Due to the ability of carbon dioxide (CO2) to trap heat as a greenhouse gas, the accumulation of anthropogenic CO2 in the Earth's atmosphere from fossil fuel combustion is influencing the climate and contributing to the increasing frequency of natural disasters. As a result, the global community is seeking to reduce atmospheric carbon and achieve carbon neutrality in the next few decades. While renewable energy sources have shown promise to limit CO2 emissions, carbon capture has emerged as a critical and complementary strategy for mitigating carbon emissions and more rapidly addressing the wide-ranging impacts of climate change. Currently, multiple carbon capture technologies are available for capturing CO2 from industrial processes, including pre-combustion capture, oxy-fuel combustion capture, and post-combustion capture, and each option exhibits distinct advantages and limitations. Among these approaches, post-combustion CO2 capture methods have garnered the most attention, primarily due to their adaptability, as these capture devices can be retrofitted into existing facilities.
Provided are methods of synthesizing metal-organic framework (MOF) materials. The MOF materials and methods of using the MOF materials to capture CO2, including under high humidity conditions are also provided. The present disclosure is illustrated by reference to an Example, below, which describes the synthesis of Zn-based MOFs denoted NU-220, CALF-20M-w-LT, CALF-20M-w-HT, and CALF-20M-e, that feature hydrophobic methyl-triazolate linkers. The Example further demonstrates that the MOFs improve CO2 uptake in the presence of water as compared to a Zn-based MOF that does not include the hydrophobic methyl-triazolate linker, i.e., CALF-20. Notably, both CALF-20M-w-HT and CALF-20M-c retain over 20% of their initial CO2 capture efficiency at 70% to 80% relative humidity (RH)—a threshold at which CALF-20 shows negligible CO2 uptake. Grand canonical Monte Carlo (GCMC) simulations reveal that the methyl group provided by the methyl-triazolate linker hinders water network formation in the pores of CALF-20M-w-LT and CALF-20M-e and enhances their CO2 selectivity over N2 in the presence of high moisture content. Moreover, calculated radial distribution functions indicate that introducing the methyl group into the triazolate linker increases the distance between water molecules and Zn coordination bonds, offering insights into the origin of the enhanced moisture stability observed for CALF-20M-w-LT and CALF-20M-e relative to CALF-20. These results show that the disclosed design strategy has afforded more robust sorbents that meet the challenge of effectively capturing CO2 in practical industrial applications.
In one aspect, a material is provided comprising a Zn-(methyltriazolate)-(oxalate) metal-organic framework (MOF) having a chemical formula of Zn(3-methyl-1H-1,2,4-triazolate)(oxalate)0.5 (Zn(mtz)(ox)0.5) and comprising oxalate groups forming oxalate layers and (mtz)Zn2(mtz) groups forming (mtz)Zn2(mtz) layers. In some embodiments, oxalate groups of adjacent oxalate layers are parallel, wherein each methyl group of each (mtz)Zn2(mtz) group is oriented in opposing directions, and wherein adjacent methyl groups of adjacent (mtz)Zn2(mtz) groups and on a same side of planes defined by the oxalate groups are oriented in opposing directions. In other embodiments, oxalate groups of adjacent oxalate layers are non-parallel, and wherein each methyl group of each (mtz)Zn2(mtz) group is oriented in the same direction
In another aspect, a method for synthesizing a Zn-(methyltriazolate)-(oxalate) MOF is provided, the method comprising exposing a solution comprising zinc oxalate, 3-methyl-1H-1,2,4-triazole, and a solvent under conditions to induce crystallization of a Zn-(methyltriazolate)-(oxalate) MOF having a chemical formula of Zn(mtz)(ox)0.5 from the zinc oxalate and the 3-methyl-1H-1,2,4-triazole.
Other principal features and advantages of the disclosure will become apparent to those skilled in the art upon review of the following drawings, the detailed description, and the appended claims.
Illustrative embodiments of the disclosure will hereafter be described with reference to the accompanying drawings. Color versions of the figures can be found in Wang, Xiaoliang, et al. “Tailoring Hydrophobicity and Pore Environment in Physisorbents for Improved Carbon Dioxide Capture under High Humidity.” Journal of the American Chemical Society 146.6(2024): 3943-3954, the disclosure of which is incorporated herein for the purpose of providing color figures.
Metal-organic frameworks (MOFs) are hybrid, crystalline, porous materials made from metal-ligand networks that include inorganic nodes, composed of metal ions or metal ion clusters, connected by organic linkers. The present disclosure provides Zn-(methyl triazolate)-(oxalate) MOFs in which the inorganic nodes are composed of zinc ions connected by methyl triazolate linkers and oxalate linkers.
The present MOFs may be synthesized by exposing a solution of zinc oxalate, 3-methyl-1H-1,2,4-triazole, and a solvent under conditions to induce crystallization of the MOF from the zinc oxalate and the 3-methyl-1H-1,2,4-triazole. The method may further comprise an activation step which may be carried out by heating the MOF at an activation temperature for a period of time. As described in detail in the Example, below, it has been found that the solvent being used determines the physical characteristics of the resulting MOF, and therefore, its properties. For a given solvent, the activation temperature being used can also determine the physical characteristics of the resulting MOF and its properties. Regarding the solvent, either methanol, water, or ethanol may be used. The selected solvent is characterized as “neat” or “pure,” by which it is meant that it is not a mixture of different solvent components and is generally free of other components other than the selected solvent. Otherwise, the conditions being used to induce crystallization refer to those generally used in solvothermal/hydrothermal synthesis, include heating at an elevated temperature for a period of time under elevated pressure. Illustrative conditions are provided in the Example, below. Regarding the activation temperature, the particular value can depend upon the selected solvent. Illustrative activation temperatures, including when using certain solvents, are provided in the Example, below. However, in embodiments, the temperature is 70° C. or greater, 120° C. or greater, 125° C. or greater, 130° C. or greater, or 135° C. or greater. This includes any range between these values. In embodiments, the solvent is pure ethanol and the activation temperature is 70° C. or greater. In embodiments, the solvent is pure water and the temperature is 120° C. or greater.
