Patent Application
20240035759
The present disclosure relates to the field of display technologies, in particular to a metal film, a display device, and a manufacturing method thereof.
Referring to
Accordingly, it is necessary to provide a metal film, a display device, and a manufacturing method thereof to solve the problems in the prior art.
Using the stainless steel metal plate 14 to form the backplate 13 will cause the poor heat dissipation performance of the flexible display device 10. In order to solve the above problems of the prior art, an object of the present disclosure is to provide a metal film, a display device, and a manufacturing method thereof, which can improve the problem of poor heat dissipation performance of the display device.
In order to achieve the above object, the present disclosure provides a metal film including: a base layer and a plurality of filaments. The plurality of filaments are formed on one surface of the base layer.
In some embodiment, the base layer and the plurality of filaments are integrally formed.
In some embodiment, an end of each of the filaments includes a hook structure.
In some embodiment, the metal film is made of aluminum or copper.
In some embodiment, a diameter of a cross section of each of the filaments ranges from 0.05 mm to 1 mm.
The present disclosure also provides a display device, including: a display panel; a metal film including a base layer and a plurality of filaments, where the base layer includes a first surface and a second surface opposite to the first surface, and the plurality of filaments are formed on the first surface of the base layer; and an adhesive layer disposed between the display panel and the metal film, where the second surface of the base layer is adhered to the display panel through the adhesive layer.
In some embodiment, the base layer and the plurality of filaments of the metal film are integrally formed.
In some embodiment, an end of each of the filaments includes a hook structure.
In some embodiment, the display panel includes: a substrate adhered to the second surface of the base layer through the adhesive layer; a display function layer disposed on the substrate; and a polarizer disposed on the display function layer.
In some embodiment, the metal film is made of aluminum or copper.
In some embodiment, a diameter of a cross section of each of the filaments ranges from 0.05 mm to 1 mm.
The present disclosure also provides a manufacturing method of a display device, including: providing a display panel and a base layer, where the base layer includes a first surface and a second surface opposite to the first surface; forming a plurality of filaments on the first surface of the base layer; and adhering the display panel to the second surface of the base layer, where the base layer and the plurality of filaments together form a metal film, and the metal film is configured to support the display panel.
In some embodiment, when the plurality of filaments are formed on the first surface of the base layer, the manufacturing method further includes: forming the plurality of filaments on the first surface of the base layer by a mechanical thread rolling method.
In some embodiment, when the plurality of filaments are formed on the first surface of the base layer, the manufacturing method further includes: forming a patterned layer on the first surface of the base layer; removing a part of the base layer that is not covered by the patterned layer to form a plurality of vertical filaments on the first surface of the base layer; and applying a pressure to the plurality of vertical filaments of the base layer to bend the plurality of vertical filaments, thereby forming the plurality of filaments on the first surface of the base layer.
In some embodiment, an end of each of the filaments includes a hook structure.
In some embodiment, the base layer and the plurality of filaments of the metal film are integrally formed.
In some embodiment, in the step of providing the display panel, the manufacturing method further includes: providing a substrate; disposing a display function layer on the substrate; and disposing a polarizer on the display function layer; where the manufacturing method further includes: disposing an adhesive layer between the substrate and the base layer, and adhering the substrate to the second surface of the base layer through the adhesive layer.
In some embodiment, the metal film is made of aluminum or copper.
In some embodiment, a diameter of a cross section of each of the filaments ranges from 0.05 mm to 1 mm.
In the present disclosure, by providing the metal film with the plurality of filaments, a heat dissipation performance of the display device is improved. Furthermore, the end of the filament of the metal film includes the hook structure, so that the metal film is formed with a hook surface of a hook-and-loop fastener structure. Using a principle of the hook-and-loop fastener, the display device can be attached to an object with a corresponding surface microstructure, thereby increasing an application range. In addition, in comparison with the prior art, the present disclosure prevents the use of a stainless steel plate with multiple hollow structures, which is difficult to manufacture and has low material utilization, thereby greatly reducing the difficulty and cost of production.
The technical solutions and other advantages of the present disclosure will be apparent through the detailed description of specific embodiments of the present disclosure with reference to the accompanying drawings.
The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Apparently, the described embodiments are only some, but not all, embodiments of the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by those skilled in the art without creative efforts shall fall within a protection scope of the present disclosure.
Referring to
Alternatively, the display device 100 of the present disclosure may be a flexible display device or a non-flexible display device, including but not limited to a liquid crystal display device, an organic light-emitting diode (OLED) display device, and the like. When the display device 100 is flexible, the display device 100 has characteristics of being bendable and foldable, and the display panel 110 and the metal film 130 are respectively a flexible display panel and a flexible metal film. In addition, when the display device 100 is an OLED display device, the display function layer 112 of the display panel 110 includes OLED elements.
