This application is the National Stage of International Patent Application No. PCT/MX2016/000049, filed May 20, 2016, which claims the benefit of Mexican application number MX/a/2015/018006, filed Dec. 21, 2015, the disclosures of which are incorporated herein by reference in their entireties.
The present invention relates to metallic caps, particularly to a crown cap having an axial height less than the axial height of a crown cap from the state of the art.
With reference to
In accordance with the German standard DIN 6099 of July 1997, a crown cap 1 of twenty-one projections 5 has an internal diameter D1 of approximately 26.6 mm (in) to approximately 26.9 mm (in) as measured from the inner face of a rim to an opposite rim of the curved wall 3; an outer diameter D2 of approximately 31.9 mm (1.2559 in) to approximately 32.3 mm (1.2716 in), measured from one rim to an opposite rim of the closure skirt 4; a radius of curvature R1 of the curved wall 3 of 1.5 mm (0.05905 in) to approximately 1.9 mm (0.07480 in) and the curved wall 3 describes an arc of approximately 86.5° to approximately 90°; a radius of curvature R2 of the circular wall 2 of approximately 140 mm (5.5118 in) to approximately 190 mm (7.4803 in) and an axial height H1 of approximately 5.85 mm (0.2303 in) to approximately 6.15 mm (0.2421 in).
The metallic crown caps can be of the following type:
A PRY-OFF crown cap, one that requires the use of a lever-type opener to open the same.
A TWIST-OFF crown cap, one that requires a slight manual torque to cause the rotation of it to open the same.
In turn, the twist-off crown caps could be classified into:
“Rough touch” crown cap, one whose closure skirt, once folded, has a surface formed by generally pointy or sharp projections that are somewhat uncomfortable to the touch.
“Comfortable touch” crown cap, one whose closure skirt, once folded, has a surface formed by generally rounded flat projections that are comfortable to the touch.
Some examples of the twist-off, “rough touch” crown caps from the state of the art are described in patent documents U.S. Pat. No. 5,458,253 and US-2005029218;
while patent documents CA-1252431, U.S. Pat. Nos. 3,648,874, 4,337,871, and
MX-317716 disclose some examples of twist-off, “comfortable touch” crown caps from the state of the art.
The crown cap 1 is preferably applied on a glass bottle mouth having a crown finish or a threaded crown finish, in accordance with the designs established by the Glass Packaging Institute (GPI).
Turning now to
Turning now to
Currently, efforts have been made to reduce the amount of material used to make a crown cap. Two examples of embodiments for this purpose, using the same inventive principle, are described in US patent documents U.S. Pat. Nos. 3,273,736 and 8,056,743B2.
U.S. Pat. No. 3,273,736 discloses a pry-off crown cap, whose curved wall has a radius much wider than the radius of a conventional crown cap (as described in the German standard DIN 6099), whose size is approximately 2 mm (0.08 in) to approximately 2.5 mm (0.10 in) and with a seal of no more than 160 mg of weight. Therefore, die cutting this crown cap requires a circular sheet cutout with a diameter from approximately 36.6 mm (1.44 in) to approximately 37.3 mm (1.47 in).
U.S. Pat. No. 8,056,743B2 discloses a pry-off crown cap 1, as illustrated in
The crown cap of U.S. Pat. No. 3,273,736 and the crown cap of U.S. Pat. No. 8,056,743B2 have the disadvantage that they can only be used to cover a crown finish glass bottle mouth (e.g., GPI 600-26 series), as they cannot be used in a threaded crown finish glass bottle mouth, because the radius of curvature of its respective curved wall is at least 150% greater than the curvature of the sealing ring of a threaded crown finish glass bottle mouth, and therefore it would have coupling and clamping problems, thereby causing a non-airtight seal. Another disadvantage of these crown caps disclosed in the U.S. Pat. Nos. 3,273,736 and 8,056,743B2 is that once the closure skirt is folded on a crown finish glass bottle mouth, there is an part folded in excess toward the inside of the neck of the glass bottle mouth.
In view of the foregoing, it is necessary to provide a crown cap having an axial height less than the axial height of a crown cap from the state of the art, which at the same time retains the sealing characteristics and allows to be crowned on a glass bottle mouth with crown finish or threaded crown finish, and which is also a pry-off or twist-off crown cap, and comfortable touch.