Although each solvent described above provides a Zn-(methyltriazolate)-(oxalate) MOF having a chemical formula Zn(mtz)(ox)0.5 (mtz=3-methyl-1,2,4-triazolate and ox=oxalate), the different solvents provide physically distinct MOFs. As noted above, for a given solvent, the activation temperature being used can also provide physically distinct MOFs. For example, the use of pure methanol as the solvent provides a NU-220 MOF while the use of pure ethanol as the solvent provides a CALF-20M-e MOF. The use of pure water as the solvent and an activation temperature below 100° C. provides a CALF-20M-w-LT MOF (LT=low temperature) while the use of pure water as the solvent and an activation temperature above 120° C. provides a CALF-20M-w-HT MOF (HT=high temperature). The unique physical characteristics of each of these MOFs is further described below. These unique physical characteristics distinguish the various MOFs from one another and further distinguish the MOFs from a comparative MOF synthesized using zinc oxalate and a different organic linker, 1H-1,2,4-triazole (no methyl group).
The structure of NU-220 MOF, synthesized using pure methanol as the solvent, is shown in
The structure of CALF-20M-w-LT MOF, synthesized using pure water as the solvent and an activation temperature below 100° C. is shown in the top image of
Using pure water as the solvent but a higher activation temperature provides CALF-20M-w-HT MOF. This MOF crystallizes in the monoclinic P21/c space group and has penta-coordinated zinc connected to three mtz linkers and an oxalate linker. The orientation of the mtz linkers is further described below with reference to
The structure of CALF-20M-e MOF, synthesized using pure ethanol as the solvent is shown in the top image of
Powder X-ray diffraction (PXRD) spectra may also be used to characterize the MOFs, including to distinguish the MOFs from one another. This is shown by comparing the PXRD spectra (measured at room temperature) for various MOFs as shown in
Water isotherms may also be used to characterize the MOFs, including to distinguish the MOFs from one another. This is shown by comparing the water isotherms (measured at room temperature) for various MOFs as shown in
The present MOFs may be characterized by linker orientation, which is demonstrated by reference to
As noted above, the present Zn-(methyltriazolate)-(oxalate) MOFs are physically distinct from one another. They are also physically distinct from CALF-20, the comparative MOF synthesized using zinc oxalate and a different organic linker, 1H-1,2,4-triazole (no methyl group). The structure of the CALF-20 MOF is shown in
The physical differences of the present MOFs result in functional differences which are described in detail in the Example, below. However, these functional differences include different CO2 sorption behavior as demonstrated in
Functional differences also include different H2O sorption behavior as demonstrated in
Functional differences further include different CO2 loading and CO2 uptake efficiencies as a function of relative humidity (RH). This is demonstrated in
Thus, the present MOFs may be used in a method for capturing CO2. In such a method, any of the disclosed Zn-(methyltriazolate)-(oxalate) MOFs are exposed to an atmosphere comprising CO2. As described above, the CO2 in the atmosphere is adsorbed by the MOF and thereby, removed therefrom. The atmosphere may comprise other components, e.g., N2, water, etc., such that the method separates the CO2 from the other components in the gas mixture. In embodiments, the atmosphere is a flue gas. In embodiments, the atmosphere (or flue gas) is characterized by a relative humidity (RH) of at least 50%, at least 55%, at least 60%, at least 65%, at least 70%, at least 75%, at least 80%, or a range of between any of these values. In embodiments, the atmosphere (or flue gas) is characterized by a CO2 partial pressure in a range of from 0.10 bar to 0.20 bar and a total pressure of 1 bar. In an additional step, the adsorbed CO2 can then be removed from the MOF.
The present MOF synthesis methods may make use of 3-methyl-1H-1,2,4-triazole and different organic linker, 1H-1,2,4-triazole (no methyl group), wherein the two types of linkers are present in different amounts. In embodiments, both linkers are used and the 3-methyl-1H-1,2,4-triazole is used in an amount of less than 15 weight % (amount of 3-methyl-1H-1,2,4-triazole/(amount of 3-methyl-1H-1,2,4-triazole and 1H-1,2,4-triazole)*100). This includes less than 10 weight %, less than 5 weight %, and a range between any of these values. This may be used to tune CO2 and H2O sorption characteristics, (See
The term “NU-220” and the like refers to a Zn-(methyltriazolate)-(oxalate) MOF having a chemical formula of Zn(mtz)(ox)0.5, synthesized as described herein using pure methanol as the solvent, and having the physical and functional characteristics as described herein.
The term “CALF-20M-w-LT” and the like refers to a Zn-(methyltriazolate)-(oxalate) MOF having a chemical formula of Zn(mtz)(ox)0.5, synthesized as described herein using pure water as the solvent and an activation temperature below 100° C., and having the physical and functional characteristics as described herein.
The term “CALF-20M-w-HT” and the like refers to a Zn-(methyltriazolate)-(oxalate) MOF having a chemical formula of Zn(mtz)(ox)0.5, synthesized as described herein using pure water as the solvent and an activation temperature above 120° C., and having the physical and functional characteristics as described herein
The term “CALF-20M-e” and the like refers to a Zn-(methyltriazolate)-(oxalate) MOF having a chemical formula of Zn(mtz)(ox)0.5, synthesized as described herein using pure ethanol as the solvent, and having the physical and functional characteristics as described herein.
The present MOFs, materials (e.g., sorbents) comprising the MOFs, and systems comprising the sorbents, e.g., systems configured to capture CO2, are also encompassed by the present disclosure.
This Example describes a strategy to increase the water stability and CO2 adsorption properties of a MOF material involving the incorporation of hydrophobic groups, such as a methyl (—CH3) group, into the triazolate linker of CALF-20. The methyl group incorporation specifically involved replacing the hydrogen atom on the 3-position of the 1,2,4-triazole (tz) ring of the organic linker of CALF-20.
