The present invention relates to a technology for managing a metal pipe by a wireless tag.
Over the recent years, a management system for conducting inventory management and physical distribution management of products, parts, etc has involved utilizing a RFID (Radio Frequency Identification) technology. In the system using this RFID technology, wireless communications are performed between the wireless tag and a reader/writer (which will hereinafter be simply referred to as an interrogator), and the interrogator reads identifying information etc stored in the wireless tag. The wireless tag is also called a RFID tag, an IC (Integrated Circuit) tag, etc.
In the following patent document 1, a system which manages a multiplicity of stacked discs such as CDs and DVDs is proposed as the management system using the RFID technology described above. In this management system, the IC tag is attached to the disc, and the interrogator is connected to a holder inserted into a central hole of the disc. Further, this document discloses that the holder is configured as a slot antenna by having a hollow pipe shape and forming a slot elongated in a longitudinal direction of a hollow pipe.
Further, the following Non-Patent document 1 proposes a technology related to a slot cylinder antenna.
In the management system using the RFID technology as described above, in the case of managing the metal pipe utilized as a construction material etc, for instance, the following problems arise.
At first, a problem arises with respect to a position in which the wireless tag is attached to the management target metal pipe. In the case of attaching the wireless tag to the external surface of the metal pipe, there is a high possibility of damaging the wireless tag due to the way of handling the metal pipe. As viewed from an environmental aspect of dealing with the metal pipe, in the case of the attaching the wireless tag to the outside of the metal pipe, a water drop, dirt, etc are adhered to the periphery of the tag antenna, with the result that antenna characteristics of the wireless tag are deteriorated and an abnormal state occurs in the communications between the wireless tag and the interrogator.
On the other hand, in the case of attaching the wireless tag to the inside of the metal pipe, radio waves transmitted and received between the wireless tag and the interrogator are not propagated within the metal pipe due to a cutoff frequency. Supposing that the metal pipe is deemed as a circular waveguide and a radius of the metal pipe is set to 0.025 (meter (m)), a wavelength of the radio wave becomes 0.085 (m), and the cutoff frequency comes to 3.5 (gigahertz (GHz)). Herein, a 2.45 GHz band, and a UHF band (ranging from 860 megahertz (MHz) to 960 MHz) are specified as usage frequency bands for the wireless tag utilizing electromagnetic waves. Note that a frequency band from 952 MHz to 954 MHz is specified in Japan as the UHF band. From this point, the frequency utilized for the wireless tag is lower than the cutoff frequency, and it is therefore understood that the radio waves are not propagated within the metal pipe.
It is an object of the present invention to provide a technology of managing the metal pipe by use of the wireless tag.
The present invention adopts the following configurations in order to solve the problems given above. Namely, a first mode of the present invention is related to a metal pipe which is formed with a slot having a predetermined length in a longitudinal direction and includes a wireless tag which is placed inside thereof and includes a power feeding unit to feed electric power to the slot and an IC (Integrated Circuit) chip connected to this power feeding unit.
The metal pipe according to the first mode has this structure, thereby functioning as an antenna of the wireless tag attached to the inside thereof. With this contrivance, according to the first mode, also in the structure of attaching the wireless tag to the inside of the metal pipe, radio waves can be transmitted to an interrogator via the metal pipe from the wireless tag, and the radio waves can be received by the wireless tag via the metal pipe from the interrogator.
This configuration enables the wireless tag to perform wireless communications with the external interrogator, and identifying information for identifying the metal pipe is transmitted to the interrogator from the wireless tag attached to the metal pipe. As a result, according to the first mode, the metal pipe can be managed by use of the wireless tag.
In the first mode described above, preferably, the power feeding unit includes a conductor pattern which forms a dipole and further has a matching function of taking impedance matching between the metal pipe and the IC chip by adjusting a length of the conductor pattern.
