This application is based upon and claims priority to Chinese Patent Application No. 202310513621.9, filed on May 8, 2023, the entire contents of which are incorporated herein by reference.
The present disclosure relates to a membrane material, and specifically relates to a mixed matrix pervaporation membrane and a use thereof in methanol/dimethyl carbonate (DMC) separation.
DMC is a colorless transparent liquid, and is widely used in pesticides, pharmaceuticals, polymer synthesis, fuel additives, and solvents. Currently, industrial production methods of DMC mainly include a liquid-phase methanol oxidative carbonylation method, a gas-phase methanol oxidative carbonylation method, and a transesterification method. However, a crude product initially obtained by each of the above methods is a mixture of DMC and methanol, which is a binary azeotropic mixture of methanol and DMC. The binary azeotropic mixture can hardly be separated by an ordinary separation method, and requires a special separation method to obtain pure DMC. Compared with the traditional separation methods (low-temperature crystallization, adsorption, azeotropic distillation, extractive distillation, and pressure-driven distillation), the membrane separation technology has advantages such as convenient operations, compact devices, safe working environments, and energy efficiency when used for the separation of a methanol/DMC mixture. Most importantly, the membrane separation technology can upset an azeotropic equilibrium between methanol and DMC.
In recent years, in order to overcome a “trade-off” effect between permeability and selectivity for the traditional polymer membranes and limitations such as high preparation cost and inherent brittleness of inorganic membranes, mixed matrix membranes have been provided to allow the optimization and complementation of membrane preparation processes and membrane performance. A filler is a core of a mixed matrix membrane, and thus the selection of the filler is crucial. Metal-organic frameworks (MOFs) are produced through the coordination of organic ligands with metal ions or clusters, and have both inorganic and organic properties. MOFs have better compatibility with polymers than the traditional inorganic fillers. Although there are many types of MOFs, most of MOFs have poor water stability and are difficult to exhibit a prominent separation effect during a liquid separation process. Carboxylate-based Zr-MOFs are produced by linking Zr metal clusters to ligands, most of the carboxylate-based Zr-MOFs have high coordination numbers and relatively-excellent hydrothermal temperatures. As a typical representative of Zr-MOF, MOF-801 (Zr6O4(OH)4(fumarate)6) is composed of a Zr ion, a hydroxide, and a fumarate, and has very prominent thermal stability and water stability. A three-dimensional framework of MOF-801 consists of Zr6O4(OH)4 secondary building units (SBUs) and organic linkers of fumaric acid. Each Zr6O4(OH)4 SBU includes 6 crystallographically-equivalent zirconium ions and coordinates with 12 fumaric acid linkers to form interconnected tetrahedra and octahedral cavities with 7.4 Å theoretical triangular windows. In this space group, two crystallographically-independent tetrahedral cavities have slightly different sizes and have diameters of 5.6 Å and 4.8 Å, respectively, which are between the kinetic diameter of 3.8 Å for methanol and the kinetic diameter of 6.0 Å for DMC and thus allows a prominent size-sieving capacity. Currently, mixed matrix membranes are mostly prepared by physical doping, which faces problems such as complicated membrane preparation process, large time consumption, and poor particle dispersion. The applicants have found that chitosan (CS) is insoluble in water and most organic solvents, but soluble in dilute acids such as formic acid and acetic acid, and the synthesis of MOF-801 requires the presence of an acid, which makes it possible to prepare an MOF-801/CS mixed matrix membrane through in-situ synthesis.
In view of the above problems, the present disclosure provides a method for in-situ preparation of a mixed matrix membrane, where MOF-801 with excellent hydrothermal stability and an appropriate pore size is used as a filler phase to prepare a pervaporation membrane for efficient separation of a methanol/DMC system.