Using this strategy, distinct MOFs were synthesized using the 3-methyl-1H-1,2,4-triazole (mtz) linker and zinc oxalate (ZnOx), and it was found that the solvent and reaction conditions determined the structure of the MOF product. Methanol-assisted synthesis resulted in a MOF, denoted as NU-220. Reactions performed in ethanol afforded CALF-20M-c. Reactions performed in water and lower activation temperatures resulted in CALF-20M-w-LT (LT=low temperature) while higher activation temperatures resulted in CALF-20M-w-HT (HT=high temperature). Herein, CALF-20M-w may be used to refer to the use of water as a solvent without regard to activation temperature and thus, may encompass both of CALF-20M-w-LT and CALF-20M-w-HT.
Notably, the MOF materials exhibited between 1.81 and 2.13 mmol g−1 CO2 uptake at 0.15 bar (i.e., the typical CO2 partial pressure in flue gas), which corresponded to 69-78% of the capacity of CALF-20 at this pressure, confirming that introducing the methyl group did not significantly decrease the CO2 uptake capacity. Importantly, at the high RH value of 70%, CALF-20M-w-HT and CALF-20M-e maintained approximately 0.5 and 0.6 mmol g−1 of CO2 capture capacity, respectively, whereas CALF-20 demonstrated no CO2 uptake under these conditions, entirely compromising its carbon capture capability. In this Example, experimental and computational studies show how differences in the MOF structures resulted in distinct differences in performance for CO2 capture in both dry and humid environments. More broadly, this Example indicates that these new methyl-triazolate-based sorbents are more suitable for post-combustion carbon capture applications that contain high humidity than their non-methylated counterpart.
Materials. All chemicals were sourced from commercial vendors and utilized without further modification.
Single-Crystal X-ray Diffraction. Single-crystal X-ray structure analysis of NU-220 and CALF-20M-w-LT were carried out at 100 K and 298 K, respectively, using a Rigaku Cu-Synergy diffractometer equipped with shutter-less electronic-noise free Hybrid Photon Counting (HPC) detector and Cryostream 80-500K (Cryostream Oxford Cryosystems, Oxford, United Kingdom), MoKα(λ=0.71073 Å)/CuKα(λ=1.54184 Å) microfocus source with a beam size of ˜110 μm and a 4-circle Kappa geometry goniometer. The structure of CALF-20M-e was collected at 293 K under vacuum conditions using MicroED (also named XtaLAB Synergy-ED) equipped with a Rigaku HyPix-ED direct electron detector and controlled by the software of Rigaku Oxford Diffraction CrysAlisPro program package. The electron optics of the XtaLAB Synergy-ED are based on a 200 kV electron gun with a lanthanum hexaboride crystal as the electron emitter. The structures were determined by intrinsic phasing (SHELXT 2018/2) and refined by full-matrix least-squares refinement (SHELXL-2018/3) using the Olex2 software packages. Refinement results were obtained (data not shown). Crystal structures in CIF format have been deposited in the Cambridge Crystallographic Data Centre (CCDC) under deposition number CCDC-2286353-2286355.
X-ray Diffraction Analyses. Powder X-ray diffraction (PXRD) profiles of MOFs were measured at room temperature using a STOE-STADIP powder diffractometer, fitted with an asymmetric curved Germanium monochromator (employing CuKα1 radiation, λ=1.54056 Å) and a one-dimensional silicon strip detector (MYTHEN2 1K from DECTRIS). The line-focused Cu X-ray source operated at 40 kV and 40 mA. The sample powder was positioned between two Kapton sheets and assessed in a transmission setup with a rotating holder.
Variable Temperature X-ray Diffraction Analyses. Activated samples were placed into glass capillaries with a diameter of 0.5 mm and approximately 1.0 cm thickness. To keep the samples in place, the capillaries were packed with 0.5 cm of glass fiber. The samples were then rapidly rotated while being heated from 298 K to 673 K. The heating rate was maintained at 5° C. per minute in ambient air, holding for 5 minutes at each designated temperature.
Pure Gas Sorption Measurements. All MOF sorbents were activated at 413 K for 24 hours under dynamic vacuum before collecting N2, CO2 and water sorption measurements for surface area and pure gas uptake capacity. N2 isotherms were collected on a Micromeritics 3Flex instrument at 77 K and 298 K, and CO2 and water isotherms were measured at 298 K on the same instrument.
Scanning electron micrographs (SEM) (data not provided). SEM images were captured using a Hitachi SU8030 at the EPIC facility (NUANCE Center-Northwestern University). Samples were loaded on a conductive carbon adhesive tape on an aluminum stub and coated with OsO4 to ˜15 nm thickness in a Denton Desk III TSC Sputter Coater before imaging.
Thermogravimetric analysis (TGA) (data not provided). MOF samples were carefully transferred to TGA for thermal stability using Discovery TGA5500 (TA Instruments, New Castle, USA) under flowing dry N2 with the flow rate of 25 cc/min and ramp 5.00° C./min to 800.00° C.
Humid CO2 capture measurements. A flow system (not shown) supplying dry N2 (Airgas, ultra-high purity, 99.999%) and CO2 (Airgas, research grade, 99.999%) of varying humidity was constructed. The system was leak checked by ensuring no decrease in the pressure for at least 10 minutes while pressurized to 5 psig with N2. Alumina TGA holders loaded with powdered samples were placed in a 1″ outer diameter quartz tube. To activate the samples, the quartz tube was heated with a clamshell furnace (Lindberg/Blue M™ Mini-Mite™) under 100 sccm dry N2 to 343 K at a ramp rate of 4° C. minute-1, held for 4 hours, then allowed to cool to room temperature. 75 sccm dry CO2 was then bubbled through a gas diffuser in chilled deionized water (Thermo Fisher Scientific Neslab RTE7 Digital One recirculating chiller) to achieve the desired relative humidity. A dry CO2 stream was mixed in to achieve relative humidities below 40%. The activated sample was saturated in the H2O/CO2 stream for >10 hours. A digital hygrometer (Incubator Warehouse™ HumidiKit™) downstream of the sample confirmed steady state and the final relative humidity.
