The present disclosure relates generally to devices for implementing a ground connection between an electrical meter box and a common ground point and, more particularly, to clamps that mount to an electrical meter box and connect with a common ground point.
Conventional devices for connecting a ground wire with an electrical meter typically include a clamp assembly that is clamped onto the exterior of the electrical meter box which is mounted on the wall of a building. Conventional clamp assemblies typically utilize a single hooking feature to engage the exterior of the meter box which does not provide the clamp assemblies with the flexibility to clamp to adapt to various mounting surfaces.
When attaching conventional clamping assemblies to a meter box, technicians often use an impact driver, which can exert upwards of 150 in-lbs of torque on the screw of the ground clamp. Such torque can cause the entire clamp to rotate and walk off or jump off or move off the meter box.
Conventional clamping assemblies are sometimes attached to a meter box that has been painted or otherwise includes a substance on its surface that prevents a clamping bolt from obtaining a strong ground connection with the meter box.
It may be desirable to provide a meter box ground clamp that does not walk off the meter box while being tightened. It may be desirable to provide a meter box ground clamp having separate hooking features to allow flexibility when attaching the clamp to a surface. It may be desirable to provide a screw configured to cut through paint on a surface of the meter box to improve the ground connection.
According to various embodiments of the disclosure, a meter box ground clamp may include a clamp body, a clamp screw configured to couple the clamp body to an electrical meter box, and a ground engagement screw configured to couple a ground wire with the electrical meter box. The clamp body may comprise an L-shaped body that includes a first arm portion and a second arm portion that are configured as a monolithic structure of unitary construction, and the clamp screw may include a head portion and a threaded portion extending from the head portion. The first arm portion may include a first threaded opening configured to threadedly receive the threaded portion of the clamp screw, the head portion of the clamp screw may include an opening configured to extend through the head portion and to receive the ground wire therethrough, a top surface of the head portion may include a second threaded opening configured to extend into the opening and to threadedly receive the ground engagement screw, and the ground engagement screw may be configured to be threaded into the opening to engage the ground wire and mechanically and electrically couple the ground wire to the clamp body. The clamp body may include a gripping claw configured to extend from the second arm portion and curve toward the first arm portion, the gripping claw may be configured to engage a first surface of an electrical meter box, and the first arm portion may be configured to be positioned adjacent a second surface of the meter box. The clamp screw may be configured to be threaded into the first threaded opening to engage the second surface of the meter box that faces away from the first surface of the meter box so as to move the first arm portion away from the second surface of the meter box and move the gripping claw into engagement with the first surface of the meter box. The clamp screw may include a tip portion that extends from a radial center of the threaded portion at the free end and is configured to extend beyond the free end of the threaded portion such that the tip portion is configured to engage the second surface of the meter box before the threaded portion when the clamp body is being clamped to the meter box, and the tip portion may be configured to center the clamp screw at a desired location at the second surface of the meter box when the clamp screw is tightening the clamp body to the meter box. The threaded portion of the clamp screw may include a fluted portion at the free end that is configured to cut into the second surface of the meter box to strip paint from the second surface when the clamp screw is tightening the clamp body to the meter box so as to expose base metal of the meter box to facilitate a better grounding connection between the ground clamp and the meter box. The first threaded opening may be configured to receive the clamp screw at a first angle less than 90 degrees relative to a plane of the first arm portion such that a free end of the clamp screw forms a second angle greater than zero degrees relative to the second surface of the meter box, and the second angle may be configured to create a force that urges the second arm of the clamp body toward the meter box in response to a tightening torque applied to the clamp screw so as to prevent the clamp body from moving off the meter box in response to the tightening torque.
According to various embodiments of the disclosure, a meter box ground clamp may include a body portion including a first arm portion and a second arm portion, a fastener member configured to couple the body portion to an electrical meter box, and a ground portion configured to couple a ground wire with the meter box. The first arm portion may include an opening configured to receive the fastener member, and the body portion may include a gripping portion configured to extend from the second arm portion and curve toward the first arm portion. The fastener member may be configured to extend through the opening to engage a first surface of the meter box so as to move the first arm portion away from the first surface of the meter box and move the gripping portion into engagement with a second surface of the meter box that faces away from the first surface of the meter box, and the opening may be configured to receive the fastener member at a first angle less than 90 degrees relative to a plane of the first arm portion such that a free end of the fastener member forms a second angle greater than zero degrees relative to the second surface of the meter box. The second angle may be configured to create a force that urges the second arm portion of the body portion toward the meter box in response to a tightening torque applied to the fastener member so as to prevent the body portion from moving off the meter box in response to the tightening torque.
