The present invention relates to a gasket associated with a sealing technology and, more particularly, to a metallic flat metal gasket having a bead structure on a plane. The metal gasket in accordance with the present invention is used in, for example, an automobile-related field, and used especially in a place where an electronic component is stored inside a housing.
A metal gasket used in, for example, the automobile-related field, is subjected to salt spray testing as a specification evaluation item in some cases (especially in a case where an electronic component or the like is placed inside a housing) so as to prepare for a situation in which an automobile is driven in an area, such as a seaside area or in a cold area where a snow melting agent is spread. In this case, if a counterpart enclosure (housing) to which the metal gasket is to be installed is made of an aluminum alloy (ADC12 or the like), then the salt water retained in (adhered to) the crevice between the metal gasket and the housing is repeatedly dried and wetted, causing the aluminum alloy to be corroded (crevice corrosion) by the salt water (the difference in ion concentration). The metal gasket exerts its sealing function by the reaction force of a bead structure in contact with the housing. If the corroded portion of the housing passes the sealing line having the bead structure, then the sealing function is impaired. Although a housing made of a ferrous material will also develop the corrosion, aluminum is especially apt to develop corrosion because of its higher ionization tendency.
The applicant of the present invention has previously proposed a metal gasket 51 illustrated in
However, the metal gasket 51 illustrated in
The metal gasket 51 illustrated in
In view of the circumstances described above, an object of the present invention is to add a gasket installation determination function to a metal gasket provided with a bead section on the inner peripheral side of a straight section and a bent section on the outer peripheral side of the straight section in order to restrain the degradation of a sealing function caused by the corrosion of a housing.
To this end, a metal gasket in accordance with the present invention is a metal gasket to be sandwiched between a pair of housings, the metal gasket including: a straight section provided with a bolt hole; a bead section formed by being raised from an inner peripheral edge of the straight section toward one side in the direction of the thickness of the gasket; and a bent section formed by being bent from an outer peripheral edge of the straight section toward the other side in the direction of the thickness of the gasket, wherein, in the case where the metal gasket is compressively sandwiched by the pair of housings, the bead section elastically deforms such that the height thereof decreases, and the straight section also elastically deforms. At this time, the inner peripheral edge of the straight section comes in contact with one of the housings, the outer peripheral edge of the straight section comes in contact with the other housing, and the bent section comes in contact with the one of the housings. A gasket installation determination projection, which is a part of a periphery, is provided on an outer peripheral edge of the metal gasket, which is an outer peripheral edge of the bent section or the outer peripheral edge of the straight section.
In the metal gasket in accordance with the present invention having the foregoing configuration, the bead section is provided on the inner peripheral side of the straight section and the bent section is provided on the outer peripheral side of the straight section. In addition, the gasket installation determination projection, which is a part of the periphery, is provided on the outer peripheral edge of the metal gasket, which is the outer peripheral edge of the bent section or the outer peripheral edge of the straight section, and the gasket installation determination projection is disposed, protruding from an installation space between the pair of housings to the outer side on the plane. Hence, the projection can be visually checked for the presence thereof from outside the housings, and checking the presence of the projection in this manner makes it possible to visually check from outside an installation place that the gasket has been installed to the installation place (if the projection is visually recognized, then it can be known that the gasket has been installed, or if the projection is not visually recognized, then it can be known that the gasket has not been installed).
The aspect described below can be considered as the configuration for providing the gasket installation determination projection on the outer peripheral edge of a metal gasket provided with a bead section on the inner peripheral side of a straight section and a bent section on the outer peripheral side of the straight section.
(1) The bent section is provided on the outer peripheral edge of the straight section, and the gasket installation determination projection, which is a part of the periphery, is provided on the outer peripheral edge of the bent section.
(2) The bent section is provided on the outer peripheral edge of the straight section, a second straight section is provided on the outer peripheral edge of the bent section, and the gasket installation determination projection, which is a part of the periphery, is provided on the outer peripheral edge of the second straight section.
(3) The bent section is provided on a part of the periphery of the outer peripheral edge of the straight section thereby to provide, on the outer peripheral edge of the metal gasket, an area in which the bent section is provided and an area in which no bent section is provided. Further, in the latter area having no bent section, the gasket installation determination projection, which is a part of the periphery, is provided on the outer peripheral edge of the straight section.