The saturated sample was immediately capped with minimum exposure to ambient conditions and then transferred to a thermogravimetric analysis instrument equipped with gas chromatography mass spectrometry (TGA-GCMS). TGA-GCMS was conducted to measure the quantity of captured CO2 using Netzsch STA 449 F3 “Jupiter” simultaneous thermal analyzer and Agilent 5973 GCMS. Throughout the desorption process, a flow rate of 25 mL/min of the carrier gas, dry argon (Ar), was maintained. After a 10-minute flow of Ar, the samples were heated to 413 K to release the adsorbed CO2. The setup ensured that gases released from the sample in the TGA device were directed into the GCMS and the GCMS was triggered immediately in TGA temperature profile. During heating of the samples in the TGA, a gas injection was triggered every minute by an automated gas valve. The area corresponding to each peak/injection was integrated to quantify the results.
In situ gas sorption for PXRD analysis. In situ total scattering data suitable for powder X-ray diffraction (PXRD) analysis was collected at beamline 11-ID-B located within the Advanced Photon Source at the Argonne National Laboratory using high energy X-rays (0.2116 Å, ˜58.6 keV). X-ray scattering images were collected using an amorphous-silicon-based flat panel detector. OF samples were packed in polyimide capillaries of ˜1.1 mm outer diameter and then assembled in a flow cell furnace and activated at 423 K for 1 h. Data was collected under dry and moist gas atmosphere. To enrich the gas stream with moisture, a water filled bubbler was used. Data was collected for dry helium and CO2 as well as water enriched (100% RH) helium and CO2. The samples were reactivated between each measurement to drive out potential guests. Data were collected at sample-to-detector distances of ˜1000 mm for diffraction analysis. The detector geometry was calibrated based on the scattering data collected for a CeO2 standard and GSAS-II was used to reduce obtained scattering images to one-dimensional scattering intensity data. PXRD data were analyzed using TOPAS. Lattice parameters, peak intensities and shapes were quantified following the Le Bail method and pseudo-Voigt functions as well as Rietveld based methods. Multivariate analysis including non-negative matrix factorization was carried out as described elsewhere.
Breakthrough tests. To assess the practical separation performance of the two phases, dynamic breakthrough tests were performed at 298 K and 1 bar using binary gas mixtures of CO2 and N2(15/85, v/v) under dry conditions, with a flow rate of 5.0 cm3/min. These experiments were carried out with a Micromeritics Breakthrough Analyzer (BTA) linked to a Pfeiffer mass spectrometer (GSD 350 02 Omnistar gas analysis system) at the outlet, allowing continuous monitoring and recording of the effluent gas composition. Stainless steel columns were packed with the well-activated MOF adsorbents to form the fixed bed. Prior to introducing the pre-mixed 15% CO2 gas stream at a 5 sccm flow rate, the system was preheated under a dry Helium flow (20 sccm, 1 bar) for 2 hours at 100/180° C.
Cycling experiments. Cycling experiments for CO2 adsorption were performed under dry conditions using thermogravimetric analysis (TGA). Sample activation for both pre-activated MOFs was conducted under flowing N2 at 100/180° C. for 20 minutes, maintaining a consistent flow rate of 25 mL/min for all TGA experiments. After a 30-minute exposure to this binary mixture at 25° C., the samples were heated to 100/180° C. for 15 minutes to regenerate the sorbents.
CALF-20: 1H-1,2,4-triazole (7.2 mmol, 500 mg) and zinc oxalate (4.3 mmol, 660 mg) were added in 20 mL methanol and introduced into a 100 mL autoclave. The resulting mixture was vigorously stirred for 10 minutes and then subjected to incubation at 453 K for 3 days. Subsequently, the white precipitate was collected by centrifuge and subjected to three rounds of washing using methanol (10 mL ca.) before being dried under vacuum for 2 hours. Activation of the samples was carried out at 413 K for 12 hours prior to conducting the gas isotherms and following measurements.
NU-220:3-methyl-1H-1,2,4-triazole (6 mmol, 500 mg) and zinc oxalate (2.15 mmol, 330 mg) were added in 20 mL methanol and introduced into a 100 mL autoclave. The resulting mixture was vigorously stirred for 10 minutes and then subjected to incubation at 453 K for 3 days. Subsequently, the white precipitate was collected by centrifuge and subjected to three rounds of washing using methanol (10 mL ca.) before being dried under vacuum for 2 hours. 333 mg of white precipitation was collected. Activation of the samples was carried out at 413 K for 12 hours prior to conducting the gas isotherms and following measurements.
CALF-20M-w: 3-methyl-1H-1,2,4-triazole (6 mmol, 500 mg) and zinc oxalate (2.15 mmol, 330 mg) were added in 20 mL water and introduced into a 100 mL autoclave. The resulting mixture was vigorously stirred for 10 minutes and then subjected to incubation at 453 K for 3 days. Subsequently, the white precipitate was collected by centrifuge and subjected to three rounds of washing using water (10 mL ca.) and three additional washes using methanol before being dried under vacuum for 2 hours. 293 mg of white precipitation was collected. High temperature activation of the samples was carried out at 413 K for 12 hours prior to conducting gas isotherms and following measurements. High temperature provides CALF-20M-w-HT. Low temperature activation of the samples involves temperatures less than 100° C. and provides CALF-20M-w-LT.
