This application claims priority to Japanese Patent Application No. 2004-189336. The entire disclosure of Japanese Patent Application No. 2004-189336 is hereby incorporated herein by reference.
1. Field of the Invention
This invention generally relates to merchandise housing containers. More specifically, the present invention relates to box-shaped merchandise housing containers for accommodating merchandise.
2. Background Information
In recent years, merchandise of many kinds is accommodated in box-shaped merchandise housing containers when displayed in stores. Conventional merchandise housing containers are box-shaped and are formed of a transparent sheet made of urethane resin or the like, for example. A merchandise housing container of this kind has a lid, provided separately from the container, that is placed on an upper face or a bottom face of the box so that the lid is able to be opened and closed to accommodate merchandise in the interior of the box. The transparent synthetic resin sheet of the merchandise housing container allows the accommodated merchandise to be visible from the exterior. Thus, consumers can view the merchandise without opening containers displayed in stores. By presenting the merchandise to consumers in this way, the display has a greater effect.
The accommodated merchandise in such a merchandise housing container is prone to being repositioned or damaged from an outside impact caused during shipment or storage. In view of this problem, it is conceivable to pack a cushioning material made of foamed polystyrene or paper around the merchandise in order to alleviate the outside impact. Packing such a cushioning material, however, may cause reduced visibility of the merchandise from the exterior even though the merchandise housing container is formed of a transparent synthetic resin sheet.
To resolve this problem, a known merchandise housing container has a configuration in which elastic transparent sheets are bonded to openings in the box and the lid so as to clasp and elastically support the merchandise between two transparent sheets. (See, for example, Japanese Publication No. H10-45171.) In this merchandise housing container, two transparent sheets clasp and elastically support the merchandise. Thus any impact from the outside is alleviated to protect the merchandise. At the same time, visibility of merchandise is ensured by the transparent sheets. However, the merchandise housing container requires four transparent sheets. That is, the merchandise housing container requires two transparent sheets for clasping the merchandise therebetween, one sheet for the box and one for the lid, which is separate from the box. Even if the box and the lid are formed integrally of a single transparent sheet, at least three transparent sheets are required. This necessitates extra manufacturing steps for processing transparent sheets and consequently, increases manufacturing cost.
One of the two transparent sheets used for clamping the merchandise is placed inside the opening of the lid and the other is placed inside the opening of the box. Accordingly, the merchandise is clasped between the two transparent sheets only when the lid is fixed on the box. When the lid is not firmly fixed to the box, the two transparent sheets are hindered from supporting the merchandise. Therefore, reliable protection of the merchandise is impeded.
In view of the above, it will be apparent to those skilled in the art from this disclosure that there exists a need for an improved merchandise housing container that visibly accommodates merchandise and keeps the manufacturing cost low while reliably protecting the merchandise.
This invention addresses this need in the art as well as other needs, which will become apparent to those skilled in the art from this disclosure.
One object of the present invention is to provide a merchandise housing container that reliably protects and visibly accommodates the merchandise. Another object of the present invention is to provide a merchandise housing container that is easier to manufacture and thereby lower manufacture costs.
A merchandise housing container according to a first aspect of the present invention is a merchandise housing container including a base portion, a sidewall and a securing device. The sidewall surrounds the base portion and defines a first housing space for interiorly accommodating merchandise. The securing device is formed by folding a portion of the sidewall inwardly from an upward edge of the sidewall to elastically contact a side of the merchandise that is accommodated in the first housing space for restricting movement of the merchandise. The base portion, the sidewall and the securing device are formed integrally by folding a single sheet of transparent plastic.
Because the base portion, the sidewall portions, and the securing device are formed of a transparent plastic sheet, the merchandise inside is visible from the exterior. In addition, the merchandise housing container has a securing device formed by inwardly folding at least a portion of the upward edge of the sidewall to elastically contact a side of the merchandise. Restricting movement of the merchandise with the securing device restricts movement of the merchandise irrespective of the position of the lid. The securing device is more reliable than the conventional devices in which movement of merchandise is restricted by a transparent sheet in the box and another transparent sheet in the lid. Moreover, the base portion, the sidewall portion, and the securing device are integrally formed of a single folded transparent sheet, thereby making it unnecessary to use three or more transparent sheets. Thus, the number of manufacturing steps for processing transparent sheets is reduced. Consequently, with such a securing device, the merchandise inside the merchandise housing container is reliably protected while the manufacturing cost is kept low.
