This application relates to metal containers, and, more specifically, to metal container ends that can be joined with container bodies to form the metal containers. Also disclosed are methods of making the metal containers.
Metal containers, such as those intended to hold food or beverages (e.g., aluminum beverage cans), generally include a container body having an opening defined in one end, and a closure (referred to as a “container end” or a “can end”) designed to close the opening of the container body. The container body and the can end are typically joined at their peripheries (e.g., by being crimped or rolled together) to form a liquid-tight and gas-tight joint. While some container ends are flat circular discs, container ends are more commonly provided with raised and contoured or curled peripheral edges that facilitate the joining process.
Coatings or lacquers may be provided on the container ends (as well as the container bodies) for decorative and/or other purposes as desired. For example, container ends may be colored to be various colors (e.g., blue, red, green, etc.) with various lacquers. During the container end-making process, the lacquer may become cut, chipped, or otherwise damaged. Such damage impairs the appearance of the can end because the aluminum substrate becomes very visible (sometimes between 5-50% of the circumference), and a consumer may conclude that the container and/or content of the container are of inferior quality. This potential for lacquer layer abrasion currently inhibits some brand owners from using more colored ends for their products. Such damage also generates lacquer dust throughout the end-making process, which may damage equipment and/or present a health risk. For example, dust generated by abrasion between the shell press and packing of ends in paper sleeves for transportation (mainly in the trackways transporting the shells to the balancers and then to the conversion presses), have to be collected to prevent air pollution and workplace contamination with micro-particles. The dust generated may also remain attached to the beverage side of the end and compromise the cleanliness of the beverage itself.
The terms “invention,” “the invention,” “this invention” and “the present invention” used in this patent are intended to refer broadly to all of the subject matter of this patent and the patent claims below. Statements containing these terms should be understood not to limit the subject matter described herein or to limit the meaning or scope of the patent claims below. Embodiments of the invention covered by this patent are defined by the claims below, not this summary. This summary is a high-level overview of various embodiments of the invention and introduces some of the concepts that are further described in the Detailed Description section below. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used in isolation to determine the scope of the claimed subject matter. The subject matter should be understood by reference to appropriate portions of the entire specification of this patent, any or all drawings, and each claim.
According to certain embodiments of the present disclosure, a metal container end includes a center section and a periphery section extending along a periphery of the center section. The periphery section includes an edge, and the edge includes a contacting portion and a non-contacting portion. The contacting portion extends at a non-zero angle relative to the non-contacting portion.
According to some embodiments of the present disclosure, a metal container end includes a center section, a periphery section extending along a periphery of the center section, an outer surface, and an inner surface. A distance from the outer surface to the inner surface is a thickness of the metal container end. The periphery section includes an edge extending between the outer surface and the inner surface, and the edge includes a contacting portion and a non-contacting portion. The contacting portion of the edge extends from the outer surface towards the inner surface and at a non-zero angle relative to the non-contacting portion.
According to various embodiments of the present disclosure, a metal container end includes a center section and a periphery section extending along a periphery of the center section. The periphery section has a section thickness and includes an edge. The edge includes a contacting portion and a non-contacting portion, and the contacting portion of the edge includes at least 50% of the section thickness at the edge extends at an angle that is from greater than about 0° and less than about 90° relative to the non-contacting portion.
According to certain embodiments of the present disclosure, a metal container end includes a center section and a periphery section extending along a periphery of the center section. The periphery section includes a curl between the center section and an edge of the periphery section, and a contacting portion of the edge extends at a non-zero angle relative to a vertical axis prior to formation of the curl.
According to certain embodiments of the present disclosure, a metal container end includes a center section, a periphery section extending along a periphery of the center section, an outer surface, and an inner surface. A distance from the outer surface to the inner surface is a thickness of the metal container end. The periphery section includes an edge extending between the outer surface and the inner surface, and also includes a curl between the edge and the center section. A contacting portion of the edge extends from the outer surface towards the inner surface and at a non-zero angle relative to a vertical axis prior to formation of the curl.
According to certain embodiments of the present disclosure, a metal container end includes a center section and a periphery section extending along a periphery of the center section. The periphery section has a section thickness and includes a curl between the center section and an edge of the periphery section. A contacting portion of the edge including at least 50% of the section thickness at the edge extends at an angle that is from greater than about 0° and less than about 90° relative to a vertical axis prior to formation of the curl.