The present disclosure provides an MOF-801@CS pervaporation membrane, where the MOF-801@CS pervaporation membrane includes a support and a mixed matrix layer for pervaporation, the mixed matrix layer includes a film-forming CS matrix and MOF-801 doped in the film-forming CS matrix, and a loading of the MOF-801 in the mixed matrix layer is 1 wt % to 15 wt %.
Preferably, an MOF-801@CS casting solution for preparing the mixed matrix layer is prepared in-situ by mixing ZrOCl2, fumaric acid, and CS.
The present disclosure also provides a preparation method of the MOF-801@CS pervaporation membrane, including the following steps:
Preferably, in the S1, in the acetic acid aqueous solution, a concentration of the CS is 1 wt % to 5 wt % and a concentration of acetic acid is 1 wt % to 5 wt %; a molar ratio of the fumaric acid ligand to the ZrOCl2·8H2O is 1:(0.9-1.1); and a concentration of the fumaric acid ligand in the acetic acid aqueous solution is 0.04 wt % to 0.5 wt %.
Preferably, in the S1, the temperature for the reaction in the water bath is 40° C. to 80° C.
Preferably, in the S2, the filtering is conducted with a nylon mesh.
Preferably, the support used in the S3 is one or more selected from a group consisting of polyacrylonitrile (PAN), polysulfone, polyethersulfone, and polyvinylidene fluoride, the support has a pore size of 10 nm to 20 nm, and the support is soaked in water to remove impurities on a surface of the support.
Preferably, in the S3, a concentration of the sulfuric acid aqueous solution is 1 mmol·L−1 to 3 mmol·L−1.
Preferably, the crosslinking in the S3 is conducted for 12 h to 48 h.
The present disclosure also provides a use of the MOF-801@CS pervaporation membrane according to claim 1 in separation of methanol and DMC, where the methanol penetrates through the MOF-801@CS pervaporation membrane, and the DMC is retained.
Compared with the prior art, in the present disclosure, based on the characteristics that CS is soluble in an acid and the synthesis of MOF-801 requires an acid, an MOF-801@CS mixed matrix membrane is creatively prepared in-situ. Because MOF-801 allows preferential adsorption for methanol and provides an additional transmission channel, a pore size-sieving role can be played, which improves the separation performance of the membrane for an organic azeotropic system of methanol/DMC. Compared with physical doping, the in-situ preparation method improves the dispersion uniformity of particles and the roughness of a surface of a membrane. Moreover, the membrane exhibits excellent swelling resistance and excellent structural stability in an organic methanol/DMC system.
43.5 mg of a fumaric acid ligand and 121 mg of ZrOCl2·8H2O were added to a 2 wt % acetic acid aqueous solution (100 mL) in which 2.5 wt % of CS had been dissolved to obtain a mixture, and the mixture was allowed to undergo a reaction in a water bath at 60° C. for a period of time, taken out, placed on a stirring table, and thoroughly stirred overnight at room temperature to obtain a first casting solution. The first casting solution was filtered with a nylon mesh to remove undissolved residues and impurities to obtain a second casting solution, and the second casting solution was allowed to stand for a period of time to remove bubbles in the second casting solution to obtain a third casting solution. A support used in the experiment was porous PAN (average pore size: about 15 nm), and before use, the support should be soaked in deionized water for about 2 d to remove glycerin on a surface of the support and then fully dried. The third casting solution was spin-coated on the support to obtain a first membrane, and the first membrane was naturally dried indoors, then soaked in a 2 mmol·L−1 sulfuric acid aqueous solution to allow crosslinking for 24 h, then taken out, and dried at room temperature to obtain an MOF-801@CS pervaporation membrane with a doping amount of 4.3 wt %.