A merchandise housing container according to a second aspect of the present invention is the merchandise housing container according to the first aspect, further including a seat part having an obverse face on which the merchandise is carried, and forming between itself and the base portion a second housing space, for accommodating an accessory to the merchandise. In this case, even when, for example, the merchandise is much smaller than the merchandise housing container, the securing device is easily brought into contact with a side of the merchandise. By carrying the merchandise on the obverse face of the seat part, restriction of movement of the merchandise is facilitated. Moreover, by forming the seat part from an opaque material, it is possible to hide accessories to the merchandise that are contained in the second housing space.
A merchandise housing container according to a third aspect of the present invention is the merchandise housing container according to the second aspect of the present invention, further including a cut-out for clasping the merchandise formed by cutting out a portion of the obverse face of the seat part. In this case, movement of the merchandise is restricted more reliably.
A merchandise housing container according to a fourth aspect of the present invention is the merchandise housing container according to the second or third aspect of the present invention, wherein the seat part is formed integrally by folding a single sheet of paper. In this case, manufacturing cost can be kept low by forming the seat part by folding a single sheet of paper.
A merchandise housing container according to a fifth aspect of the present invention is the merchandise housing container according to any of the first through fourth aspects of the present invention, further including an openable and closable lid portion provided on an edge of the sidewall where the securing device is not formed for closing over the first housing space. In this case, the interiorly accommodated merchandise can be protected by closing the first housing space with the lid portion.
A merchandise housing container according to a sixth aspect of the present invention is the merchandise housing container according to fifth aspect of the present invention wherein the lid portion is formed unitarily with the base portion, the sidewall and the securing device by folding a single sheet made of transparent plastic. In this case, since the lid portion, the base portion, the sidewall and the securing device are formed integrally by folding a single transparent sheet, the number of manufacturing steps can be reduced, thereby keeping the manufacturing cost low.
A merchandise housing container according to a seventh aspect of the present invention is the merchandise housing container according to any of the first through sixth aspects of the present invention, further including a cover part having an opening through which the merchandise is exteriorly exposable and is fitted over the outside of the base portion and the sidewall. In this case, the merchandise inside is visible through the opening while the base portion and the sidewall are protected by the cover part.
A merchandise housing container according to an eighth aspect of the present invention is the merchandise housing container according to the seventh aspect of the present invention, wherein the cover part is formed integrally by folding a single sheet of paper. In this case, by forming the cover part by folding a sheet of paper, which is generally inexpensive, manufacturing cost is kept low.
A merchandise housing container according to a ninth aspect of the present invention is the merchandise housing container according to any of the first through eighth aspects of the present invention, wherein the base portion is formed so as to be substantially rectangular. The sidewall portion is folded from the base portion at substantially right angles and formed in four portions so that each is substantially rectangular. The securing device is formed in two portions so as to fold inwardly from the upward edge of the sidewall in two opposing locations among the four portions of the sidewall. In this case, movement of the merchandise can be easily restricted by clasping the merchandise with two opposing portions formed by folding inwardly from the upward edge of the sidewall in two opposing locations.
These and other objects, features, aspects and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment of the present invention.
Referring now to the attached drawings which form a part of this original disclosure:
A selected embodiment of the present invention will now be explained with reference to the drawings. It will be apparent to those skilled in the art from this disclosure that the following description of the embodiment of the present invention is provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
A merchandise housing container that adopts one embodiment of the present invention is, as illustrated in
Referring to
As illustrated in
The first base portion 10 is in a substantially rectangular shape. The first, second, third and fourth sidewall portions 11, 12, 13 and 14 are formed by folding four sides of the first base portion 10 at substantially right angles. The lid portion 15 is formed to be able to be opened and closed by folding the resin sheet inwardly from an upward edge of the third sidewall portion 13. The first securing portion 16 is formed by inwardly folding an upward edge of the second sidewall portion 12. Similarly, the second securing portion 17 is formed by inwardly folding an upward edge of the fourth sidewall portion 14. The inner box 1 is a rectangular parallelepiped in which merchandise X is accommodated. The first securing portion 16 and the second securing portion 17, as illustrated in
The first base portion 10 includes, as illustrated in
Referring to
The fourth sidewall 14 includes a first joining tab 14a. On one end of the fourth sidewall portion 14, a first joining tab 14a is also consecutively formed. The first joining tab 14a is able to be bonded to one end of the first sidewall portion 11 by a double-sided adhesive tape or the like.
