.
Basically, the abutment can be formed by any mechanically suitable object. Inwardly bent frame regions of an adjacent membrane element serve particularly well as abutments. These inwardly bent frame regions are then pulled or pressed together in the manner proposed by the invention so that the forces occurring in the frames are counter-balanced. The number of tightening units provided on the frame regions is advantageously governed by the length of the frame regions to be pulled or pressed together and additionally by the elasticity of the membrane material.
In an alternative variant, edge profiles that may contain, in particular, installatory components such as electrical supply lines or data lines, can also serve as the abutment.
In a particularly preferred variant of the membrane element of the invention, the tightening units comprise bolted joints for pulling the bent frame regions toward the abutment. Tightening units of such type are easy and economical to produce and perform their function reliably. In order to keep the production costs for the frame profiles within limits, slot nuts for the bolted joints can be secured in the frame and in addition threaded bolts may be present for screwing the slot nuts together, particularly in opposing frame regions. These slot nuts are basically threaded nuts.
In order to pull opposing frame regions together, in a simple exemplary embodiment, the threaded bolt can have a right-hand thread over one end region thereof and a left-hand thread over the other, the slot nuts being provided with corresponding threads.
Screwing of the threaded bolts into the slot nuts is easily accomplished when the slot nuts are secured in the frame with a certain degree of play.
In a further preferred alternative characterized by particularly reliable operability, a drive wheel, in particular with a toothed wheel, is provided in the frame for turning the threaded bolt.
A functionality particularly designed for closing the tightening units is achieved when the threaded bolt has a tapered region for passage through the slot nut, a rear stop for securing it from displacement against the drive wheel and a front stop for securing it from displacement against the slot nut.
A recess is advantageously formed in the frame in the region of the tightening units to allow for access to the tightening units with the aid of a tool. This can be achieved in aluminum profiles in an uncomplicated manner known per se.
Particularly well-controlled and reliable work is possible when stop means, particularly screws, are provided in the frame in the region of the recess for defined positioning of the tool.
Alternatively, the tightening units may comprise clamp-connections. In a simple variant, a clamp-connection is achieved by a separate clamping member that can be fitted on the frame and, in particular, is displaceable.
In accordance with the method of the invention, the corner regions of the inwardly bent frame regions of adjacent membrane elements are pushed together by means of at least one clamping piece that can have, in particular, a U-shaped or H-shaped profile by fitting the clamping piece on the corner regions of both frames and then pushing the clamping piece away from the corner region, as a result of which the inwardly bent frame regions of the adjacent membrane elements are pushed together. If appropriate, several such clamping pieces can be provided and fitted on the two frame regions to be joined.
For the purpose of cleaning or maintenance, the membrane elements can be removed entirely or merely swiveled out by loosening the tightening units.
Additional characteristics and features of the membrane element of the invention, the method of the invention and the revetment of the invention are described below with reference to the accompanying diagrammatic figures, in which:
The basic concept of the invention will now be described with reference to the exemplary embodiments shown diagrammatically in
The central concept of the invention is to provide the inwardly bent frame regions 56 with tightening units 60, with the aid of which the inwardly bent frame regions 56 of adjacent membrane elements 10 are pulled together or pressed on each other. This is shown diagrammatically in
The frame profiles of the individual membrane elements are thus screwed together at one or more points so that the tensile forces arising from the cover are absorbed over a short span width. The profiles can thus be designed as thin units, this being an important advantage gained by the present invention. The bolted joint is designed in such a way that it can be activated in spite of the inaccessibility of the frame interior when the frame has been covered on both sides. This activation, for example, can be carried out with the aid of a special tool described in detail below, in a narrow seam between adjacent frames by way of a toothed wheel disposed there. Additional springs or other mechanisms for stretching the membrane are not required since the membrane material is itself elastic and acts as a spring. Stretching of the membrane, as necessary to attain a smooth appearance under realistically occurring external loads and temperature differences, and the necessary dimensional stability are imparted to the assembly when the individual frames are covered. The frame edge, still unsupported at this stage, is deformed as a result of such stretching and bends inwardly. The inwardly curved frame edges, for example of two frames lying opposite to one another, are bolted together during assembly and so the desired linearly stretched shape is achieved. This increases the tension in the membranes to a planned extent. By virtue of the fact that the membrane forces are transferred from one frame to the other by way of a number of distributed bolted joints, these forces are counter-balanced and thus make it possible to maintain the desired thinness of the frame profile.