According to this mode, the power feeding unit feeds the electric power to the slot of the metal pipe functioning as the antenna, and further takes the impedance matching between the IC chip connecting with the power feeding unit and the antenna. With this configuration, the electric power can be effectively transferred and received between the metal pipe functioning as the antenna and the IC chip connected to this power feeding unit.
Further, in the first mode, preferably, the wireless tag further includes a matching unit which includes a looped conductor pattern connected to the IC chip in parallel and takes impedance matching between the metal pipe and the IC chip with the looped conductor pattern.
According to this mode, even in a mode where the power feeding unit has none of the matching function, this matching unit adjusts, e.g., a shape of the looped conductor pattern, thereby changing inductance and taking the impedance matching between the metal pipe and the IC chip. In the mode where the power feeding unit has the matching function, it is possible to take the matching about a portion that can not be completely compensated by the matching function of the power feeding unit.
This configuration enables the electric power to be effectively transferred and received between the metal pipe functioning as the antenna and the IC chip connecting with the power feeding unit.
Yet further, in the first mode, preferably, the wireless tag further includes an insulating member which seals the slot formed in the metal pipe.
According to the mode described above, without deteriorating the antenna characteristics of the metal pipe, it is further feasible to prevent intrusion, from the outside, of substances such as the water drop and dirt that can cause a damage to the wireless tag or cause a decline of a communication quality of the wireless tag.
In order to obtain a further similar effect, in the first mode, preferably, the wireless tag may be attached to the inside in a state of being covered by an insulating element.
Yet further, as in the first mode, on the occasion of making the metal pipe function as the antenna of the wireless tag, preferably, in order to ensure a gain of the metal pipe serving as the antenna, a length of the slot formed in the metal pipe in the longitudinal direction thereof, a height from the floor surface and a distance between the slots of neighboring metal pipes, are each properly determined.
With this contrivance, the wireless communications between the wireless tag attached to the metal pipe and the external interrogator can be performed with the highly-acceptable quality, and hence the metal pipe can be managed by using the wireless tag. Moreover, the contrivance described above leads to extending a communication-enabled distance between the wireless tag attached to the metal pipe and the external interrogator, thereby facilitating the configuration of the system for managing the metal pipe.
It should be noted that another mode according to the present invention may be a wireless tag having any functions described above, may also be a metal pipe having any functions described above, and may further be a metal pipe management method using the wireless tag.
According to the present invention, it is feasible to realize the technology of managing the metal pipe by use of the wireless tag.
A metal pipe with a wireless tag will hereinafter be described by way of an embodiment of the present invention with reference to the drawings. It should be noted that a configuration in the embodiment which will hereinafter be discussed is an exemplification, and the present invention is not limited to the configuration in the embodiment.
[Structure]
A structure of a metal pipe will hereinafter be described with reference to
As illustrated in
As depicted in
The wireless tag attached to the metal pipe 10 includes conductor patterns 21, 22 and an IC chip 23.
The conductor pattern 21 has a substantially C-like shape and is composed of a power feed element. The conductor pattern 21 is connected to the IC chip 23 at a substantially central point (feeding point) and configures a dipole taking a curvilinear shape. In the example of
The conductor pattern 21 is fixed to the metal pipe 10 by an insulating member 25 such as a resin. Owing to this construction, the conductor pattern 21 and the metal pipe 10 are insulated from each other. It should be noted that the present invention does not restrict a method of how the wireless tag including this conductor pattern 21 is attached to the inside of the metal pipe 10, and it is enough that the conductor pattern 21 is fitted to the metal pipe 10 in the insulating state.
The conductor pattern 21 functions as a power feeding circuit which feeds the power to the slot 11 (slot antenna) of the metal pipe 10. The conductor pattern 21 is, as described above, isolated from the metal pipe 10 and therefore feeds the power to the slot 11 through electromagnetic coupling. Accordingly, the conductor pattern 21 may take whatever configuration if capable of functioning as the power feeding circuit and formed in the shape enabling the conductor pattern itself to be electromagnetically coupled to the slot 11. Moreover, it is preferable that the length of the conductor pattern 21 is shorter than a half-wave length of the frequency utilized for the communications between the wireless tag and the interrogator.