As shown in
In this embodiment, the metal film 130 is made of material with good heat dissipation performance, such as aluminum or copper. The plurality of filaments 132 are formed on the first surface 1311 of the base layer 131 of the metal film 130 by etching or mechanical filament rolling. By controlling a size of the filaments 132, the number of the filaments 132 per unit area can be controlled. Increasing the number of the filaments 132 can effectively increase a heat dissipation area of the metal film 130, so that the display device 100 has good heat dissipation performance. In one embodiment, a diameter of a cross section of each filament 132 ranges from 0.05 mm to 1 mm Preferably, the base layer 131 and the plurality of filaments 132 of the metal film 130 are integrally formed, thereby preventing the plurality of filaments 132 from being easily separated from the base layer 131.
Referring to
Referring to
First, as shown in
Next, a plurality of filaments 232 is formed on a first surface 2311 of the base layer 231 by a mechanical thread rolling method. Specifically, as shown in
Finally, as shown in
In this embodiment, the metal film 230 is made of material with good heat dissipation performance, such as aluminum or copper. By controlling a size of the filament 232, the number of the filaments 232 per unit area can be controlled. Increasing the number of the filaments 232 can effectively increase a heat dissipation area of the metal film 230, so that the display device 200 has good heat dissipation performance. In one embodiment, a diameter of a cross section of each filament 232 ranges from 0.05 mm to 1 mm. Furthermore, since the base layer 231 and the plurality of filaments 232 of the metal film 230 are integrally formed, the plurality of filaments 232 are prevented from being easily separated from the base layer 231. On the other hand, the end of the filament 232 includes the hook structure, so that the first surface 2311 of the base layer 231 forms a hook surface of a hook-and-loop fastener structure. Using a principle of the hook-and-loop fasteners, the display device 200 can be attached to an object with a corresponding surface microstructure. Similarly, the display device 200 can also be easily separated from the object. Furthermore, when the display device 200 of the present disclosure is flexible, the display device 200 of the present disclosure can be attached to a curved surface having a corresponding surface microstructure through the metal film 230. Therefore, in the field of application, the display device 200 of the present disclosure has an extremely high breadth. Referring to
First, as shown in
Next, a plurality of filaments 332 are formed on the first surface 3311 of the base layer 331. Specifically, as shown in
Finally, as shown in
In this embodiment, the metal film 330 is made of material with good heat dissipation performance, such as aluminum or copper. By controlling a size of the filament 332, the number of the filaments 332 per unit area can be controlled. Increasing the number of the filaments 332 can effectively increase a heat dissipation area of the metal film 330, so that the display device 300 has good heat dissipation performance. In one embodiment, a diameter of a cross section of each filament 332 ranges from 0.05 mm to 1 mm. Furthermore, since the base layer 331 and the plurality of filaments 332 of the metal film 330 are integrally formed, the plurality of filaments 332 are prevented from being easily separated from the base layer 331. On the other hand, the end of the filament 332 includes the hook structure, so that the first surface 3311 of the base layer 331 forms a hook surface of a hook-and-loop fastener structure. Using a principle of the hook-and-loop fasteners, the display device 300 can be attached to an object with a corresponding surface microstructure. Similarly, the display device 300 can also be easily separated from the object. Furthermore, when the display device 300 of the present disclosure is flexible, the display device 300 of the present disclosure can be attached to a curved surface having a corresponding surface microstructure through the metal film 330. Therefore, in the field of application, the display device 300 of the present disclosure has an extremely high breadth.
In conclusion, in the present disclosure, by providing the metal film with the plurality of filaments, the heat dissipation performance of the display device is improved. Furthermore, the end of the filament of the metal film includes the hook structure, so that the metal film is formed with a hook surface of a hook-and-loop fastener structure. Using a principle of the hook-and-loop fastener, the display device can be attached to an object with a corresponding surface microstructure, thereby increasing an application range. In addition, in comparison with the prior art, the present disclosure prevents the use of a stainless steel plate with multiple hollow structures, which is difficult to manufacture and has low material utilization, thereby greatly reducing the difficulty and cost of production.
The metal film, the display device, and the manufacturing method thereof of the embodiments of the present disclosure are described above in detail. The principles and implementations of the present disclosure are described herein by using specific embodiments. The descriptions of the above embodiments are only used to help understand the technical solutions and core ideas of the present disclosure. Those of ordinary skill in the art should understand that they can still make modifications to the technical solutions described in the foregoing embodiments, or perform equivalent replacements to some of the technical features. However, these modifications or substitutions do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present disclosure.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202210020562.7 | Jan 2022 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2022/073756 | 1/25/2022 | WO |
