Field of the Invention
The present invention generally relates to fastening tools, and more specifically relates to mechanisms that adapt the fastening tool for different uses such as connecting metal connectors to a workpiece.
Description of the Related Art
The construction industry has seen an increase in the use of metal connectors when joining two workpieces together. For example, joist hangers are commonly used in the construction of floors in buildings, as well as outdoor decks. Also, L-shaped metal connectors are used to connect and/or reinforce two workpieces that are joined perpendicularly, such as when connecting the framing of two walls. Conventional fastening tools, such as pneumatic nailers, have been difficult to use in metal connector applications because of the size of such tools. For example, a conventional pneumatic nailer used for framing applications is designed to drive nails that are 2-4 inches in length and have diameters of about 0.113-0.162 inches. However, fasteners that are used to attach metal connectors to workpieces are typically about 1.5-2.5 inches in length and have diameters of about 0.131-0.162 inches. While framing nailers may be used to drive longer metal connector fasteners, they are typically not configured to drive shorter metal connector fasteners that are 1.5 inches in length.
Moreover, the design of conventional pneumatic nailers makes it difficult to accurately locate a fastener into the hole of the metal connector due to design of the nose and the contact arm. A conventional contact arm is biased to extend past the nose of the fastening tool so that when the contact arm is pressed against the workpiece, the contact arm cooperates with the trigger to cause the fastening tool to actuate and drive the fastener into the workpiece. In many applications, such as framing and finishing, the fastener may be located in a range of locations, i.e. the precise location of the fastener may not be important. Conversely, when driving a fastener through a hole of a metal connector, the precision of the drive is important because of the risk of damaging the nailer or the metal connector. Although there have been attempts to use the tip of the fastener that is about to be driven as the hole locator, providing a robust and relatively inexpensive and easy to install mechanism for locating the hole in a metal connector has been challenging. Currently, fastening tools, such as framing nailers, require the user to remove the lower contact arm from the tool, before an adaptor is installed.
Therefore, it is an aspect of the present invention to provide a fastening tool that allows an adaptor to be readily attached to the nosepiece, without the re-configuration of the tool components, the adaptor providing a protruding tip that can be used to locate a hole in a metal connector.
A fastening tool adaptor guides the installation of connector nails into designated holes in a connector plate. In an embodiment of the present invention, a metal connector adaptor guides the installation of metal connector nails into designated holes in a metal connector plate. The metal connector adaptor is capable of being installed around the nosepiece of a fastening tool, such as a pneumatic, cordless, or gas powered framing nailer, without the removal of any components and capable of being installed without tools.
In an embodiment of the present invention, the adaptor has a pair of claw-like members, a body, and a protruding tip. The body surrounds a portion of a contact arm of the fastening tool, while the claw-like members retain the contact arm in the body. The protruding tip serves as a guide member to position the adaptor in the desired location for driving the fastener, such as a nail, from the fastening tool. Specifically, the protruding tip or guide member aligns the adaptor in the designated holes in the metal connector plate. The design of the present invention allows the user to install the metal connector adaptor over a portion of the contact arm of the fastening tool, thereby reducing the installation time of the adaptor.
Installation of the adaptor on the fastening tool is accomplished by closing the pair of claw-like members over the lower contact arm and nose of the fastening tool. The inner geometry of the adaptor body contacts the lower contact arm so that the lower contact arm can engage the safety of the tool. The pair of claw-like members encase the top of the lower contact arm to support the adaptor and prevent the adaptor from moving down (away from the tool housing) while the inner geometry of the adaptor prevents the adaptor from moving up (toward the tool housing). The inner geometry also constrains the adaptor from moving left or right, laterally, with respect to the nosepiece assembly.
More specifically, embodiments of the present invention include an adaptor having a body having a front portion, a rear portion, an upper portion and a lower portion and a drive channel extending in a direction from the upper portion to the lower portion. A pendulum member is pivotably connected within the body and biased toward a front portion of the drive channel. A pair of claws is pivotably connected to the body and can surrounding the drive channel so as to retain a contact arm therein. A guide member protrudes from the lower portion of the body and aligns the adaptor with designated holes in a metal connector. The pair of claws has an open position and a closed position and is biased in the closed position. A button member can be mounted fixedly and extend laterally from the body. The button member can be adapted to be manually depressed to reposition the pair of claws from the closed position to the open position.