According to certain embodiments of the present disclosure, a method of forming a metal container end includes blanking a material to form the metal container end such that the metal container end includes a center section and a periphery section extending along a periphery of the center section. The method includes coining an edge of the periphery section and forming a contacting portion of the edge that extends at a non-zero angle relative to a vertical axis. The method also includes shaping the metal container end such that the periphery section includes a curl between the center section and the edge.
Various implementations described in the present disclosure can include additional systems, methods, features, and advantages, which cannot necessarily be expressly disclosed herein but will be apparent to one of ordinary skill in the art upon examination of the following detailed description and accompanying drawings. It is intended that all such systems, methods, features, and advantages be included within the present disclosure and protected by the accompanying claims.
The features and components of the following figures are illustrated to emphasize the general principles of the present disclosure. Corresponding features and components throughout the figures can be designated by matching reference characters for the sake of consistency and clarity.
The subject matter of embodiments of the present invention is described here with specificity to meet statutory requirements, but this description is not necessarily intended to limit the scope of the claims. The claimed subject matter may be embodied in other ways, may include different elements or steps, and may be used in conjunction with other existing or future technologies. This description should not be interpreted as implying any particular order or arrangement among or between various steps or elements except when the order of individual steps or arrangement of elements is explicitly described. Directional references such as “up,” “down,” “top,” “bottom,” “left,” “right,” “front,” and “back,” among others, are intended to refer to the orientation as illustrated and described in the figure (or figures) to which the components and directions are referencing.
Certain aspects and features of the present disclosure relate to metal container ends and systems and methods for making metal container ends. The metal container ends may be various metal substrates including, but not limited to, aluminum, aluminum alloys, steel, steel-based materials, magnesium, magnesium-based materials, copper, copper-based materials, any other suitable metal, or a combination of materials. Metal container ends of the present disclosure may generally be joined with container bodies to form various types of metal containers including, but not limited to, beverage cans, food cans, aerosol cans, chemical storage cans, or containers and cans for other products.
The metal container ends described herein each generally include a center section and a periphery section that extends along a periphery of the center section. The periphery section includes an edge, and when shaped, the periphery section also includes a curl between the edge and the center section. The edge of the periphery section includes a contacting portion that extends at a non-zero angle relative to a vertical axis of the metal container end prior to formation of the curl. The contacting portion of the edge increases the amount or surface area of the edge of the periphery section that contacts an adjacent metal container end during the end-making process. This increased contact may better distribute forces that are transferred to the adjacent metal container end and/or may minimize or reduce damage to the adjacent metal container end. The metal container ends described herein may be particularly suited for minimizing or reducing damage to a lacquer or coating on the adjacent metal container end during the end-making process. By minimizing or reducing damage (e.g., lacquer abrasion), the amount of dust generated during the end-making process due to damage may be minimized or reduced, thereby minimizing or reducing potential damage to equipment and/or health risks to operators.
In the example of
Referring to
While the contacting portion 126 is illustrated as a linear or planar, it will be appreciated that in other examples, the contacting portion 126 may have various suitable shapes or profiles as desired. As one non-limiting example, the contacting portion 126 may have a curved or arcuate-shaped profile that optionally may match the shape or profile of the curl of a neighboring container end.
A method of forming the container end 102 may include blanking a material to form the metal container end such that the container end 102 includes the center section 116 and the periphery section 118 extending along a periphery of the center section 116. The method includes coining (e.g., stamping) the edge 122 of the periphery section 118 and forming the contacting portion 126 of the edge 122 that extends at a non-zero angle relative to the axis 134. In some non-limiting examples, coining the edge 122 may include placing the container end 102 on a support, and forcing a die or press (that has the desired profile of the edge 122) to engage the container end 102 and form the edge 122. In various examples, the coining of the edge 122 may take place before the container ends 102 are stacked for transportation through the usual trackways because any trackway requires substantial forces to move the nested container end 102. The forces to move the nested container ends 102 may depend on the materials used for the trackways (i.e. surface friction), the height of any vertical trackways, any offset/mismatch between individual segments of the trackway, and the radii of the trackway whenever there is a change in direction of the trackway. In some examples, the higher the pushing force is the higher the degree if lacquer abrasion will normally be. Coining of the edge 122 may optionally be done during the shell-forming operation in the die tooling, at the entry/exit side of the rotary curlers, and/or within the curler itself. In some cases, the sharp edge on the container end can be removed during or after blanking by coining, milling, laser-treatment or any other mechanical or ablative technology.
