This application claims the priority benefit of Taiwan application serial no. 112137918, filed on Oct. 3, 2023. The entirety of the above-mentioned patent application is hereby incorporated by reference herein and made a part of this specification.
The present invention relates to a memory structure, and in particular to a memory structure based on a silicon-oxide-nitride-oxide-silicon (SONOS) stacked configuration.
The existing memories including a SONOS stacked configuration may be classified into analog memories and digital memories. In the manufacturing process of a memory, based on the structural differences between the analog memory and the digital memory, it is difficult to integrate the process of the analog memory and the process of the digital memory, and to integrate the analog memory and the digital memory on the same substrate or wafer. In particular, for memories based on a SONOS stacked configuration including a high dielectric constant (high-k) layer and a replacement metal gate (RMG), it is difficult to integrate the analog memory and the digital memory.
The present invention provides a memory structure and a manufacturing method thereof, wherein the analog memory based on the SONOS stacked configuration and the digital memory based on the SONOS stacked configuration are integrated on the same substrate.
The memory structure of the present invention includes a substrate, first isolation structures, second isolation structures, a charge storage layer, a first gate, a second gate and doped regions. The substrate has a first region and a second region. The first isolation structures are disposed in the substrate in the first region to define first active areas, wherein a top surface of the first isolation structure is higher than a top surface of the substrate. The second isolation structures are disposed in the substrate in the second region to define second active areas, wherein a top surface of the second isolation structure is lower than the top surface of the substrate. The charge storage layer is disposed on the substrate in the first active area and the second active area. The first gate is disposed on the charge storage layer in the first active area. The second gate is disposed on the charge storage layer in the second active area. The doped regions are disposed in the substrate at two sides of the first gate and at two sides of the second gate.
In an embodiment of the memory structure of the present invention, a material of the first gate and the second gate comprises polysilicon.
In an embodiment of the memory structure of the present invention, a material of the first gate and the second gate comprises metal, and the memory structure further comprises a high-k layer disposed between the first gate and the charge storage layer and between the second gate and the charge storage layer.
In an embodiment of the memory structure of the present invention, the first region is an analog memory device region, and the second region is a digital memory device region.
In an embodiment of the memory structure of the present invention, the memory structure further includes first spacers and second spacers, wherein the first spacers are disposed on sidewalls of the first gate, and the second spacers are disposed on sidewalls of the second gate.
In an embodiment of the memory structure of the present invention, the charge storage layer is further located between the first spacers and the substrate and between the second spacers and the substrate.
The manufacturing method of the memory structure of the present invention includes the following steps. A substrate having a first region and a second region is provided. First isolation structures are formed in the substrate in the first region to define first active areas, wherein a top surface of the first isolation structure is higher than a top surface of the substrate. Second isolation structures are formed in the substrate in the second region to define second active areas, wherein a top surface of the second isolation structure is lower than the top surface of the substrate. A charge storage layer is formed on the substrate in the first active area and the second active area. A first gate is formed on the charge storage layer in the first active area. A second gate is formed on the charge storage layer in the second active area. Doped regions are formed in the substrate at two sides of the first gate and at two sides of the second gate.
In one embodiment of the manufacturing method of the memory structure of the present invention, a forming method of the first isolation structures and the second isolation structures includes the following steps. A plurality of initial isolation structures are formed in the substrate, wherein a top surface of each of the plurality of initial isolation structures is higher than the top surface of the substrate. A thermal treatment is performed on the plurality of initial isolation structures. An implantation process is performed on the initial isolation structures in the second region. A wet etching process is performed on the initial isolation structures in the first region and the second region.
In one embodiment of the manufacturing method of the memory structure of the present invention, a temperature of the thermal treatment is between 850° C. and 1050° C.
In one embodiment of the manufacturing method of the memory structure of the present invention, a time of the thermal treatment is between 30 seconds and 60 seconds.
In one embodiment of the manufacturing method of the memory structure of the present invention, a dopant used in the implantation process comprises neutral atoms.
In one embodiment of the manufacturing method of the memory structure of the present invention, the neutral atoms include C, Ge, Ar or a combination thereof.
In one embodiment of the manufacturing method of the memory structure of the present invention, a forming method of the first gate, the second gate and the charge storage layer includes the following steps. A charge storage material layer and a gate material layer are formed sequentially on the substrate, the first isolation structures and the second isolation structures. A patterning process is performed to remove a part of the gate material layer to form the first gate and the second gate. The charge storage material layer at two sides of the first gate and at two sides of the second gate to form the charge storage layer are removed.
In one embodiment of the manufacturing method of the memory structure of the present invention, the manufacturing method further includes performing a planarization process on the gate material layer after forming the gate material layer and before performing the patterning process.
In one embodiment of the manufacturing method of the memory structure of the present invention, the manufacturing method further includes performing an etching-back process on the gate material layer after performing the planning process and before performing the patterning process.
In one embodiment of the manufacturing method of the memory structure of the present invention, the manufacturing method further includes forming first spacers on sidewalls of the first gate and second spacers on sidewalls of the second gate after forming the first gate and the second gate.