In another embodiment of the present invention, a fastening tool includes a housing, a nosepiece assembly carried by the housing, the nosepiece assembly having a fastener drive track; an engine carried by the housing and configured to drive a fastener out of the drive track and into a workpiece during a drive stroke; a contact arm including an upper contact arm portion and a lower contact arm portion, the lower contact arm portion being movably mounted to the nosepiece assembly and operatively coupled to the upper contact arm portion; a trigger configured to move the lower contact arm portion; a magazine assembly constructed and arranged to feed successive leading fasteners from a supply of fasteners contained therein into the drive channel; and an adaptor being configured to receive the lower contact arm. The adaptor includes a body having a front portion, a rear portion, an upper portion and a lower portion. A drive channel is disposed through a center portion of the body and receives the lower contact arm. The adaptor also includes a pendulum member pivotably connected to the body, within the drive channel, and biased toward the lower contact arm; a pair of claws pivotably connected to the body and surrounding the lower contact arm in the drive channel; and a guide member for guiding a fastening member from the magazine assembly. The guide member protrudes from the lower portion of the body.
In a further embodiment, the present invention includes a method of attaching an adaptor to a contact arm of a fastening tool including providing a fastening tool having a lower contact arm portion and an upper contact arm portion; providing an adaptor having a drive channel through a center portion thereof and a pair of claws surrounding the drive channel; opening the pair of claws of the adaptor; inserting the lower contact arm portion into the drive channel; and closing the pair of claws of the adaptor around the lower contact arm.
Embodiments of the invention will now be described, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts.
With reference to
The tool 10 also includes a nosepiece assembly 16 that is connected to the housing 12. The nosepiece assembly 16 defines a fastener drive track 18 therein. A fastener driver is movably mounted in the housing and configured to enter the drive track and drive successive leading fasteners into the workpiece.
A magazine assembly 20 is constructed and arranged to feed successive leading fasteners from a supply of fasteners (not shown) contained therein along a feed track 22 and into the drive track 18. The supply of fasteners is urged toward the drive track 18 with a pusher 24 that is biased towards the drive track 18 and engages the last fastener in the supply of fasteners. The magazine assembly 20 is preferably constructed and arranged to supply fasteners that are specifically designed for connecting a metal connector MC, such as, for example, a metal connector plate, with a workpiece WP. That is, the shank diameter of each fastener is sized to pass through a hole H in the metal connector MC, and the head of the fastener is sized to prevent the fastener from passing entirely through the hole H so that the metal connector MC may be fixedly secured to the workpiece WP.
The arrangement of the magazine assembly 20 illustrated in
The nosepiece assembly 16 includes a contact arm assembly 30. The contact arm assembly 30 is in communication with a controller (not shown) which communicates with the engine 15 of the fastening tool 10. The contact arm assembly 30 includes an upper contact arm portion 32 and a lower contact arm portion 34 movably mounted to the nosepiece assembly 20 and operatively coupled to the upper contact arm portion 32.
The fastening tool 10 further includes a trigger 36 which is also in communication with the controller. The trigger 36 is configured to move the lower contact arm portion 34. Upon receiving a signal from the trigger 36 and the contact arm assembly 30, the controller signals the engine 15 to initiate a drive stroke
With reference to
As illustrated for example, in
A rear section 58B of the drive channel 58 contains a pendulum member 60 pivotably connected to the body 42. The pendulum member 60 pivots on a pin 61 inserted laterally through the adaptor body in a direction perpendicular to the longitudinal aperture that forms the drive channel 58. A torsion spring 63 is disposed around the pin 61 to bias the pendulum member 60 in a direction toward the drive channel. The pin and pendulum member 60 are held in place on the adaptor by a grommet 65. As shown in
As shown in
The claws 64 can have any shape so as to conform to the shape of the outer surface of the lower contact arm 34. In the exemplary embodiment shown in
The claws 64 pivot on a pair of roll pins 69 inserted through the proximal end 66 of the claws. The roll pins 69 extend through the first ledge 52 of the adaptor body 42 into the second ledge 54 where the claws are mounted. The torsion spring 72 is arranged around the roll pin 69 such that pivoting the claws 64 into an open position overcomes the spring force and compresses the torsion springs. Each roll pin 69 has an axis 102 that is parallel to the longitudinal direction of the aperture that forms the drive channel 58. As such, each claw pivots separately about a roll pin on an axis 102 that is parallel to the drive channel. The claws 64, torsion spring 72 and roll pins 69 can be made of any material, including, but not limited to steel.