In some examples, the edge 122 is coined prior to shaping the container end 102 such that the periphery section 118 includes the curl 124 between the center section 116 and the edge 122. In other examples, the edge 122 is coined after shaping the container end 102 such that the periphery section includes the curl 124. Other suitable techniques and tools may be utilized to form the edge 122 as desired, and the edge 122 need not be formed via coining. In certain embodiments, modifications to the container end 102 may be achieved by adjusting the tooling. In one non-limiting example, a can end shell forming tooling may be modified such that an incoming sheet of material is bent downwards prior to a blanking operation at an angle corresponding to a desired inclination angle of the edge 122. Such an process may include steps including but not limited to clamping a sheet of the material at a blank and draw die such that the material at the edge of the can end is bent downward; creating the inclined edge by separating the material using a cut edge; and forming the end by drawing the material using the blank and draw die, un-bending the material, and straightening the material. In such non-limiting examples, after the material has gone through the entire forming operation, the edge 122 of the can end is now inclined at an angle relative to a line perpendicular to the outer surface of the can end.
The method may optionally include stacking a plurality of container ends 102 such that each contacting portion 126 of the periphery section 118 contacts another container end 102.
A collection of exemplary embodiments, including at least some explicitly enumerated as “Examples” providing additional description of a variety of example types in accordance with the concepts described herein are provided below. These examples are not meant to be mutually exclusive, exhaustive, or restrictive; and the invention is not limited to these example examples but rather encompasses all possible modifications and variations within the scope of the issued claims and their equivalents.
Example 1. A metal container end comprising: a center section; and a periphery section extending along a periphery of the center section, wherein the periphery section comprises an edge, wherein the edge comprises a contacting portion and a non-contacting portion, and wherein the contacting portion extends at a non-zero angle relative to the non-contacting portion.
Example 2. The metal container end of any preceding or subsequent examples or combination of examples, wherein the periphery section comprises a section thickness, and wherein the contacting portion comprises at least 50% of the section thickness at the edge.
Example 3. The metal container end of any preceding or subsequent examples or combination of examples, wherein the contacting portion comprises less than 100% of the section thickness at the edge.
Example 4. The metal container end of any preceding or subsequent examples or combination of examples, wherein the non-zero angle is from about 5° to about 30°.
Example 5. The metal container end of any preceding or subsequent examples or combination of examples, wherein the metal container end comprises an outer surface and an inner surface, wherein the edge extends from the outer surface to the inner surface, and wherein the contacting portion of the edge extends from the outer surface towards the inner surface.
Example 6. The metal container end of any preceding or subsequent examples or combination of examples, wherein the non-contacting portion is between the inner surface and the contacting portion.
Example 7. The metal container end of any preceding or subsequent examples or combination of examples, wherein the periphery section further comprises a curl between the center section and the edge.
Example 8. The metal container end of any preceding or subsequent examples or combination of examples, wherein the contacting portion extends at a non-zero angle relative to the non-contacting portion prior to formation of the curl.
Example 9. The metal container end of any preceding or subsequent examples or combination of examples, wherein the metal container end comprises aluminum or an aluminum alloy.
Example 10. A beverage can comprising: a can body; and the metal container end of any preceding or subsequent examples or combination of examples as a beverage can end joined to the can body.
Example 11. A metal container end comprising: a center section; a periphery section extending along a periphery of the center section; an outer surface; and an inner surface, wherein a distance from the outer surface to the inner surface is a thickness of the metal container end, wherein the periphery section comprises an edge extending between the outer surface and the inner surface, wherein the edge comprises a contacting portion and a non-contacting portion, and wherein the contacting portion of the edge extends from the outer surface towards the inner surface and at a non-zero angle relative to the non-contacting portion.