The conductor pattern 21 functions as the power feeding circuit as described above and also functions as a matching circuit in cooperation with the conductor pattern 22. This point will be described later on.
The conductor pattern 22 is composed of the power feed element in a loop-shape and is connected to the IC chip 23 in parallel. This conductor pattern 22 functions as, in cooperation with the conductor pattern 21 described above, the matching circuit which adjusts impedance between the metal pipe 10 operating as the antenna and the IC chip 23.
The conductor pattern 22 functions as a coil in terms of its configuration and can change inductance corresponding to a size of its outer periphery (a size of the loop). Further, also in the conductor pattern 21 having the dipole shape, the impedance changes corresponding to the length thereof. Accordingly, corresponding to a characteristic of the IC chip 23 to be adopted, and a material and the shape of the management target metal pipe 10, the length of the conductor pattern 21 and the shape (the size of the loop) of the conductor pattern 22 are determined in a way that matches the IC chip 23 and the metal pipe 10 with each other. The conductor pattern 22 has the linear shape having the width 1 mm and is formed to have a loop that is 6 mm in height (the X-axis direction) and 7.4 mm in width (the Y-axis direction).
Note that the loop of the looped conductor pattern 22 is formed to have a size smaller than the size of the C-shaped outer periphery of the C-shaped conductor pattern 21 in the example of the embodiment illustrated in
The IC chip 23 is a tag LSI (Large Scale Integration) which includes a CPU (Central Processing Unit) function, a memory etc and provides the function as the wireless tag. To be specific, the IC chip 23, through operations of, e.g., a wireless processing unit, a modulation processing unit, a demodulation processing unit, etc, performs the wireless communications with the interrogator. The IC chip 23 stores the identifying information for identifying each metal pipe in the memory, and transmits and receives this identifying information to and from the interrogator through the wireless communications. Herein, in the case of performing the wireless communications via the electromagnetic waves, the IC chip 23 conducts the communications by use of a frequency of 2.45 GHz band or a UHF band.
The IC chip 23 is constructed as a passive tag which operates in a way that uses, as an energy source, the radio waves transmitted from the interrogator. The IC chip 23 may also be constructed as an active tag which uses the internal power source as the energy source. The present invention does not restrict the function of this IC chip 23, and the IC chip 23 is sufficient if having the function of the general type of wireless tag. The IC chip 23 utilizes the conductor pattern 21 as the power feeding circuit and further the slot 11 of the metal pipe 10 as the antenna, thereby executing the wireless communications with the interrogator.
Note that the IC chip 23 is disposed inwardly on the X-axis where the slot 11 exists in the example of
[Operation and Effect]
An operation and an effect of the metal pipe with the wireless tag given by way of the embodiment discussed above, will be described.
The metal pipe 10 given by way of the embodiment has the wireless tag attached inside and is managed in such a manner that the external interrogator reads the identifying information etc stored in the IC chip 23 of this wireless tag. The wireless tag management system including this interrogator conducts inventory management and physical distribution management of the metal pipes by identifying the respective metal pipes with the identifying information read from the wireless tags of the metal pipes. In this physical distribution management, information indicating which position of a building each metal pipe is installed in may be managed.
According to the embodiment, the wireless tag is attached to the inside of the metal pipe 10, and it is therefore feasible to reduce a possibility of causing a damage to the wireless tag. Further, a water drop and dirt can be prevented from adhering to the wireless tag.
Moreover, in the metal pipe 10 given by way of the embodiment, the slot 11 formed so as to have the predetermined length in the longitudinal direction is utilized as the antenna for the wireless tag attached to the inside thereof. With this contrivance, the identifying information for identifying the metal pipe 10, to which the wireless tag is attached, is transmitted from the slot antenna.
