Patent Application
20100019672
Embodiments are generally related to mesotube. Embodiments are also related to mesotube with header insulator.
Mesotube can be constructed of a sealed glass tube with a pair of electrodes and a reactive gas enclosed therein. The mesotube further includes a cathode, which is photo emissive (i.e. it emits electrons when illuminated) and an anode for collecting the electrons emitted by the cathode. A large voltage potential can be applied to and maintained between the cathode and the anode. Hence, in the presence of a flame, photons of a given energy level illuminate the cathode and cause electrons to be released and accelerated by the electric field, thereby ionizing the gas and inducing amplification until a much larger photocurrent measured in electrons is produced.
The cathode and the anode grids must be essentially parallel to each other and must be spaced by a precise distance to operate efficiently. Prior art approaches to accomplish precise placement and orientation of grids on the ends of header pins or electrodes utilize direct spot welding process on the header pins. The problem associated with such spot welding process is that the pins or electrodes can be held in place by insulators and such insulators do not survive the heat of the welding process. Production failure renders the use of such device much more expensive than necessary. Such approach, however, may cause premature breakdown at a lower voltage that occurs between the cathode and anode in the discharge assembly.
Based on the foregoing it is believed that a need therefore exists for an improved mesotube with header insulator in order to avoid premature breakdown at lower voltages as described in greater detail herein.
The following summary is provided to facilitate an understanding of some of the innovative features unique to the embodiments disclosed and is not intended to be a full description. A full appreciation of the various aspects of the embodiments can be gained by taking the entire specification, claims, drawings, and abstract as a whole.
It is, therefore, one aspect of the present invention to provide for an improved mesotube apparatus.
It is another aspect of the present invention to provide for an improved mesotube apparatus with header insulator in order to avoid premature breakdown at lower voltages.
The aforementioned aspects and other objectives and advantages can now be achieved as described herein. A mesotube apparatus is disclosed which can include a header insulator in order to avoid premature breakdown at lower voltage that occurs between a cathode and an anode in a discharge assembly. A chamber can be mounted on a header base and can be located away from plasma surrounded with dielectric so that breakdown occurs outside the normal voltage operating range. A number of feed-through pins associated with the header base can be electrically isolated from the header base by a dielectric insulator. The dielectric insulator can also be placed over the header base and topside of the chamber in order to passivate from stray electrons and plasma. The header base can be thin which allows welding of the anode and the cathode to the feed-through pins with a weld tool attached to the side of the feed-through pins. The chamber can be located on the header base by tightly fitting to the feed-through pins.
The header insulator prevents conductive paths from a pair of electrodes attached to the header base through the insulator. The dielectric insulator prevents striking of the electrons from discharge plasma to the header base. The dielectric insulator can be located far enough away from the plasma region so that the charge stored on the dielectric while it is in contact with the plasma does not have sufficient effect on subsequent discharges to reduce the breakdown potential. The diameter difference between the feed-through pins and the insulator outer diameter can be large enough in order to avoid breakdown related to cylindrical geometry.
The accompanying figures, in which like reference numerals refer to identical or functionally-similar elements throughout the separate views and which are incorporated in and form a part of the specification, further illustrate the embodiments and, together with the detailed description, serve to explain the embodiments disclosed herein.
The particular values and configurations discussed in these non-limiting examples can be varied and are cited merely to illustrate at least one embodiment and are not intended to limit the scope thereof.
The cathode plate 140 can be placed on the header base 150 utilizing a first set of feed-through pins 120a, 120b and 120c. An electrical connection to the cathode plate 140 can be made through the first set of feed-through pins 120a, 120b and 120c. The anode grid 145 can be placed on the header base 150 making contact with a second set of feed-through pins 160a, 160b and 160c. The cathode plate 140 emits electrons when exposed to a flame. The electrons are accelerated from a negatively charged cathode plate 140 to the anode grid 145 charged to the discharge starting voltage and ionizing the plasma 135 filled in the apparatus 100 by colliding with molecules of the gas, generating both negative electrons and positive ions. The electrons are attracted to the anode grid 145 and the ions to the cathode plate 140, generating secondary electrons.
A gas discharge avalanche current flows between the cathode plate 140 and the anode grid 145. The cathode plate 140 and the anode grid 145 can be placed apart and are approximately parallel with each other. The feed-through pins 120a-120c and 160a-160c can be configured from a material such as, for example, a nickel plated Kovar, which is a Westinghouse trade name for an alloy of iron, nickel and cobalt that possess the same thermal expansion as glass and can be often utilized for glass-to-metal or ceramic-to-metal seals. It can be appreciated that other types of materials may also be utilized as desired without departing from the scope of the invention.
The feed-through pins 120a-120c and 160a-160c can be electrically isolated from the header base 150 with a dielectric insulator 130 such as, for example, ceramic, around the respective pins. An insulator 130 can also be placed over the header base 150 and topside of the chamber 155 in the form of a glass window 170 in order to passivate from stray electrons and plasma 135. The header base 150 can be thin which allows welding of the cathode plate 140 and the anode grid 145 to the feed-through pins 120a-120c and 160a-160c with a weld tool attached to the side of the feed-through pins 120a-120c and 160a-160c.
The chamber 155 can be located on the header base 150 by tightly fitting to the feed-through pins 120a-120c and 160a-160c. The chamber 155 can be configured from a material such as, for example, alumina, fused silica, or other insulators (e.g., glass). It can be appreciated that other types of materials may also be utilized as desired without departing from the scope of the invention. Since the dielectric insulator 130 is placed on the header base 150, feed-through pins 120a-120c and 160a-160c and the chamber 155 provide electrical isolation, which avoids premature breakdown at a lower voltage that occurs between the cathode plate 140 and the anode grid 145 in the apparatus 100.
The feed-through pins 120a-120c and 160a-160c located on the header base 150 can be isolated by a dielectric insulator 130, as shown at block 230. The diameter difference between the pins 120a-120c and 160a-160c and the outer diameter of the insulator 130 can be large enough in order to avoid breakdown related to cylindrical geometry. The dielectric insulator 130 can be placed on the chamber floor 150 in order to passivate from stray electrons and plasma 135 and to provide no path for electrons being under the chamber 155, as depicted at block 240. In order to operate the apparatus 100 over the full desired voltage range, the dielectric insulator 130 can also be placed on the top of the chamber 155, between chamber walls and interior of the device or a UV window can be used that acts as an insulator, as shown at block 250.
It will be appreciated that variations of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications, Also that various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.
