This present application relates generally to apparatus, methods and/or systems for improving film cooling of components in gas turbine engines. More specifically, but not by way of limitation, the present application relates to apparatus, methods and/or systems pertaining to film cooling slots with metered flow.
Gas turbine engines typically include a compressor, a combustor, and a turbine. The compressor and turbine generally include rows of blades that are axially stacked in stages. Each stage includes a row of circumferentially-spaced stator blades, which are fixed, and a row of rotor blades, which rotate about a central axis or shaft. In operation, generally, the compressor rotor blades rotate about the shaft, and, acting in concert with the stator blades, compress a flow of air. The supply of compressed air then is used in the combustor to combust a supply of fuel. The resulting flow of hot expanding gases from the combustion is expanded through the turbine section of the engine. The flow of working fluid through the turbine induces the rotor blades to rotate. The rotor blades are connected to a central shaft such that the rotation of the rotor blades rotates the shaft.
In this manner, the energy contained in the fuel is converted into the mechanical energy of the rotating shaft, which, for example, may be used to rotate the rotor blades of the compressor, such that the supply of compressed air needed for combustion is produced, and the coils of a generator, such that electrical power is generated. During operation, because of the high temperatures of the hot-gas path, the velocity of the working fluid, and the rotational velocities found in the compressor and turbine, turbine blades, which, as described, generally include rotor and stator blades, become highly stressed with extreme mechanical and thermal loads.
Often, to reduce the thermal loads, turbine blades are air cooled. Generally, this involves passing a relatively cool supply of compressed air, which is typically bled from the compressor, through internal cooling circuits within the blades. As the compressed air passes through the blade, it convectively cools the airfoil. After passing through the airfoil, the compressed air typically is released through openings on the surface of the blades. When released in a desired manner, the air forms a thin layer or film of relatively cool air at the surface of the airfoil, which both cools and insulates the part from the higher temperatures that surround it. Not surprisingly, this type of cooling is often referred to as “film cooling.” Generally, to adequately cool the blades, numerous film cooling openings, which generally are the outlets of hollow passages that originate at interior cooling cavities, are necessary.
For film cooling to be most effective, it necessary that the air exiting the opening remain entrained in a boundary layer on the surface of the blade for an adequate distance downstream of the opening. However, due to a variety of factors, the effectiveness of conventional film cooling systems decreases rapidly as the distance from the cooling opening increases. While this shortcoming may be cured somewhat by increasing the amount of cooling air released, it is well known in the art that the usage of bypass cooling air should be limited due to its negative impact on efficiency. That is, whenever possible, the use of cooling air should be minimized because such cooling air is working fluid which has been extracted from the compressor and its loss from the gas flow path rapidly reduces engine efficiency. Given these competing factors, conventional film cooling methods either prove moderately ineffective or, when effective, come at a significant cost to the engine efficiency. Prior art advancements that include slots with metered flow, such as, for example, U.S. Pat. No. 4,726,735, improved film cooling performance in certain limited ways, but still fell short of employing the cooling air in an efficient and effective manner. As a result, there remains a need for improved film cooling apparatus, methods and/or systems that minimizes the usage of bypass cooling air.
The present application thus describes a metered cooling slot disposed in a wall comprising an outer surface that is exposed to a hot gas stream flowing in a downstream direction and an inner surface that defines a portion of an internal coolant chamber through which a coolant passes, the metered cooling slot comprising: a slot formed within the outer surface elongated in a first direction, the slot comprising a pair of spaced apart, opposing, slot surfaces and a base, the slot surfaces intersecting the outer surface at a shallow angle to form a slot outlet opposite the base; and two or more metering apertures formed within the wall, each metering aperture intersecting the inner surface of the wall to form a metering aperture inlet and intersecting one of the pair of slot surfaces to form a metering aperture outlet, the metering aperture being oriented to direct the coolant against the opposite slot surface at a steep angle; wherein: D represents the approximate diameter of at least two of the metering apertures; P represents the approximate distance between the center lines of at least two neighboring metering apertures; and P/D comprises a value within the range of about 4 to 6.