Example 12. The metal container end of any preceding or subsequent examples or combination of examples, wherein the contacting portion of the edge comprises at least 50% of the thickness at the edge.
Example 13. The metal container of any preceding or subsequent examples or combination of examples, wherein the non-zero angle is from about 5° to about 30°.
Example 14. The metal container end of any preceding or subsequent examples or combination of examples, wherein the metal container end comprises aluminum or an aluminum alloy.
Example 15. The metal container end of any preceding or subsequent examples or combination of examples, wherein the periphery section further comprises a curl between the edge and the center section.
Example 16. A beverage can comprising: a can body; and the metal container end of any preceding or subsequent examples or combination of examples as a beverage can end joined to the can body, wherein the center section comprises at least one of a tab or a score line.
Example 17. A metal container end comprising: a center section; and a periphery section extending along a periphery of the center section, wherein the periphery section has a section thickness and comprises an edge, wherein the edge comprises a contacting portion and a non-contacting portion, and wherein the contacting portion of the edge comprising at least 50% of the section thickness at the edge extends at an angle that is from greater than about 0° and less than about 90° relative to the non-contacting portion.
Example 18. The metal container end of any preceding or subsequent examples or combination of examples, wherein the angle is from about 5° to about 30°.
Example 19. A beverage can comprising: a can body; and the metal container end of any preceding or subsequent examples or combination of examples as a beverage can end joined to the can body, wherein the metal container end comprises aluminum or an aluminum alloy.
Example 20. A method of forming a metal container end, the method comprising: blanking a material to form the metal container end such that the metal container end comprises a center section and a periphery section extending along a periphery of the center section; coining an edge of the periphery section and forming a contacting portion of the edge that extends at a non-zero angle relative to a non-contacting portion of the edge; and shaping the metal container end such that the periphery section comprises a curl between the center section and the edge.
Example 21. The method of any preceding or subsequent examples or combination of examples, wherein shaping the metal container end comprises shaping the metal container end such that curl has a non-zero curvature.
Example 22. The method of any preceding or subsequent examples or combination of examples, further comprising stacking the metal container end on another metal container end such that the contacting portion of the periphery section contacts the another metal container end.
Example 23. The method of any preceding or subsequent examples or combination of examples, wherein the contacting portion of the edge comprises at least 50% of a thickness of the metal container end at the edge, and wherein the non-zero angle is from about 5° to about 30°.
Example 24. The method of any preceding or subsequent examples or combination of examples, wherein the metal container end comprises aluminum or an aluminum alloy, and wherein the metal container end is a beverage can end.
Example 25. A method of forming a beverage can comprising: forming the beverage can end according to the method of any preceding or subsequent examples or combination of examples; and joining the beverage can end to a can body.
Example 26. A metal container end comprising: a center section; and a periphery section extending along a periphery of the center section, wherein the periphery section comprises a curl between the center section and an edge of the periphery section, and wherein a contacting portion of the edge extends at a non-zero angle relative to a vertical axis prior to formation of the curl.
Example 27. A metal container end comprising: a center section; and a periphery section extending along a periphery of the center section, wherein the periphery section has a section thickness and comprises a curl between the center section and an edge of the periphery section, and wherein a contacting portion of the edge comprising at least 50% of the section thickness at the edge extends at an angle that is from greater than about 0° and less than about 90° relative to a vertical axis prior to formation of the curl.
The above-described aspects are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the present disclosure. Many variations and modifications can be made to the above-described embodiment(s) without departing substantially from the spirit and principles of the present disclosure. All such modifications and variations are intended to be included herein within the scope of the present disclosure, and all possible claims to individual aspects or combinations of elements or steps are intended to be supported by the present disclosure. Moreover, although specific terms are employed herein, as well as in the claims that follow, they are used only in a generic and descriptive sense, and not for the purposes of limiting the described invention, nor the claims that follow.
This application claims the benefit of U.S. Provisional Patent Application No. 63/199,964, filed on Feb. 5, 2021 and entitled METAL CONTAINER END WITH COINED PERIPHERY EDGE AND RELATED METHODS, the content of which is hereby incorporated by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2022/070519 | 2/4/2022 | WO |
Number | Date | Country | |
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63199964 | Feb 2021 | US |