(4) The gasket installation determination projection may be provided at a position on the outer peripheral side of the bolt hole or a position in the vicinity thereof, or a position between bolt holes that are adjacent to each other (an inter-bolt-hole position). According to the present invention, therefore, the gasket installation determination projection can be provided at any position of the outer peripheral section of the gasket, thus enabling the gasket installation determination projection to be provided while preventing a spacing conflict relative to adjacent components. For example, when the gasket installation determination projection is provided at a position between the bolt holes and if the gasket installation determination projection inconveniently interferes with an adjacent component, then the gasket installation determination projection can be provided at a position on the outer peripheral side of the bolt holes or at a position in the vicinity thereof so as to make it possible to avoid the interference with the adjacent component. Thus, the present invention can contribute to meeting the demand for downsizing equipment in recent years.
(5) The gasket installation determination projection may be provided as a projection directed parallel to the straight section or as a projection directed parallel to the bent section.
The metal gasket, as a whole, may be a metal-only gasket composed only of a metal plate. Alternatively, however, the gasket may be a laminated type metal gasket having a rubber layer attached to the surface of a metal plate. In this case, the rubber layer comes in contact with a housing to which the gasket is to be installed, so that the sealing effect can be expected to be exerted by the rubber layer.
The present invention makes it possible to add a gasket installation determination function to a metal gasket provided with a bead section on the inner peripheral side of a straight section to restrain the degradation of the sealing function caused by the corrosion of a housing and also provided with a bent section on the outer peripheral side of the straight section, thus enabling the performance of the gasket to be significantly improved.
The following will describe embodiments of the present invention with reference to the accompanying drawings.
As illustrated by the enlarged views of
Further, a second straight section 16 is integrally formed on the outer peripheral side of the bent section 15, and a gasket installation determination projection 17 is integrally formed further on the outer peripheral side of the second straight section 16. The second straight section 16 is provided along the entire periphery of the gasket 11, and provided parallel to the straight section 12. On the other hand, the gasket installation determination projection 17 is provided only on a part of the periphery of the gasket 11 and is provided on the same plane as the second straight section 16. Further, the gasket installation determination projection 17 is provided as a projection shaped like a flat tongue piece on the outer peripheral side of the bolt hole 13.
The bead section 14 provided on the inner peripheral side of the straight section 12, the bent section 15 provided on the outer peripheral side of the straight section 12, the second straight section 16, and the gasket installation determination projection 17 can be simultaneously formed by press working or the like.
Further, as illustrated in the diagrams of
The metal gasket 11 having the foregoing configuration is used by being sandwiched between a pair of housings, and exerts the sealing effect between the pair of housings. If the material of the housings is an aluminum alloy (ADC12 or the like), then the housings tend to develop crevice corrosion. Under such circumstances, the metal gasket 11 having the foregoing configuration is placed, in the initial placement of the metal gasket 11 before being compressively sandwiched by the pair of housings, such that the bent section 15 faces one housing and the bead section 14 faces the other housing. Thereafter, the gasket 11 is compressively sandwiched in the thickness direction by the pair of housings so as to be clamped as illustrated in
In addition to the above, in the metal gasket 11 having the foregoing configuration, the second straight section 16 is provided on the outer peripheral side of the bent section 15, and the gasket installation determination projection 17, which is a part of the periphery, is provided on the further outer peripheral side of the second straight section 16 and is provided on the same plane. This arrangement enables the gasket installation determination projection 17 to be placed to project toward the outside of the housings “O” from the installation space between the pair of housings 61 and 62, as illustrated in
To place the gasket installation determination projection 17 such that the projection 17 projects toward the outside of the housings “O” from the installation space between the pair of housings 61 and 62, a relationship denoted by L1>L2 is to be set, the length (distance) from the center of the bolt hole 13 to the distal end of the projection 17 being denoted by L1, and the length (distance) from the center of the bolt hole 13 to the edges of the housings 61 and 62 being denoted by L2, as illustrated in
Further, to have only the gasket installation determination projection 17 project toward the outside of the housings “O” from the installation space between the pair of housings 61 and 62 while preventing the second straight section 16 from projecting, a relationship denoted by L1>L2≥L3 is to be set, the length (distance) from the center of the bolt hole 13 to the distal end of the projection 17 being denoted by L1, the length (distance) from the center of the bolt hole 13 to the edges of the housings 61 and 62 being denoted by L2, and the length (distance) from the center of the bolt hole 13 to the outer peripheral edge of the second straight section 16 being denoted by L3.
The metal gasket 51 according to the prior art illustrated in
To prevent such a problem, therefore, the second straight section 16 is interposed between the bent section 15 and the gasket installation determination projection 17 in the present embodiment. With this arrangement, due to the interposition of the second straight section 16, the projecting direction of the gasket installation determination projection 17 is changed, so that the gasket installation determination projection 17 does not interfere with the one housing 61, thus enabling the gasket 11 to be properly sandwiched.