This configuration enables, also in the arrangement of attaching the wireless tag to the inside of the metal pipe 10, the radio waves to be properly transmitted to the interrogator from this wireless tag and the radio waves from the interrogator to be received by the wireless tag.
In the embodiment, the wireless tag includes the power feeding circuit in order to utilize, as the antenna, the slot 11 of the metal pipe 10. Specifically, the conductor pattern 21 building up the wireless tag functions as the power feeding circuit. The conductor pattern 21 is fixed to the metal pipe 10 via the insulating member 25 in the insulating state, and feeds the power to the slot 11 through the electromagnetic coupling.
Moreover, in order that the slot antenna and the IC chip 23 of the metal pipe 10 can effectively transfer and receive the electric power, the wireless tag has the looped conductor pattern 22 serving as the matching circuit. The looped conductor pattern 22 is connected to the IC chip 23 in parallel, and takes impedance matching between the slot antenna and the IC chip 23 of the metal pipe 10.
As illustrated in
As illustrated in
[Management Technique of Metal Pipe]
As discussed above, the use of the metal pipe 10 with the wireless tag by way of the embodiment enables the wireless tag to be properly managed by the wireless tag management system. The metal pipe 10 is, however, the management target, and hence the length thereof can not be restricted. An adjustment technique or a management technique for making the management target metal pipe function as the metal pipe 10 by way of the embodiment, will hereinafter be described.
As illustrated in
As depicted in
Thus, the metal pipes having the variety of lengths can be managed by the wireless tags if having the structures of the metal pipe and of the wireless tag by way of the embodiment. On this occasion, the predetermined slot is formed in the management target metal pipe, and the wireless tag having the structure in the embodiment is attached thereto.
Next, the management technique of the metal pipe 10 will be described by way of the embodiment. For example, the plurality of metal pipes 10, in a state of being arranged and stored in a storehouse etc or in a state of being arranged on a belt conveyor etc on a manufacturing line, perform the wireless communications with the interrogators and are, with the identifying information being read by the interrogators, thus managed. Herein, the management technique of the metal pipe will be discussed by way of the embodiment with reference to
According to the example in
As illustrated in
Accordingly, in the case of managing the metal pipe having the structure in the embodiment by the wireless tag management system, the metal pipe is fixed at the height described above from the floor surface 30 corresponding to the usage frequency band. For example, an available scheme is that the metal pipe 10 is disposed on the insulating member to thereby ensure the height from the floor surface 30 as described above.
Next, the management technique of the metal pipe will be discussed by way of the embodiment with reference to
As illustrated in
Moreover, as illustrated in
Accordingly, in the case of managing the metal pipe having the structure in the embodiment by the wireless tag management system, the interval between the individual metal pipes 10 is fixed to have the distance described above corresponding to the usage frequency band.
The wireless tag attached to the metal pipe 10 in the embodiment of the present invention discussed above includes, as illustrated in
Further, as illustrated in
In the example of
Moreover, the metal pipe 10 given by way of the embodiment discussed above may also be configured so as to seal the slot 11 with the insulating member. If configured in this way, it is feasible to prevent the water drop and the dirt from permeating the interior of the metal pipe 10 from the outside and to prevent the damage to the IC chip 23 etc of the wireless tag. It is to be noted that even when adopting such a configuration, any hindrance does not occur in the antenna performance of the slot antenna.
Furthermore, another available configuration is that the whole or some portion of the wireless tag attached to the inside of the metal pipe 10 is covered with the insulating member. With this configuration, the IC chip 23 etc can be prevented from being damaged.
This is a continuation of Application PCT/JP2007/072900, filed on Nov. 28, 2007, now pending, the contents of which are herein wholly incorporated by reference.
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Number | Date | Country | |
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20100231474 A1 | Sep 2010 | US |
Number | Date | Country | |
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Parent | PCT/JP2007/072900 | Nov 2007 | US |
Child | 12786928 | US |