CALF-20M-e: 3-methyl-1H-1,2,4-triazole (6 mmol, 500 mg) and zinc oxalate (2.15 mmol, 330 mg) were added in 20 mL ethanol and introduced into a 100 mL autoclave. The resulting mixture was vigorously stirred for 10 minutes and then subjected to incubation at 453 K for 3 days. Subsequently, the white precipitate was collected by centrifuge and subjected to three rounds of washing using ethanol (10 mL ea.) before being dried under vacuum for 2 hours. 230 mg of white precipitation was collected. Activation of the samples was carried out at 343 K for 12 hours prior to conducting gas isotherms and following measurements.
To obtain partial charges on the MOF atoms, density functional theory (DFT) calculations were performed as implemented in VASP6.3.2 with PAW pseudopotentials. The energy cutoff was set to 600 eV, and the k-point grid to 4×4×2. The convergence criteria were set to 106 eV for electronic steps and 10−2 eV/Å for ionic steps. In the geometry optimization, the change of the positions of ions was allowed for, and lattice parameters were fixed at experimental values. The PBE exchange-correlation functional together with D3 (BJ) dispersion correction was used to describe interactions within the simulated system. Partial charges were obtained using electron density with the DDEC6 population analysis method.
The RASPA simulation package was used for all minimization and grand canonical Monte Carlo (GCMC) simulations. The partial atomic charges of the framework atoms were calculated utilizing the DDEC6 method. The structures of MOFs were obtained from DFT minimizations and were considered rigid for all simulations. A 12-6 Lennard-Jones (LJ) plus Coulomb potential was used for adsorbate-adsorbate and adsorbate-framework interactions. The LJ parameters for the framework atoms were taken from the DREIDING Force Field (DFF). The LJ parameters and partial charges of N2 and water molecules were taken from the TraPPE force field and TIP4P model, respectively (data not shown). For CO2 molecules, the LJ parameters and partial charges which predict the adsorption isotherm of CO2 in zeolite LTA-4A were used, in very good agreement with the experimental isotherm. The Lorentz-Berthelot mixing rules were applied for interactions between unlike species. The LJ potential was terminated using a cutoff distance of 12.8 Å without considering the tail correction. The Ewald summation was used for long-range electrostatic interactions.
Energy Minimizations. The minimum energy structures and interaction energies for isolated guest molecules in each sorbent were found as follows. To ensure robust convergence to the global minimum, minimizations were performed for each adsorbate in each sorbent, commencing from 100 distinct random initial positions and a short equilibration. The lowest energy value obtained from these cycles is reported herein.
GCMC Simulations. To predict the adsorption isotherms of pure components, grand canonical Monte Carlo (GCMC) simulations were conducted at 298 K for pure CO2 and water for comparison with experiment. In addition, simulations were performed at 313 K for all 3 gases, as this is a common temperature investigated for post-combustion CO2 capture. To calculate the relative humidities in the simulations, the water saturation pressures for the TIP4P model of 4.59 kPa (SAT-TMMC: Liquid-Vapor coexistence properties-TIP4P Water (LRC), NIST) and 10.63 kPa at 298 K and 313 K, respectively, were used.
To investigate how relative humidity affects the CO2 uptake, multicomponent isotherms at 313 K were also simulated using GCMC. The total pressure of the system was fixed at 1 bar, which is a typical flue gas condition. The gas-phase CO2 mole fraction was fixed at 14% as a typical CO2 concentration in flue gas from a coal-fired process, the relative humidity was varied from 1% to 95%, and the balance at each relative humidity was assumed to be nitrogen.
For CO2 and N2 GCMC simulations, identical probabilities of insertion/deletion, translation, rotation, and reinsertion Monte Carlo (MC) moves were used, while additional continuous fractional component MC moves were included for water simulations. A total of 100,000 initialization cycles and 100,000 production cycles were used to predict the uptake of pure CO2 and N2, where a cycle consists of N Monte Carlo moves and N is the maximum of the number of guest molecules in the system at the beginning of the cycle or 20. A total of 500,000 initialization cycles and 500,000 production cycles were used for the pure water and multicomponent uptake predictions. If the system did not reach equilibrium after these 1 million cycles, the simulations were continued for another 500,000 initialization cycles followed by another 500,000 production cycles.
To begin the investigation, the reactions of mtz with ZnOx in different solvents were screened. The individual components were pre-mixed in methanol, ethanol, or water separately and heated at 180° C. for 3 days in a Parr vessel. Similar to the synthesis of CALF-20, all three reactions generated a white material that precipitated out. Interestingly, powder X-ray diffraction (PXRD) analysis of the products indicated each of the three solvents produced a different crystalline material, which contrasts the behavior of CALF-20. In CALF-20, the N atoms in the 1,2 positions of the triazolate linker bridge Zn dimers, which were linked to the next dimer by the N atom in the 4-position. The Zn coordination was completed by two oxygen atoms of a chelating oxalate group, and there were no open coordination sites. Following the reaction in methanol, NU-220 crystallized in the tetragonal space group P43212 (
In contrast, reactions in water (and low activation temperature) and ethanol led to the formation of CALF-20M-w-LT and CALF-20M-e, respectively, which crystallized in the monoclinic P21/c and orthorhombic Pbcn space groups, respectively, with a formula of [Zn(mtz)(ox)0.5] (
Structural analysis of CALF-20M-w-LT and CALF-20M-e unveiled noteworthy alterations in the pore properties relative to those of CALF-20 that arose from the presence of the methyl groups that lined the pores. Specifically, the pore apertures for CALF-20M-w-LT and CALF-20M-e were 3.4 Å×6.9 Å and 3.2 Å×3.2 Å, respectively, which were significantly reduced from the pore aperture of 5.2 Å×5.7 Å found in CALF-20. Notably, the structures of CALF-20M-w-LT and CALF-20M-e differed from one another in the orientation of the layers within each material. The triazolate layers in CALF-20M-w-LT exhibited a unidirectional arrangement, denoted as A-A-A, while those in CALF-20M-e display an alternating orientation pattern of A-B-A. This difference in layer orientation further impacted the dimensions of the pore channels, resulting in a smaller effective 1D channel and 18% reduction of unit cell volume for CALF-20M-e. In contrast, the triazolate layer in CALF-20 and its hydrated form do not adopt a similar configuration. As three different structures with the same linker were obtained by only varying the solvents used in the synthesis, it can be concluded that different solvents interact with MOF precursors and significantly influenced the nucleation, crystal growth, and self-assembly processes involved in the synthesis.