130.5 mg of a fumaric acid ligand and 363 mg of ZrOCl2·8H2O were added to a 2 wt % acetic acid aqueous solution (100 mL) in which 2.5 wt % of CS had been dissolved to obtain a mixture, and the mixture was allowed to undergo a reaction in a water bath at 60° C. for a period of time, taken out, placed on a stirring table, and thoroughly stirred overnight at room temperature to obtain a first casting solution. The first casting solution was filtered with a nylon mesh to remove undissolved residues and impurities to obtain a second casting solution, and the second casting solution was allowed to stand for a period of time to remove bubbles in the second casting solution to obtain a third casting solution. A support used in the experiment was porous PAN (average pore size: about 15 nm), and before use, the support should be soaked in deionized water for about 2 d to remove glycerin on a surface of the support and then fully dried. The third casting solution was spin-coated on the support to obtain a first membrane, and the first membrane was naturally dried indoors, then soaked in a 2 mmol·L−1 sulfuric acid aqueous solution to allow crosslinking for 24 h, then taken out, and dried at room temperature to obtain an MOF-801@CS pervaporation membrane with a doping amount of 7.6 wt %.
217.5 mg of a fumaric acid ligand and 605 mg of ZrOCl2·8H2O were added to a 2 wt % acetic acid aqueous solution (100 mL) in which 2.5 wt % of CS had been dissolved to obtain a mixture, and the mixture was allowed to undergo a reaction in a water bath at 60° C. for a period of time, taken out, placed on a stirring table, and thoroughly stirred overnight at room temperature to obtain a first casting solution. The first casting solution was filtered with a nylon mesh to remove undissolved residues and impurities to obtain a second casting solution, and the second casting solution was allowed to stand for a period of time to remove bubbles in the second casting solution to obtain a third casting solution. A support used in the experiment was porous PAN (average pore size: about 15 nm), and before use, the support should be soaked in deionized water for about 2 d to remove glycerin on a surface of the support and then fully dried. The third casting solution was spin-coated on the support to obtain a first membrane, and the first membrane was naturally dried indoors, then soaked in a 2 mmol·L−1 sulfuric acid aqueous solution to allow crosslinking for 24 h, then taken out, and dried at room temperature to obtain an MOF-801@CS pervaporation membrane with a doping amount of 13.3 wt %.
304.5 mg of a fumaric acid ligand and 847 mg of ZrOCl2·8H2O were added to a 2 wt % acetic acid aqueous solution (100 mL) in which 2.5 wt % of CS had been dissolved to obtain a mixture, and the mixture was allowed to undergo a reaction in a water bath at 60° C. for a period of time, taken out, placed on a stirring table, and thoroughly stirred overnight at room temperature to obtain a first casting solution. The first casting solution was filtered with a nylon mesh to remove undissolved residues and impurities to obtain a second casting solution, and the second casting solution was allowed to stand for a period of time to remove bubbles in the second casting solution to obtain a third casting solution. A support used in the experiment was porous PAN (average pore size: about 15 nm), and before use, the support should be soaked in deionized water for about 2 d to remove glycerin on a surface of the support and then fully dried. The third casting solution was spin-coated on the support to obtain a first membrane, and the first membrane was naturally dried indoors, then soaked in a 2 mmol·L−1 sulfuric acid aqueous solution to allow crosslinking for 24 h, then taken out, and dried at room temperature to obtain an MOF-801@CS pervaporation membrane with a doping amount of 17.8 wt %.
Morphologies of surfaces and cross sections of the PAN support and the mixed matrix membranes with different doping amounts were characterized by SEM, and results are shown in
Then, morphologies of a pure membrane and a mixed matrix membrane were further characterized by AFM, and AFM images are shown in
A mixed matrix membrane was subjected to elemental analysis by EDS, and results are shown in
As shown in
An MOF-801 mixed matrix membrane was prepared by physical mixing at the same doping amount. In
When MOF-801 with a pore size-sieving effect for a methanol/DMC system is introduced through in-situ synthesis, a prepared MOF-801/CS mixed matrix membrane exhibits excellent separation performance with a separation factor as high as 403.
Number | Date | Country | Kind |
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202310513621.9 | May 2023 | CN | national |