In one embodiment of the manufacturing method of the memory structure of the present invention, a forming method of the first spacers and the second spacers includes the following steps. A spacer material layer is formed on the substrate, wherein the spacer material layer covers a top surface of the first gate and a top surface of the second gate. A part of the spacer material layer is removed to form the first spacers and the second spacers.
In one embodiment of the manufacturing method of the memory structure of the present invention, a method for removing the part of the spacer material layer includes the following steps. A chemical mechanical polishing (CMP) process is performed on the spacer material layer to remove a part of the spacer material layer. An anisotropic etching process is performed on a remaining portion of the spacer material layer until the top surface of the first gate and the top surface of the second gate are exposed.
In one embodiment of the manufacturing method of the memory structure of the present invention, a material of the first gate and the second gate includes polysilicon.
In one embodiment of the manufacturing method of the memory structure of the present invention, the manufacturing method further includes the following steps. A high-k layer is formed between the first gate and the charge storage layer and between the second gate and the charge storage layer. The polysilicon is removed. A metal material is formed on the high-k layer.
Based on the above, in the memory structure of the present invention, the analog memory based on the SONOS stacked configuration and the digital memory based on the SONOS stacked configuration are integrated on the same substrate.
In addition, in the manufacturing method of the memory structure of the present invention, the components of the analog memory and the components of the digital memory may be formed simultaneously, and the isolation structures with different thicknesses may be formed. Therefore, the process of the analog memory and the process of the digital memory may be integrated together.
The embodiments are listed below and described in detail with the accompanying drawings, but the provided embodiments are not intended to limit the scope of the present invention. In addition, the drawings are for illustration purposes only and are not drawn to original scale. In order to facilitate understanding, the same devices will be described with the same symbols in the following descriptions.
In the text, the terms mentioned in the text, such as “comprising”, “including”, “containing” and “having” are all open-ended terms, i.e., meaning “including but not limited to”.
When using terms such as “first” and “second” to describe elements, it is only used to distinguish the elements from each other, and does not limit the order or importance of the devices. Therefore, in some cases, the first element may also be called the second element, the second element may also be called the first element, and this is not beyond the scope of the present invention.
In addition, the directional terms, such as “on”, “above”, “under” and “below” mentioned in the text are only used to refer to the direction of the drawings, and are not used to limit the present invention.
Also, herein, a range expressed by “one value to another value” is a general representation to avoid enumerating all values in the range in the specification. Thus, the recitation of a particular numerical range encompasses any numerical value within that numerical range, as well as smaller numerical ranges bounded by any numerical value within that numerical range.
The inventor found that in the structure of the analog memory, the top surface of the isolation structure used to define the active area (AA) is preferably higher than the top surface of the substrate to reduce the charge loss path at the corners of the active area. In addition, in the structure of the digital memory, the top surface of the isolation structure used to define the active area is preferably lower than the top surface of the substrate to obtain a larger effective diffusion width and better initialization threshold voltage (Vt) distribution. Therefore, the inventor proposes a technical solution that the analog memory and the digital memory are integrated on the same substrate or wafer and the processes of the analog memory and the digital memory are integrated.
Referring to
Then, a plurality of initial isolation structures 104 are formed in the substrate 100. In the present embodiment, the initial isolation structure 104 is, for example, a shallow trench isolation (STI) structure. The forming method of the initial isolation structure 104 is well known to those skilled in the art and will not be described further here. In the present embodiment, the initial isolation structures 104 in the first region 100a define a plurality of first active areas AA1 arranged parallel to each other, and the initial isolation structures 104 in the second region 100b define a plurality of second active areas AA2 arranged parallel to each other. In addition, the top surface of the initial isolation structure 104 is higher than the top surface of the substrate 100 in the first active area AA1, and is higher than the top surface of the substrate 100 in the second active area AA2.
Then, a thermal treatment 106 is performed on the initial isolation structures 104. In the present embodiment, the temperature of the thermal treatment 106 is between 850° C. and 1050° C., and the time of the thermal treatment 106 is between 30 seconds and 60 seconds. After the thermal treatment 106, the initial isolation structures 104 may become denser, so the initial isolation structures 104 may have a lower etching rate in the subsequent etching process. In addition, after the thermal treatment 106, the pad oxide layer 102 may also become denser and may have a lower etching rate in the subsequent etching process.
Referring to
In the present embodiment, the dopant is implanted into a portion of the initial isolation structure 104 located on the top surface of the substrate 100, but the present invention is not limited thereto. In other embodiments, the dopant may be further implanted in the portion of the initial isolation structure 104 located under the top surface of the substrate 100. In addition, during implanting the dopant into the initial isolation structures 104, the dopant may also be implanted into the pad oxide layer 102 in the second region 100b. After the dopant is implanted into the initial isolation structures 104 and the pad oxide layer 102, the initial isolation structures 104 and the pad oxide layer 102 are destroyed, so that a higher etching rate may be achieved in the subsequent etching process.