To investigate phase transitions among the three polymorphs, the corresponding MOFs (˜50 mg) were incubated at 453 K for 24 hours in two alternative solvents (10 mL) separately, and the dynamic response of the framework to solvent stimuli (e.g., methanol-synthesized NU-220 incubated in water and ethanol separately) was observed, highlighting the pivotal role of solvents in directing the structure from thermal kinetics aspects. The phase transitions were monitored using PXRD (
The effects could encompass diverse mechanisms, including lattice swelling or contraction, solvent coordination, and hydrogen bonding. It was hypothesized that during the synthesis of CALF-20M-c, the solvent ethanol served as a template and filled the voids within the structure. However, the ultramicroporous space of CALF-20M-w-LT limited the diffusion of ethanol and hindered the phase transition of CALF-20M-w-LT to CALF-20M-c. Meanwhile, a potential energy barrier inhibited the reversal of the triazolate layers from the A-B-A pattern in CALF-20M-e to the A-A-A pattern in CALF-20M-w-LT. Variations between solvents, including differences in polarity, coordinating abilities, and hydrogen bonding capabilities, afforded varying effects on the coordination environment, intermolecular interactions, and packing arrangements within the MOF structure. In these materials, solvents interacted with the structural components to induce alterations in the packing arrangement and bonding interactions, resulting in a dynamic response at elevated temperatures. For instance, methanol displayed intermediate polarity and molecular size in comparison to water and ethanol. The presence of a larger dipole moment and fewer carbon atoms in methanol resulted in stronger hydrogen bonding and dipole-dipole interactions compared to ethanol. The same phase products were observed in propanol (1-propanol and isopropanol) and butanol (data not shown), and a binary mixture of water and ethanol resulted in an A-A-A pattern like CALF-20M-w-LT. Methanol potentially served as a template with proper molecular dimension for the growth of the framework around methanol molecules in NU-220. Overall, these experimental findings suggest that the solvent not only had effects during the nucleation, crystal growth, and self-assembly processes, but also contributed to the phase transition behavior of these MOFs under different media.
CO2 sorption isotherms for NU-220, CALF-20M-w-HT, CALF-20M-c, and CALF-20 were then collected at 298 K, and it was observed that the shape of the CALF-20M-w-HT isotherm closely resembled that of CALF-20, while the isotherms of NU-220 and CALF-20M-c featured slightly different shapes based on the slope of the plateau region (
Notably, it was observed that the CO2 isotherms in NU-220 and CALF-20M-e reach saturation before 0.2 bar, while the CALF-20 and CALF-20M-w-HT isotherms continued to rise over the pressure range studied. Furthermore, it was observed that for CALF-20M-e the isotherms at 313 K and 298 K exhibited a plateau (data not shown), but when the temperature decreased to 273 K, the CO2 isotherm did not plateau and exhibited a gradual increase in CO2 uptake up to 1 bar, suggesting structural flexibility and a variation in the adsorption mechanism (data not shown), which is not observed in NU-220 (data not shown).
Next, H2O sorption isotherms were obtained at 298 K for CALF-20, NU-220, CALF-20M-w-HT, CALF-20M-e, with the results presented in
From the CO2 and water isotherms, it was seen that the reduced pore sizes of CALF-20M-w-HT and CALF-20M-e not only enhanced CO2 uptake but also suppressed H2O adsorption at low pressures. The minimal N2 adsorption at 77 K in CALF-20M-w and CALF-20M-e (data not shown) was consistent with smaller pores.
The stability and regenerability of CO2 sorbents are critical factors in their suitability for operational conditions and efficient CO2 capture in flue gas systems. Long-term stability is paramount to ensure the extended lifespan of sorbents, including in the presence of competing gases and vapors. To evaluate the stability of the activated samples under harsh conditions of elevated temperatures and high RH, standardized accelerated aging (SAA) experiments were conducted. Specifically, the activated sorbents were incubated in a humidity oven at 343 K and 80% RH for 15 days to accelerate the aging process. To evaluate the degradation rate of sorbents, the aged samples were re-activated, and their CO2 sorption isotherms were measured after 7 and 15 days. It was found that all three sorbents exhibit consistent CO2 isotherms throughout the aging process, confirming their stability (
Additionally, a quantitative analysis of PXRD patterns was performed to directly assess the changes in crystallinity utilizing silicon as an internal standard (data not sown). Specifically, the ratio of peak intensities (R=p1/p2) were evaluated, where p1 represents the intensity of the selected characteristic peak of the sorbent and p2 corresponds to the intensity of silicon. (In pure silicon, both p1 and p2 represent two different peaks from silicon.) To account for potential fluctuating mass effects on diffraction intensity, a small portion of the sample was taken from the pre-mixed samples for PXRD during SAA experiments. To quantify the crystallinity changes, the characteristic peaks of NU-220 at 13.66° {201} (data not shown), CALF-20M-w-LT at 13.91° {001} (
Following SAA stability assessments, attention was shifted to probing the thermal stability of NU-220, CALF-20M-w-LT, and CALF-20M-c, and variable-temperature PXRD (VT-PXRD) measurements from 298 to 673 K were conducted. Remarkably, NU-220 and CALF-20M-w-LT preserved their structural integrity up to 648 K (
To better understand the behavior of these MOF sorbents, grand canonical Monte Carlo (GCMC) simulations were performed. First, to elucidate the demonstrated robustness under SAA conditions, pure water adsorption was simulated, and the distribution of water molecules within the framework was examined. The distance between the Zn—N bonds and adsorbed water molecules was quantified by the radial distribution function (RDF) at 95% RH. As illustrated in
The minimum interaction energy between a single molecule (CO2, H2O, or N2) and each sorbent was calculated using the same force field as used for the GCMC simulations. As shown in Table 1, N2 had a very similar interaction energy with all four sorbents, whereas water had similar interaction energies (around −50 KJ/mol) with NU-220, CALF-20M-w-LT, and CALF-20M-e but a less favorable interaction (−42.1 kJ/mol) with CALF-20. Given that the newer adsorbents contained methyl groups-which were added due to their supposed hydrophobicity—this is surprising. However, as noted above, the results are consistent with the low-pressure trends in the experimental water isotherms (
Next, the single-component CO2 and water isotherms for all four sorbents were determined by GCMC simulations. The simulated results for CO2 at 298 K closely matched the experimental isotherms for CALF-20 and NU-220 (data not shown), and for CALF-20M-w-LT and CALF-20M-e, the simulated isotherms had the same shape as those from the experiment, but with higher loadings predicted at higher pressures (
In the case of CALF-20, the water-water interactions increased dramatically around 25% RH, which is also the range where the isotherm rose sharply, suggesting the emergence of a hydrogen bonding network among water molecules (data not shown). This was also observed in NU-220 (data not shown) but at even lower RH values (<20% RH). In contrast, CALF-20M-w-LT and CALF-20M-e demonstrated minimal water-water interactions (data not shown), demonstrating that the modifications in pore dimension and shape dramatically impacted the ability of water to form hydrogen bonding networks. This observation suggests that methyl functionalization presents a promising opportunity for CALF-20M-w-LT and CALF-20M-e to effectively capture CO2 under high humidity conditions.