According to various embodiments of the disclosure, a meter box ground clamp may include a body portion having a first portion, a second portion, and a gripping portion that is configured to extend from the second portion and a fastener member configured to couple the body portion to an electrical meter box. The fastening member may be configured to extend through a receiving portion of the first portion to engage a first surface of the meter box so as to move the first portion away from the first surface of the meter box and move the gripping portion into engagement with a second surface of the meter box that faces away from the first surface of the meter box, and the receiving portion may be configured to receive the fastener member at a first angle less than 90 degrees relative to a plane of the first portion such that a free end of the fastener member forms a second angle greater than zero degrees relative to the second surface of the meter box. The second angle may be configured to create a force that urges the second portion of the body portion toward the meter box in response to a tightening torque applied to the fastener member so as to prevent the body portion from moving off the meter box in response to the tightening torque.
The foregoing and other features of construction and operation of the invention will be more readily understood and fully appreciated from the following detailed disclosure, taken in conjunction with accompanying drawings.
As a preface to the detailed description, it should be noted that, as used in this specification and the appended claims, the singular forms “a”, “an” and “the” include plural referents, unless the context clearly dictates otherwise.
As illustrated in
The clamp screw 140 includes a head portion 142 and a threaded portion 144 extending from the head portion 142. The head portion 142 may be hexagonal or square to facilitate tightening by a wrench or other torque applying tool. The head portion 142 includes an opening 146 extending through the opposite side walls 148 of the head portion 142. For example, the opening 146 may extend through the head portion 142 via opposite walls of a hexagonal shaped head portion. The opening 146 is sized to receive the ground wire 170 therethrough, shown in
A top surface 148 of the head portion 142 includes a threaded opening 150 that extends into the opening 146. The ground engagement screw 160 is configured to be threadedly coupled with the opening 150 such that the ground engagement screw 160 can be adjusted to extend into the opening 146 to engage the ground wire 170 extending through the opening 146 and force the ground wire 170 against a wall 147 of the opening to mechanically and electrically couple the ground wire 170 to the clamp body 120. The ground engagement screw 160 includes a head portion 162 and a threaded portion 164 configured to be threadedly coupled with the opening 150. The head portion 162 includes one or more structural features configured to receive a tightening tool, such as a screwdriver, a wrench, or the like.
The clamp body 120 includes a pair of gripping claws 130 that extend from the second arm portion 124. The gripping claws 130 and the second arm portion 124 may be a monolithic structure of unitary construction, with the gripping claws 130 being cut from the second arm portion 124 and formed into a curved shape to define the gripping claws 130, as shown in
In use, the first arm portion 122 is positioned adjacent a top surface 183 of the drip cap 182, and the clamp screw 140 is withdrawn from the threaded opening 150 by an amount sufficient to permit the gripping claws 130 to be positioned at an opposite side of the surface 191 of the lip portion 190 relative to the first arm portion 122. The clamp screw 140 is threaded into the opening 150 to engage the top surface 183 of the drip cap 182. Further threading of the clamp screw 140 into the opening 150 moves the first arm portion 122 away from the top surface 183 of the drip cap 182 and moves the gripping claws 130 toward and into engagement with the surface 191 of the lip portion 190. The clamp screw 140 can be threaded into the opening 150 until the clamp body 120 is secured to the drip cap 182 with a desired gripping force. The grounding wire 170 is inserted through the head portion 142 of the clamp screw 140 via the opening 146, and the ground engagement screw 160 is threaded into the opening 150 to mechanically and electrically couple the ground wire 170 to the clamp body 120. The separate gripping claws 130 have multiple contact regions 132 configured to the engage the surface 191 of the lip portion 190. In some aspects, the contact regions 132 may be angled (i.e., not parallel) relative to one another such that the gripping claws 130 are configured to engage the surface 191 of the lip portion 190 even if the surface 190 is nonlinear. Consequently, the gripping claws 130 are configured to adapt to an inconsistent (e.g., non-linear) surface of the lip portion 190 to maintain a secure connection between the ground clamp 100 and the meter box 180.
In some embodiments of the ground clamp 100, the clamp screw 140 may be configured as the clamp screw 440 shown in
As illustrated in
The tip portion 452 is configured to engage the top surface 183 of the drip cap 182 before the threaded portion when the clamp body 120 is being clamped to the drip cap 182. As such, the tip portion 452 is configured to center the clamp screw 440 at a desired location at the top surface 183 of the drip cap 182 as torque is applied to the head portion 442 and to prevent the ground clamp 100 from walking (i.e., moving) relative to the drip cap 182 while the clamp body is being tightened to the drip cap 182. The flutes 445 are configured to cut into the top surface 183 of the drip cap 182 to strip any paint or other substance off the drip cap 182. For example, the wedge-shaped flutes create a sharp/blunt edge configured to scrape paint or other substance off the top surface 183 to expose the base metal of the drip cap 182 to facilitate better a better grounding connection between the ground clamp 100 and the meter box 180.