Referring to
In the present embodiment, since the initial isolation structures 104 in the first region 100a may have a lower etching rate in the etching process and the initial isolation structures 104 in the second region 100b may have a higher etching rate in the etching process, after the wet etching process 110, first isolation structures 112 with a larger thickness may be formed in the first region 100a, and second isolation structures 114 with a smaller thickness may be formed in the second region 100b. Since the pad oxide layer 102 has a smaller thickness than the initial isolation structures 104, the pad oxide layer 102 may be completely removed after the wet etching process 110.
In addition, in the present embodiment, since the first region 100a is the analog memory device region and the second region 100b is the digital memory device region, by controlling the time of the wet etching process 110 and the depth of the dopant implanted into the initial isolation structures 104, the top surface of the first isolation structure 112 may be controlled to be higher than the top surface of the substrate 100, and the top surface of the second isolation structure 114 may be controlled to be lower than the top surface of the substrate 100.
Referring to
In addition, in the present embodiment, the high-k material layer 118 refers to a dielectric layer with a dielectric constant greater than 4 in the present technical field. The material of the high-k material layer 118 may be aluminum oxide (Al2O3), tantalum oxide (Ta2O3), titanium oxide (TiO2), yttrium oxide (Y2O3), zirconium oxide (ZrO2), hafnium oxide (HfO2), lanthanum oxide (La2O3), etc., but the present invention is not limited thereto.
In addition, in the present embodiment, the material of the gate material layer 120 may be polysilicon. The thickness of the gate material layer 120 is, for example, between 800 Å and 1200 Å. In the present embodiment, since the top surface of the first isolation structure 112 is higher than the top surface of the substrate 100 and the top surface of the second isolation structure 114 is lower than the top surface of the substrate 100, the formed gate material layer 120 have an uneven surface since the formed gate material layer 120 covers the first isolation structures 112 and the second isolation structures 114.
Referring to
Afterwards, a patterning process is performed on the gate material layer 120 and the high-k material layer 118 to remove a part of the gate material layer 120 and a part of the high-k material layer 118. In this way, a high-k layer 118a and first gates 122 are formed on the charge storage material layer 116 in the first region 100a, and the high-k layer 118a and second gates 124 are formed on the charge storage material layer 116 in the second region 100b.
As shown in
Referring to
The forming method of the first spacers 126a and the second spacers 126b may include the following steps. First, a spacer material layer (not shown) is formed on the substrate 100. The spacer material layer covers the top surface of the first gate 122 and the top surface of the second gate 124. Next, a CMP process is performed on the spacer material layer to remove a part of the spacer material layer to reduce the thickness of the spacer material layer. After that, an anisotropic etching process is performed on the remaining spacer material layer until the top surface of the first gate 122 and the top surface of the second gate 124 are exposed.
In the present embodiment, since both the first gates 122 and the second gates 124 have planar top surfaces, after the anisotropic etching process is performed on the remaining spacer material layer, there is no spacer material layer remaining on the top surfaces of the first gates 122 and the second gates 124. In this way, the impact of a residual spacer material layer on subsequent processes may be avoided.
Then, the charge storage material layer 116 located at two sides of the first gates 122 and at two sides of the second gate 124 is removed to form a charge storage layer 116a below the first gates 122 and the second gates 124. In the present embodiment, the charge storage material layer 116 is removed by using the first gates 122, the first spacers 126a, the second gates 124 and the second spacers 126b as a mask. Therefore, in addition to being located between the high-k layer 118a and the substrate 100, the charge storage layer 116a is also located between the first spacers 126a and the substrate 100 and between the second spacers 126b and the substrate 100.
Afterwards, using the first gates 122, the first spacers 126a, the second gates 124 and the second spacers 126b as a mask, an ion implantation process is performed to form doped regions 128a in the substrate 100 in the first region 100a and doped regions 128b in the substrate 100 in the second region 100b.
Referring to
In memory structure 10, the substrate 100, the charge storage layer 116a, the high-k layer 118a, the first gates 122 and the doped regions 128a in first region 100a may be constituted the analog memory, and the substrate 100, the charge storage layer 116a, the high-k layer 118a, the second gates 124 and the doped regions 128b in second region 100b may be constituted the digital memory. In other words, the analog memory in the first region 100a may include the high-k layer 118a and a configuration composed of the substrate 100, the charge storage layer 116a and the first gate 122 based on the SONOS stacked configuration, and the digital memory in the second region 100b includes the high-k layer 118a and a configuration composed of the substrate 100, the charge storage layer 116a and the second gate 124 based on the SONOS stacked configuration. That is, in the present embodiment, the analog memory and the digital memory may be integrated on substrate 100 to constitute the memory structure 10.
In addition, during the manufacturing process of the memory structure 10, the components of the analog memory and the components of the digital memory may be formed simultaneously, and the isolation structures with different thicknesses may be formed. That is, in the present embodiment, the process of the analog memory, the process of the digital memory and the replacement metal gate process may be integrated together.
Referring to
Specifically, in the steps of
It will be apparent to those skilled in the art that various modifications and variations may be made to the disclosed embodiments without departing from the scope or spirit of the disclosure. In view of the foregoing, it is intended that the disclosure covers modifications and variations provided that they fall within the scope of the following claims and their equivalents.
Number | Date | Country | Kind |
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112137918 | Oct 2023 | TW | national |