To compare the water network in all frameworks, the distribution of water molecules in the pores at 95% RH was visualized (data not shown), and the proportion of water molecules that form hydrogen bonds with other water molecules and with the framework (
Finally, competitive isotherms were simulated with the total pressure fixed at 1 bar, the gas-phase mole fraction of CO2 fixed at 14%, variable RH, and the balance of the gas phase as nitrogen. The results in
Inspired by the multicomponent GCMC results, the CO2/N2 separation performance of NU-220, CALF-20M-w-HT, and CALF-20M-e was assessed through pure gas isotherms and kinetic experimental breakthrough tests. The pure CO2 and N2 sorption isotherms for the four sorbents were measured at 298 K (
Considering the adsorption energies in Table 1, the relevance of N2 uptake within this Example was minor, and preferential adsorption of either CO2 or H2O was indicated in both simulations and experiments, signifying a pronounced CO2 to N2 selectivity especially for CALF-20M-w-HT and CALF-20M-c. To probe the CO2 uptake performance for these MOFs in the presence of humidity, an experimental setup was employed involving humid CO2 capture experiments using a flow gas system in which each sorbent was subjected to streams of CO2 with varying RH values. Specifically, the sorbent samples were placed in a ceramic container and positioned within a tube furnace. To ensure proper activation, the sorbents were treated with dry nitrogen followed by heating to 413 K before cooling to room temperature for humid CO2 capture experiments. Next, the subsequent analysis was performed using a thermogravimetric analysis instrument equipped with gas chromatography mass spectrometry (TGA-GCMS) to accurately measure the quantity of loaded CO2. For desorption experiments, the sorbent samples were heated to 413 K under a continuous flow of Ar as the carrier gas. GC-MS analysis enabled the identification and quantification of the amount of the resulting exhaust gases, which contained CO2 and H2O. Notably, the experimentally quantified amount of CO2 adsorbed was inevitably underestimated compared to the actual amount adsorbed due to the slight loss of CO2 that occurred during the transfer/mounting of saturated sorbents from the furnace to the TGA-GCMS instrument, which necessitated exposure of the samples to ambient conditions after uncapping.
The results in
On the other hand, the results for CALF-20M-w-HT and CALF-20M-e in
A potential reason for the difference between the simulated and experimental pure and multicomponent isotherms for CALF-20M-w-LT and CALF-20M-e is structural flexibility of the MOFs (
While typical water isotherms are L-shaped and S-shaped, the methylated CALF-20 derivative reported by our group, CALF-20M-w, exhibits an atypical, kinked S-shaped isotherm (
Initial data demonstrate that the structural dynamics of MOFs during water isotherms are both tunable and reversible by controlling humidity and activation temperature. The specific reversibility and mechanism are heavily dependent on the methylated triazole linker, which allows water to trigger the linker rotation during water sorption and stabilize the structure after overcoming the energy barrier by heating process. Notably, this behavior was not observed in the original CALF-20 case, highlighting how a small change in the triazolate linker structure affords unique properties to the resulting MOF. A typical Type I isotherm during water adsorption was obtained when CALF-20M-w was activated at low temperature but the S-shaped, kinked isotherm was obtained when CALF-20M-w was activated at high temperature (
To assess the practical separation performance of the two phases, dynamic breakthrough tests were performed at 298 K and 1 bar using binary gas mixtures of CO2 and N2(15/85, v/v) under dry conditions (
Given that typical post-combustion flue gas mixtures contain approximately 15% CO2, with nitrogen as the other primary component, it is essential to evaluate the material's recyclability under a 15% CO2 and 85% N2 mixture. Sample activation for both pre-activated MOFs was conducted under flowing N2 at 100° C. for 20 minutes for CALF-20M-w-LT and at 180° C. for CALF-20M-w-HT, maintaining a consistent flow rate of 25 mL/min for all TGA experiments. After a 30-minute exposure to this binary mixture at 25° C., the samples were heated to 100° C. for CALF-20M-w-LT and 180° C. for CALF-20M-w-HT for 15 minutes, resulting in a mass loss of 7.4% and 10.7%, respectively. Following 50 cycles (adsorption at 25° C. for 30 minutes, desorption at 100/180° C. for 15 minutes), no loss in adsorption capacity was observed (
This Example also incorporates methylated triazole linkers into CALF-20 to adjust adsorption properties while preserving the CALF-20 structure, with mtz contents at 4.8%, 13.8%, and 33.8% as verified by H1 NMR. This approach aims to modify the MOF's surface chemistry and pore environment, enhancing selectivity for targeted applications. The CO2 adsorption isotherm (
This Example demonstrated that incorporating methyl groups into triazolate linkers affords robust materials better tailored than the comparative material without methyl groups to capture CO2 from post-combustion flue gas in the presence of water. Specifically, new MOFs were synthesized, denoted as NU-220, CALF-20M-w-HT, CALF-20M-w-LT and CALF-20M-e, from the same metal salt and organic linker precursors but from different solvents and particularly for CALF-20M-w, different activation temperatures. NU-220 features a different topology than that of CALF-20, whereas CALF-20M-w and CALF-20M-e are isostructural to CALF-20. In all cases, the presence of methyl groups resulted in significant modifications to the pore size and pore environment. Molecular simulations suggest that the methyl groups sterically hinder the formation of hydrogen bonding networks by water molecules and further repel water molecules from approaching framework Zn—N bonds relative to the non-methylated analogues, supporting