An alternative variant for a revetment 100 is shown in
The general architecture of the membrane elements 10 will now be described with reference to
The membrane elements 10 consist of a stabilizing frame 12 and one or two membrane materials stretched over said frame.
The frame 12 comprises thin semi-elliptical frame profiles 20 preferably made of extruded aluminum.
The frame profile shown in
The corners of the frame profiles 20 are miter-cut and connected to each other with the aid of angular members in the frame corners to be accommodated in the cavities 26 of the profile. A slot 48 is provided in each of the corner regions of the upper and lower sides of the profiles to allow for folding of overlapping membrane material 14 at the corners after the covering. This is shown diagrammatically in
The fixation of the membrane materials on the profiles 20 is shown in
The membrane materials used can be textile fabrics, films, and non-woven fabrics of all types depending on the application. The term “face membrane” refers to the membrane that is oriented toward the viewer, for example, inside a room and forms the visible boundary of the room. As shown in
In order to produce the membrane elements, the frame profiles 20 are first miter-cut according to the desired frame sizes and connected to form a frame 12 with the aid of angle profiles. The face membrane 18 and optionally the sealing membrane 16 are then stretched over the finished frame 12 to form smooth surfaces. The face membrane 18 and the sealing membrane 16 are connected to the frame profile 20, as shown in
The initial tension in the membranes 16, 18 as builds up automatically when the membrane materials are stretched over the frames, produces an inward deformation of the thin frame profiles 20, as shown diagrammatically in
According to the invention, means are provided for re-tightening the frames deformed as a result of the membrane pre-tension so as to return them to the originally non-deformed state with the aid of special tightening mechanisms. For this purpose, the adjacent membrane elements 10 or, depending on the arrangement used, a suitable edge profile 62 can serve as the abutment in preferred variants. The membrane pre-tensioning forces are thus counter-balanced and neutralized. After being re-tightened, the frame is restored to its original shape prior to being covered with the membrane material. This is apparent from
In the second embodiment shown diagrammatically in
The tightening mechanism and the tightening method will now be explained with reference to
The tightening units 60, with the aid of which the pre-tensioning forces of the membrane material 14 are counter-balanced, substantially comprise a threaded bolt or tightening bolt 80, a drive wheel 70 and a slot nut to be inserted into the edge profiles 20. A tightening bolt 80, a drive wheel 70, and two slot nuts 50 having female threads form a tightening unit 60. The number of tightening units per unit length or per frame side is governed by the tension forces and the flexural rigidity of the frame profiles 20.
The slot nuts 50 have a thread, into which the tightening bolts 80 can be screwed. The slot nuts 50 are inserted into the cavities 28 of the frame profile 20, pushed into the correct position and positively secured in position therein on the left and right sides, for example by means of simple metal pins. The slot nuts are preferably mounted with a certain degree of play, which facilitates screwing thereof into the tightening bolt 80. The slot nuts are preferably made of galvanized steel.
The membrane elements 10 are pulled together with the aid of the tightening bolts 80, by virtue of which the pre-tensioning forces of the membrane elements 10 are counter-balanced and the inwardly bent frame regions 56 of the membrane element 10 are again aligned parallel to each other. A tightening bolt 80, which is produced in a manner known per se, is shown diagrammatically in
The structure of a drive wheel 70 and its cooperation with the tightening bolt 80 and the edge profile 20 will now be described with reference to
The position of the drive wheel 70 relative to the frame profile 20 is shown in
When carrying out the tightening procedure, the drive wheel 70 is positioned in front of the slot nut 50 on the frame profile 20, as shown in
A first method of tightening the frame profiles together will now be described with reference to
Alternatively, the tightening bolt 80 can be unscrewed from the right-hand profile 20 with the help of the turning tool, already at the commencement of the tightening procedure, until stopped at the rear, that is to say, until the cap nut 89 comes into contact with the slot nut 50. This is shown in
This will now be explained with reference to
An alternative example of a tightening unit is indicated diagrammatically in
Restoration, cleaning, and accessibility of the revetment of the invention and of the membrane elements of the invention will now be explained with reference to
In a second variant shown diagrammatically in
For example, in the variant shown in
The features mentioned herein also permit easy and rapid accessibility to parts of the building and installed components such as lighting systems and other installations disposed behind the membrane elements.
The present invention provides a novel membrane element and a novel method for covering surfaces, which both allow for the supporting structures to be designed with a much thinner configuration and thus for considerable advantages to be achieved in terms of material usage and possible configurations.
Number | Date | Country | Kind |
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10 2007 001 376.2 | Jan 2007 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP08/00046 | 1/7/2008 | WO | 00 | 7/8/2009 |