The present application further describes a metered cooling slot disposed in a wall comprising an outer surface that is exposed to a hot gas stream flowing in a downstream direction and an inner surface that defines a portion of an internal coolant chamber through which a coolant passes, the metered cooling slot comprising: a slot formed within the outer surface elongated in a first direction, the slot comprising a pair of spaced apart, opposing, slot surfaces and a base, the slot surfaces intersecting the outer surface at a shallow angle to form a slot outlet opposite the base; and two or more metering apertures formed within the wall, each metering aperture intersecting the inner surface of the wall to form a metering aperture inlet and intersecting one of the pair of slot surfaces to form a metering aperture outlet, the metering aperture being oriented to direct the coolant against the opposite slot surface at a steep angle; wherein: D represents the approximate diameter of at least two of the metering apertures; P represents the approximate distance between the center lines of at least two neighboring metering apertures; L1 comprises the distance from the center line of a metering aperture to the slot outlet; W comprises the width of the slot; ∠θ1 comprises the angle the slot makes with the outer surface; ∠θ2 comprises the angle the metering aperture makes with the cooling slot; L2 comprises the distance from the base of the slot to the center line of the metering aperture; P/D comprises a value within the range of about 4.5 to 5.5; L1/D comprises a value of greater than about 8; W/D comprises a value of less than about 0.75; ∠θ1 comprises a value of about 30°; ∠θ2 comprises a value of about 90°; and L2/D comprises a value within the range of about 0.75 and 1.0.
These and other features of the present application will become apparent upon review of the following detailed description of the preferred embodiments when taken in conjunction with the drawings and the appended claims.
These and other objects and advantages of this invention will be more completely understood and appreciated by careful study of the following more detailed description of exemplary embodiments of the invention taken in conjunction with the accompanying drawings, in which:
Referring now to the drawings, wherein identical numerals indicate the same elements throughout the figures,
The airfoil 16 preferably includes a generally concave pressure sidewall 23 and a circumferentially or laterally opposite, generally convex suction sidewall 24. Both the pressure sidewall 23 and the suction sidewall 24 extend axially between a leading edge 26 and a trailing edge 28. The pressure sidewall 23 and the suction sidewall 24 further extend in the radial direction between the radially inner root 18 at the platform 20 and a radially outer blade tip 30. Further, as discussed in more detail below, the pressure sidewall 23 and suction sidewall 24 are spaced apart in the circumferential direction over substantially the entire radial span of airfoil 16 to define at least one hollow internal flow chamber for channeling a supply of air through the airfoil 16 for the cooling thereof. The supply of air is typically bled from the compressor (not shown) in a conventional manner. Consistent with exemplary embodiments of the present invention, also illustrated are a plurality of metered cooling slots 52 that include an elongated slot 54 that extends radially along the surface of the airfoil as well as other components that will be discussed in detail below.
Note that the metered cooling slots 52 of the present invention are discussed in relation to their usage in turbine rotor blades. Rotor blades, as stated, are the rotating blades within the turbine section of the engine. This description is exemplary only, as the invention described herein is not limited to usage with only turbine rotor blades. As one of ordinary skill in the art will appreciate, the present invention also may be applied to turbine stator blades, which, generally, are the stationary blades within the turbine section of the engine that redirect and focus the flow of working fluid onto the rotor blades. Accordingly, reference herein to “turbine blades” or “blades”, without further specificity, is meant to be inclusive of both turbine rotor blades and stator blades.