As illustrated in
Surfaces on the lower portion 50 of the body 42 of the adaptor 40 are chamfered by removing material from the lower portion 50 of the body. The chamfered surfaces 51 provide the user with visibility of the guide member 80 protruding from the lower portion of the adaptor 40. With the visibility provided by the chamfered surfaces 51, the user is able to see where the guide member 80 contacts the metal connector MC. In addition, the chamfering of the adaptor body 42 results in a reduced weight of the adaptor 40.
The adaptor 40 further includes a push button or button member 84 mounted fixedly to the body. The button member 84 extends laterally from the body in a direction away from the magazine assembly 20. The button member 84 is adapted to be manually depressed to reposition the claws 64 from the closed position to the open position. The claws 64 are biased closed by the torsion spring. In this position, the proximal end 66 of the claws 64 push the button member 84 outward from the body 42. When the button member 84 is pressed, it pushes against the proximal ends of the claws 64 and against the bias of the torsions springs 72, and opens the claws 64. When the claws 64 are open, the lower contact arm 34 with nosepiece assembly 16 can be inserted into the drive channel 58. As the claws 64 are normally biased closed by the torsion springs 72, when the button member is released, the claws can then return to the biased position and close over the lower contact arm 34 and hold the arm in place within the adaptor 40.
In a second embodiment of the present invention illustrated, for example, in
As illustrated for example, in
In the second embodiment, as shown in
The adaptor 240 of the second embodiment also includes a push button or button member 284 that pushes against the proximal end of the claws 264 to force the claws to open so that the lower contact arm 34 can be admitted into the drive channel. Upon release of the push button 284, the claws 264 close over the lower contact arm 34 and retain the lower contact arm portion within the drive channel of the adaptor 240.
In an embodiment of the present invention, a method of attaching the adaptor to the contact arm of the fastening tool includes pushing the button member of the front face of the adaptor against the proximal ends of the pair of claws to push open the pair of claws, inserting the lower contact arm of the contact arm assembly into the drive channel of the adaptor and releasing the button member so that the tension springs mounted in the cavities of each claw bias the claw toward the drive channel in a closed position around the lower contact arm.
In view of the foregoing, an advantage of the present invention is in ease and speed of installation and tool free installation of the adaptor that can be used in metal connector fastening.
While aspects of the present invention are described herein and illustrated in the accompanying drawings in the context of a pneumatic fastening tool, those of ordinary skill in the art will appreciate that the invention, in its broadest aspects, has further applicability.
It will be appreciated that the above description is merely exemplary in nature and is not intended to limit the present disclosure, its application or uses. While specific examples have been described in the specification and illustrated in the drawings, it will be understood by those of ordinary skill in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure as defined in the claims. Furthermore, the mixing and matching of features, elements and/or functions between various examples is expressly contemplated herein, even if not specifically shown or described, so that one of ordinary skill in the art would appreciate from this disclosure that features, elements and/or functions of one example may be incorporated into another example as appropriate, unless described otherwise, above. Moreover, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular examples illustrated by the drawings and described in the specification as the best mode presently contemplated for carrying out the teachings of the present disclosure, but that the scope of the present disclosure will include any embodiments falling within the foregoing description and the appended claims.
The present application claims priority under 35 U.S.C. § 119 to U.S. Provisional Patent Application Ser. No. 61/989,053 filed on May 6, 2014, the entire contents of which are incorporated by reference in their entirety.
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