In view of what has been disclosed above and with the purpose of solving the limitations found in crown caps, it is the purpose of the invention to offer a crown cap in its state prior to its closure to seal a mouth of a crown finish or threaded crown finish glass bottle, the crown cap comprising a inner face/outer face laminar piece, formed by a circular wall, a curved wall perimetrical to the circular wall, and a closure skirt that descends radially downward and outward from the curved wall and formed by a plurality of interleaved projections and depressions; such that the curved wall has a radius of curvature of 1.5 mm (0.590551 in) to 1.9 mm (0.748031 in) and an arc less than 86°, resulting in a shorter closure skirt than the closure skirt of a crown cap from the state of the art.
It is also a purpose of the present invention to provide a closed crown cap by sealing a mouth of a crown finish or threaded crown finish bottle, the closed crown cap comprising a laminar piece formed by a circular wall, a curved wall perimetrical to the circular wall, and a closure skirt marginally folded on the mouth of the glass bottle and descending radially downward from the curved wall, such that the closure skirt is formed with minor projections and interleaved gripping depressions, wherein each minor projection includes a central depression between a pair of opposite second convex flanks and each gripping depression includes a securing groove and a contact wall.
Another purpose of the present invention is to provide a method for making a crown cap with a short closure skirt for sealing a crown finish or threaded crown finish glass bottle, the method having the steps of providing a circular sheet cutout of a diameter from 33.4949 mm (1.3187 in) to 35.5346 mm (1.399 in); and pushing the circular sheet cutout with a forming punch against a forming die to form a circular wall, a curved wall with a radius of curvature from 1.5 mm (0.590551 in) to 1.9 mm (0.748031 in) and an arc less than 86°, and a closure skirt with projections and depressions.
Finally, it is a purpose of the present invention to provide a method for sealing with a crown cap a crown finish or threaded crown finish glass bottle, the method having the steps of providing a glass bottle having a crown finish or threaded crown finish mouth; placing a crown cap on the mouth of the glass bottle, the crown cap having a circular wall, a curved wall perimetrical to the circular wall, and a closure skirt descending radially downward and outward from the curved wall and formed by a plurality of interleaved protrusions and depressions, and wherein the curved wall has a radius of curvature from 1.5 mm (0.590551 in) to 1.9 mm (0.748031 in) and an arc less than 86°; and vertically and concentrically running a crowning die on the crown cap to collapse and fold the closure skirt marginally on the mouth of the glass bottle, wherein each protrusion collapses vertically and forms a smaller projection that includes a central depression between a pair of opposed second convex flanks, and each depression collapses to form a gripping depression including a securing groove and a contact wall.
The characteristic features of the invention are described in the following paragraphs in conjunction with the figures that accompany it, which have the purpose of defining the invention but without limiting the scope thereof.
With reference to
The crown cap 30 of the present invention is manufactured based on circular sheet cutouts specially prepared for that purpose. The metallic sheets, preferably made of steel, can be continuous (in rolls) or in cuts or units with the appropriate measures, depending on the type of machine to be used. As an example, metallic sheets can be used with dimensions of 911.5806 mm (35.889 in) for 887.3998 mm (34.937 in) and with a thickness with a range of approximately 0.160 mm (0.00629 in) to approximately 0.210 mm (0.00826 in).
For punching the crown cap 30, a circular sheet cutout with a diameter of approximately 33.4949 mm (1.3187 in) to approximately 35.5346 mm (1.399 in) is required. This represents a reduction in required material compared to the circular sheet cutout required for making crown caps, in accordance with the aforementioned US U.S. Pat. Nos. 3,273,736 and 8,056,743B2. According to the invention, using the aforementioned metallic sheet can [provide?] an increase in the number of crown caps 30 that can be produced compared to the number of crown caps from the state of the art that can be produced using this same sheet.
After the circular sheet is cut by a cutting die, in almost the same action, a forming punch pushes the circular sheet cutout against a forming die (see
Each projection 70 can have a width of A and each depression 80 can have a width of B. Preferably, the width A of each projection 70 is smaller than the width B of each depression 80.
The curved wall 50 is merged with the circular wall 40 and the closure skirt 60, thereby defining a radius of curvature R1 from approximately 1.5 mm (0.590551 in) to approximately 1.9 mm (0.748031 in). The curved wall 50 has an arc of less than 86°, preferably from approximately 68° to approximately 76°, whereby the axial distance between the surface of circular wall 40 and the beginning of the closure skirt 60 is shorter in comparison with a crown cap from the state of the art, thereby promoting a smoother transition between the curved wall 50 and the closure skirt 60 compared to a crown cap from the state of the art, and therefore, the crown cap 30 has an axial height H2 from approximately 5.3 mm (0.208661 in) to approximately 5.8 mm (0.228346 in).