In the present embodiment, the bead section 14 has the half bead shape. Alternatively, however, the bead section 14 may have, for example, a full bead shape having an arc-shaped cross section or a trapezoidal bead shape having a trapezoidal cross section. As an example, in the metal gasket 11 illustrated in
The gasket peripheral position where the gasket installation determination projection 17 is to be provided may be a position on the outer peripheral side of the bolt hole 13 or a position in the vicinity thereof, or a position between the bolt holes 13 that are adjacent to each other (inter-bolt-hole position).
As illustrated in
Further, a gasket installation determination projection 17, which is a part of the periphery, is formed integrally with the outer peripheral edge of the bent section 15. The gasket installation determination projection 17 is provided as a projection shaped like a flat tongue piece on the outer peripheral side of the bolt hole 13. Further, the gasket installation determination projection 17 is provided as a projection parallel to the straight section 12; alternatively, however, the gasket installation determination projection 17 may be provided as a projection parallel to the bent section 15, as illustrated in
As illustrated in the drawings of
The bent section 15 has a shape of gradational change, in which, at the end part of the area R1, where the bent section 15 is provided, the length thereof gradually decreases toward the area R2, where the bent section 15 is not provided (L1>L2). This arrangement makes it possible to gently change the contact surface pressure applied to the housings. The length of the bent section 15 ideally ranges from about 0.3 mm to about 5 mm (if the length of the bent section 15 is below 0.3 mm, then the compressibility of the bent section 15 may be significantly degraded, leading to a large loss of a bolt axial force).
The area R2, where the bent section 15 is not provided, is provided at a position in the vicinity of the bolt hole 13. At a position in the vicinity of the bolt hole 13, a high surface pressure arises due to the high rigidity of a bolt seating surface. Therefore, even if the bent section 15 is not provided at a position in the vicinity of the bolt hole 13, the place where the high surface pressure takes place will substitute for the bent section 15.
Further, the gasket installation determination projection 17, which is a part of the periphery, is integrally formed in the area R2, where the bent section 15 is not provided. The gasket installation determination projection 17 is provided as a projection shaped like a flat tongue piece at a position in the vicinity of the outer peripheral side of the bolt hole 13. Further, the gasket installation determination projection 17 is provided as a projection parallel to the straight section 12; alternatively, however, the gasket installation determination projection 17 may be provided as a projection parallel to the bent section 15.
Still further, the bead section 14 may be provided as a bead section having a half bead shape, as illustrated in the drawings of
In the embodiments described above also, providing the bent section 15 makes it possible to restrain the sealing function from being degraded due to the occurrence of the crevice corrosion in the housings, and providing the gasket installation determination projection 17 enables the gasket to have the gasket installation determination function.
Number | Date | Country | Kind |
---|---|---|---|
JP2015-231912 | Nov 2015 | JP | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/JP2016/084892 | 11/25/2016 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2017/090702 | 6/1/2017 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
4834399 | Udagawa | May 1989 | A |
5255926 | Udagawa | Oct 1993 | A |
5344165 | Miyaoh | Sep 1994 | A |
5906376 | Udagawa | May 1999 | A |
6406032 | Miyaoh | Jun 2002 | B1 |
8128099 | Duckek | Mar 2012 | B2 |
9121489 | Tosa et al. | Sep 2015 | B1 |
20010045707 | Hegmann | Nov 2001 | A1 |
20020140179 | Sadowski | Oct 2002 | A1 |
20030011139 | Miyaoh | Jan 2003 | A1 |
20030230858 | Matsuki et al. | Dec 2003 | A1 |
20060290072 | Chen et al. | Dec 2006 | A1 |
20070164518 | Imai | Jul 2007 | A1 |
20080237997 | Murata | Oct 2008 | A1 |
20090072493 | Duckek | Mar 2009 | A1 |
20090102138 | Hoehe | Apr 2009 | A1 |
20120153579 | Nakaoka | Jun 2012 | A1 |
20120319361 | Matsushita | Dec 2012 | A1 |
20140090343 | Egloff | Apr 2014 | A1 |
20140203523 | Anzai et al. | Jul 2014 | A1 |
20180023705 | Watanabe | Jan 2018 | A1 |
Number | Date | Country |
---|---|---|
103797286 | May 2014 | CN |
1371884 | Dec 2003 | EP |
54-27203 | Feb 1979 | JP |
2004-19668 | Jan 2004 | JP |
2013-61002 | Apr 2013 | JP |
2011024812 | Mar 2011 | WO |
Entry |
---|
International Search Report issued in WIPO Patent Application No. PCT/JP2016/084892, dated Feb. 7, 2017. |
Number | Date | Country | |
---|---|---|---|
20180335142 A1 | Nov 2018 | US |