The lid portion 15, as illustrated in
Referring to
Referring to
It will be apparent to one of skill in the art from this disclosure that it is also possible to provide only one securing portion or a plurality of securing portions rather than the first securing portion 16 and the second securing portion 17. In addition, the shapes of the first securing portion 16 and the second securing portion 17 and the number of times they are folded can be selected as appropriate.
The seat part 2 is on the first base portion 10 of the inner box 1, as illustrated in
It will be apparent to one of skill in the art from this disclosure that the seat part 2 and the cover part 3 are not limited to a single opaque sheet of paper such as cardboard paper. For example, an opaque synthetic resin can be used.
The name of the merchandise X, instructions, and the like are printed on at least one of the obverse faces of the seat part 2. Since the inner box 1 is formed of a transparent, folded sheet, the print on the at least one obverse face of the seat part 2, which is placed inside the inner box 1, is visible from the outside.
As illustrated in
The first retaining portion 22 is folded so as to be at an incline with respect to the third base portion 21. The first retaining portion 22 is folded over the second base portion 20, as shown in
The second retaining portion 23 is arranged such that its upward end opposes the downward end of the first retaining portion 22 when folded. The second retaining portion 23 is folded a plurality of times so as to be inclined with respect to the third base portion 21. The second retaining portion 23 is folded over the second base portion 20. The second retaining portion 23 is spaced apart from the fifth sidewall portion 24 and thus, has a width less than that of the first retaining portion 22. Accordingly, as seen in
The second retaining portion 23 is also provided with a second cut-out 23a. The second cut-out 23a is formed by cutting out a substantially elliptical portion of the second retaining portion 23. The second cut-out 23a retains a portion of the merchandise X and thereby restricts movement of the merchandise X. When the merchandise X is a dual-bearing reel, another end of the rod mounting leg part 93 of the reel (see
Referring to
Referring to
Referring to
The general procedure for assembling the merchandise housing container is explained in detail hereinbelow.
With the lid portion 15, the first securing portion 16 and the second securing portion 17 all in an open position, the seat part 2 is placed into the inner box 1 such that the second base portion 20 comes into contact with the first base portion 10. Next, the merchandise X is placed onto the first retaining portion 22 and the second retaining portion 23 of the seat part 2. The first securing portion 16 and the second securing portion 17 are then folded so as to elastically contact the sides of the merchandise X. Next, the lid portion 15 of the inner box 1 is closed. The cover part 3 is fitted over the inner box 1 so that the first opening 31a and the second opening 32a are arranged in such an orientation that the merchandise X is visible.
As used herein to describe the present invention, the following directional terms “forward, rearward, upward, downward, vertical, horizontal, below and transverse” as well as any other similar directional terms refer to those directions of a merchandise housing container equipped with the present invention. Accordingly, these terms, as utilized to describe the present invention should be interpreted relative to a merchandise housing container equipped with the present invention.
Although the foregoing embodiment has described a merchandise housing container having the inner box 1, the seat part 2 and the cover part 3, the invention is not limited to these configurations and a configuration may be employed in which the seat part 2 and the cover part 3 are eliminated. Furthermore, the merchandise X is not limited to dual-bearing reels and the present invention can be suitably applied to contain any merchandise, including fishing reels such as spinning reels and single-bearing reels.
The shapes of the inner box 1, the seat part 2 and the cover part 3 in unfolded configurations are not limited to those described in the foregoing embodiment, but various other shapes in unfolded configurations may be employed as long as the inner box 1, the seat part 2 and the cover part 3 are formed integrally. In addition, the shapes of the inner box 1 and the cover part 3 are not limited to a substantially rectangular parallelepiped shape as described in the foregoing embodiment, but other shapes such as a substantially polygonal prism shape or a substantially columnar shape may also be employed.
In understanding the scope of the present invention, the term “comprising” and its derivatives, as used herein, are intended to be open ended terms that specify the presence of the stated features, elements, components, groups, integers, and/or steps, but do not exclude the presence of other unstated features, elements, components, groups, integers and/or steps. The foregoing also applies to words having similar meanings such as the terms, “including”, “having” and their derivatives. Also, the terms “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts. Finally, terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms of degree should be construed as including a deviation of at least ±5% of the modified term if this deviation would not negate the meaning of the word it modifies.
While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. Furthermore, the foregoing descriptions of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
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