The crown cap 30 has an inner diameter D1 from approximately 26.6 mm (1.04724 in) to approximately 26.9 mm (1.05905 in), measured from the inner face of a rim to an opposite rim of the curved wall 50, and an outer diameter D2 from approximately 31.9 mm (in) to approximately 32.3 mm (in) [CHECK THIS RANGE, AS IT SHOULD BE LESS THAN THE DIN CAP] measured from one rim to an opposite rim of the closure skirt 60.
From the perspective of the outer face of the crown cap 30, its circular wall 40 is slightly convex, having a radius of curvature R2 from approximately 178 mm (7.0078 in) to approximately 228 mm (8.9763 in).
The outer face 32 is covered, optionally, by a coating on which an advertisement is printed, for example, the brand of the beverage or the bottler. In an alternative embodiment, the inner face 31 could be covered with a coating.
Alternatively, the crown cap 30 includes a sealing gasket 90 of circular shape, positioned on the inner face 31 and particularly adhered to or formed on the coating covering the circular wall 40. The sealing gasket 90 allows an airtight seal on the mouth of the glass bottle to be sealed with the crown cap 30.
As shown in
Preferably, R3 is from approximately 8.74 mm (0.3440 in) to approximately 9.04 mm (0.3555 in). On the other hand, each depression 80 includes a full central wall 81 formed between a pair of opposite convex flanks 72, and a concave bottom wall 83. The full central wall 81 descends from the curved wall 50 substantially parallel to the central axis of the crown cap 30, and this gently merges with the opposite convex flanks 72. The lower concave wall 83 descends from the full central wall 81 and from the convex flanks 72 in the outward direction of the crown cap 30.
As shown in
As shown, each groove 205 includes a first vertical flat wall 211, an inclined surface 212 that is an enlargement of the first vertical flat wall 211, and a second vertical flat wall 213 which is an enlargement of the inclined surface 212. The first vertical flat wall 211 extends at approximately a 90° angle from the flat portion 208 and substantially parallel to the axis of the forming die 200. The inclined surface 212 extends toward the center of the forming die 200 at an angle Ø below the horizontal plane.
Now,
With reference to
The crown cap 30, once closed, forms a circular wall 40, a curved wall 50 perimetrical to the circular wall 40, and a folded closure skirt 60 descending from the curved wall 50 and formed by a plurality of minor projections 73, central depressions 74, and interleaved gripping depressions 84. Each gripping depression 84 has a greater width at its free rim and a smaller width at its rim that merges with the curved wall 50, while each minor projection 73 has a smaller width at its free rim and a greater width at its rim that merges with the curved wall.
The curved wall 50 is merged with the circular wall 40 and the closure skirt 60, thereby defining a radius of curvature R1 from approximately 1.5 mm (0.590551 in) to approximately 1.9 mm (0.748031 in).
From the perspective of the outer face of the crown cap 30, its circular wall 40 is slightly convex, having a radius of curvature R2 from approximately 178 mm (7.0078 in) to approximately 228 mm (8.9763 in).
The closed crown cap 30 has an axial height H3 from approximately 5.3 mm (0.208661 in) to approximately 5.8 mm (0.228346 in),
With reference to
The plurality of minor projections 73, central depressions 74, and gripping depressions 84 increase the area of contact of the surface of the folded closure skirt 60 for a correct and comfortable grip of the crown cap 30 for manual opening or by applying a torque to turn it.
Each minor projection 73 in its central depression 74 is sufficiently separated from the outer rim of the mouth 10 of the glass bottle to allow the engagement of a bottle opener for correct opening of the crown cap 30 under this embodiment, without causing damage to the mouth 10 of the glass bottle or to the crown cap 30 itself.
Based on the alternative embodiments described, it is contemplated that modifications to each of the described embodiments, as well as alternative application embodiments, will be considered obvious to a person skilled in the art of the technique under the present specification. It is therefore contemplated that the claims encompass said modifications and alternatives that are within the scope of the present invention.
Number | Date | Country | Kind |
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MX/a/2015/018006 | Dec 2015 | MX | national |
Filing Document | Filing Date | Country | Kind |
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PCT/MX2016/000049 | 5/20/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/111571 | 6/29/2017 | WO | A |
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Number | Date | Country |
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1252431 | Apr 1989 | CA |
963074 | Jul 1964 | GB |
Number | Date | Country | |
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20180370692 A1 | Dec 2018 | US |