the experimentally observed increase in stability in the presence of water for these new MOFs. Humid CO2 capture experiments confirmed that incorporating the methyl group resulted in a significant improvement in CO2 uptake at high RH values, as CALF-20M-w-HT and CALF-20M-e maintained about 20% of their initial CO2 uptake at 80% RH, whereas CALF-20 lost all of its initial CO2 uptake at this same RH. As a result, CALF-20M-w and CALF-20M-e showed an ability to capture CO2 in post-combustion flue gas environments, while NU-220 excelled among this series for CO2 capture in dry or low RH conditions. Overall, this simple design strategy has afforded new adsorbent materials that are better suited for practical CO2 capture conditions from humid post combustion flue gas streams than CALF-20, overcoming a significant drawback for this CO2 adsorbent and increasing the potential success of this class of physisorbents in carbon capture technologies.
The research also investigated the fundamental mechanisms underlying the abnormal sorption behavior of CALF-20M-w at varying humidity levels, revealing how water interactions with MOF structures can significantly enhance CO2 capture performance. Advanced characterization techniques, including in situ/ex situ single-crystal analysis and adsorption isotherms, show that CALF-20M-w undergoes reversible structural transformations across hydration phases while retaining its topological integrity. A unique negative pressure increment is observed at higher water vapor doses after equilibration, reflecting dynamic MOF-water interactions. The study highlights the critical role of the methylated triazole linker, which allows water-induced linker rotation and stabilizes the MOF structure during sorption cycles. Activation conditions are pivotal: low-temperature activation (<100° C.) yields a phase of CALF-20M-w-LT, exhibiting a Type I water isotherm and achieving a 50% increase in CO2 uptake (from 1.8 to 2.6 mmol/g at 0.15 bar). In contrast, high-temperature activation (>120° C.) forms the phase of CALF-20M-w-HT. These findings underscore the tunable and reversible structural dynamics of CALF-20M-w, demonstrating how small linker modifications and controlled activation conditions enable unique properties, including enhanced CO2 capture in humid environments.
The strategy demonstrated involves modifying the CALF-20 by incorporating methylated triazole linkers to enhance CO2 selectivity in humid environments while preserving the MOF's structural integrity. By varying the mtz content, the surface chemistry and pore environment of CALF-20 are tailored to achieve improved performance. The results demonstrate that although CO2 uptake decreases slightly with higher mtz content, the reduction is minimal at flue gas concentrations (15% CO2), with only a 12% decrease for 4.8% mtz content. Furthermore, water uptake is significantly reduced at lower mtz levels, indicating decreased hydrophilicity and better functionality in moisture-sensitive environments. This dual-linker approach highlights CALF-20's tunable adsorption properties, making it versatile for selective gas separation and applications in humid conditions. By balancing CO2 capacity and reduced water adsorption, this study showcases the potential of linker modifications to optimize MOFs for real-world applications like CO2 capture from flue gases.
The word “illustrative” is used herein to mean serving as an example, instance, or illustration. Any aspect or design described herein as “illustrative” is not necessarily to be construed as preferred or advantageous over other aspects or designs. Further, for the purposes of this disclosure and unless otherwise specified, “a” or “an” means “one or more.”
If not already included, all numeric values of parameters in the present disclosure are proceeded by the term “about” which means approximately. This encompasses those variations inherent to the measurement of the relevant parameter as understood by those of ordinary skill in the art. This also encompasses the exact value of the disclosed numeric value and values that round to the disclosed numeric value.
The foregoing description of illustrative embodiments of the disclosure has been presented for purposes of illustration and of description. It is not intended to be exhaustive or to limit the disclosure to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the disclosure. The embodiments were chosen and described in order to explain the principles of the disclosure and as practical applications of the disclosure to enable one skilled in the art to utilize the disclosure in various embodiments and with various modifications as suited to the particular use contemplated. It is intended that the scope of the disclosure be defined by the claims appended hereto and their equivalents.
In recognition of the inherent nature of chemical synthesis, throughout the present disclosure, terms and phrases such as “absence,” “free,” “does not comprise,” etc. encompass, but do not require a perfect absence of the referenced entity.
The term “type” as used herein refers to chemical formula such that a single type means the same chemical formula and different type means different chemical formula. Similarly, use of “more” as in “one or more” refers to use of different types of the relevant entity.
Terms such as “comprising” and the like may be replaced with terms such as “consisting” and the like.
Room temperature refers to a temperature of about 25° C.
The present application claims priority to U.S. provisional patent application No. 63/605,248 that was filed Dec. 1, 2023, the entire contents of which are incorporated herein by reference.
This invention was made with government support under grant number CBET2119433 awarded by the National Science Foundation and grant number DE-SC0022332 awarded by the Department of Energy. The government has certain rights in the invention.
Number | Date | Country | |
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63605248 | Dec 2023 | US |