Referring now to
As illustrated in
The clamp screw 740 includes a head portion 742 and a threaded portion 744 extending from the head portion 742. The head portion 742 may be hexagonal or square to facilitate tightening by a wrench or other torque applying tool. The head portion 742 includes an opening 746 extending through the opposite side walls 748 of the head portion 742. For example, the opening 746 may extend through the head portion 742 via opposite walls of a hexagonal shaped head portion. The opening 746 is sized to receive the ground wire 170 therethrough, as discussed above.
A top surface 748 of the head portion 742 includes a threaded opening 750 that extends into the opening 746. The ground engagement screw 760 is configured to be threadedly coupled with the opening 750 such that the ground engagement screw 760 can be adjusted to extend into the opening 746 to engage the ground wire 170 extending through the opening 746 and force the ground wire 170 against a wall 747 of the opening to mechanically and electrically couple the ground wire 170 to the clamp body 720. The ground engagement screw 760 includes a head portion 762 and a threaded portion 764 configured to be threadedly coupled with the opening 750. The head portion 762 includes one or more structural features configured to receive a tightening tool, such as a screwdriver, a wrench, or the like.
The clamp body 720 includes a pair of gripping claws 730 that extend from the second arm portion 724. The gripping claws 730 and the second arm portion 724 may be a monolithic structure of unitary construction, with the gripping claws 730 being cut from the second arm portion 724 and formed into a curved shape to define the gripping claws 730, as shown in
As best illustrated in
However, depending on the angle β, if the clamp screw 740 is configured similar to the clamp screw 440 described above, the tip portion 752 may or may not be configured to engage the top surface 183 of the drip cap 182 before the threaded portion 744 when the clamp body 120 is being clamped to the drip cap 182. For example, if the angle β is greater than a predetermined angle, the tip portion 752 will not be configured to engage the top surface 183 of the drip cap 182 before the threaded portion 744 when the clamp body 120 is being clamped to the drip cap 182. But if the angle β is less than or equal to the predetermined angle, the tip portion 752 will be configured to engage the top surface 183 of the drip cap 182 before the threaded portion 744 when the clamp body 120 is being clamped to the drip cap 182.
In use, the first arm portion 722 is positioned adjacent the top surface 183 of the drip cap 182, and the clamp screw 740 is withdrawn from the threaded opening 750 by an amount sufficient to permit the gripping claws 730 to be positioned at an opposite side of the surface 191 of the lip portion 190 relative to the first arm portion 722. The clamp screw 740 is threaded into the opening 750 at the angle β to engage the top surface 183 of the drip cap 182. Further threading of the clamp screw 740 into the opening 750 moves the first arm portion 722 away from the top surface 183 of the drip cap 182 and moves the gripping claws 730 toward and into engagement with the surface 191 of the lip portion 190. The clamp screw 740 can be threaded into the opening 750 until the clamp body 720 is secured to the drip cap 182 with a desired gripping force. As discussed above, the tightening torque may create a force that urges the clamp body 720 in the direction F in
The grounding wire 170 is inserted through the head portion 742 of the clamp screw 740 via the opening 746, and the ground engagement screw 760 is threaded into the opening 750 to mechanically and electrically couple the ground wire 170 to the clamp body 720. The separate gripping claws 730 have multiple contact regions 732 configured to the engage the surface 191 of the lip portion 190. In some aspects, the contact regions 732 may be angled (i.e., not parallel) relative to one another such that the gripping claws 730 are configured to engage the surface 191 of the lip portion 190 even if the surface 191 is nonlinear. Consequently, the gripping claws 730 are configured to adapt to an inconsistent (e.g., non-linear) surface of the lip portion 190 to maintain a secure connection between the ground clamp 700 and the meter box 180.
While this invention has been described in terms of several preferred embodiments, there are alteration, permutations, and equivalents, which fall within the scope of this invention. It should also be noted that there are many alternative ways of implementing the methods and apparatuses of the present invention. It is therefore intended that the following appended claims be interpreted as including all such alterations, permutations, and equivalents as fall within the true spirit and scope of the present invention.
This application claims the benefit of U.S. Provisional Application No. 63/295,601, filed Dec. 31, 2021, which is currently pending, the disclosure of which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | |
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63295601 | Dec 2021 | US |