Referring now to
As illustrated in
The number, positioning and orientation of the metered cooling slots 52 may be optimized for the particular geometry of the turbine blade or other component or part that requires film cooling. As illustrated in
Consistent with an exemplary embodiment of the present invention,
The several parameters, each of which will be discussed in more detail below, include the following: 1) D represents the diameter of a metering aperture; 2) P represents the pitch, which is the distance between the center lines of neighboring metering apertures; 3) L1 represents the slot length, which is the distance from the center line of a metering aperture to the slot outlet; 4) L2 represents the base length, which is the distance from the end of the slot to the center line of the metering aperture; 5) W represents the width of the slot; 6) ∠θ1 represents the slot angle, which is the angle the slot makes with the outer surface; and 7) ∠θ2 represents the metering aperture angle, which is the angle the metering aperture makes with the cooling slot. As stated, each one of these parameters may significantly affect the cooling characteristics of a metered cooling slot. As one of ordinary skill in the art will appreciate, discovering the combinations that deliver enhanced performance out of the multitude of possibilities requires technical expertise, intuition, and laboratory testing. Note that as used herein D may represent the diameter of a metering aperture that is circular in cross-sectional shape. However, as one of ordinary skill in the art will appreciate, when the metering aperture is of a different cross-sectional shape, D may represent the hydraulic diameter of the metering aperture, which may be determined as follows: D=4*(Cross-sectional area of the metering aperture)/(perimeter of the metering aperture).
As stated, the metered cooling slot 52 of
The slot 54 and the outer surface 58 of the sidewall 60 intersect to form ∠θ1. Throughout this specification and in the claims, the downstream direction is considered to be the direction of the flow of hot gases or working fluid over the external surface of the airfoil. This direction is represented in
The slot 54 further includes a base 72 and a pair of closely spaced apart, oppositely facing, longitudinally extending surfaces 76, 78 that intersect the outer surface 58 of the sidewall 60 to form the slot outlet 81. The metering apertures 55 intersect the surface 78 of the slot 54 to form metering aperture outlet 68. As indicated, the metering apertures 55 intersect surface 78 at a distance, L1, from the slot outlet 81. L1, as stated, represents slot length, i.e., the distance from the center line of the metering aperture 60 to the slot outlet 81. The metering apertures 55 also intersect surface 78 at a distance, L2, from the base 72. L2, as stated, represents base length, i.e., the distance from the base 72 to the center line of the metering aperture 60.
The surfaces 76, 78 are approximately parallel from the slot base 72 to the outer surface 58. The slot width, W, represents the approximate distance between surfaces 76, 78.
As illustrated in
Consistent with the above description and definitions, it has been discovered that metered cooling slots having configurations consistent with the following findings offer enhanced cooling characteristics and represent exemplary embodiments of the present application. Note that generally the performance of a metered cooling slot remains consistent as the several parameters are proportionally increased or decreased in size. Thus, as one of ordinary skill in the art will appreciate, the parameters for effective configurations may be communicated in ratios.
In
In
In
The values and ranges noted about may be used together or separately. In addition, it was determined that ∠θ1, which represents the angle the slot makes with the outer surface, may produce effective results when it is between about 10° and 50°, and, more preferably, when ∠θ1 is about 30°. Note that the above configurations may be used with a ∠θ1 that is outside of these ranges and still produce effective results. In addition, it was determined that ∠θ2, which represents the angle the metering aperture makes with the cooling slot, may produce effective results when it is between about 50° and 130°, and, more preferably, when it is about 90°. Note that the above configurations may be used with a ∠θ2 that is outside of these ranges and still produce effective results. As described, L2 represents the distance from the end of the slot or base to the center line of the metering aperture. It has been discovered that performance of the metered cooling slot is not heavily dependent on the distance of L2. Accordingly, expressed in relation to D, the diameter of the metering aperture, in some embodiments, the ratio L2/D preferably will have a value between 0.25 and 1.25, and, more preferably, will have a value between 0.75 and 1.0.
From the above description of preferred embodiments of the invention, those skilled in the art will perceive improvements, changes and modifications. Such improvements, changes and modifications within the skill of the art are intended to be covered by the appended claims. Further, it should be apparent that the foregoing relates only to the described embodiments of the present application and that numerous changes and modifications may be made herein without departing from the spirit and scope of the application as defined by the following claims and the equivalents thereof.
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Number | Date | Country | |
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20100129231 A1 | May 2010 | US |