The present invention relates to the field of metered food dispensers that dispense a metered quantity of food product from a hopper. More particularly, the invention relates to a dispenser for frozen food, which can be, for example, French fries, that are dispensed from a bulk storage hopper in metered batch sizes to a fry basket.
Applicant has developed and markets metered food dispensers, particularly for frozen foods such as French fries or chicken nuggets, that dispense bulk food product from a storage hopper into a receptacle, such as a fry basket. The frozen food is dispensed in specific metered quantities as the amount of the frozen food that is dispensed at one time can affect quality of the finished (cooked) food product, for example, based on the temperature change imparted by the food product to the cooking oil as well as the necessary fry time in the cooking oil. Currently, the frozen food product is removed from a bottom of the storage hopper via a rotating drum having paddles or fins on a periphery thereof by rotating the drum so that the food product that is released/displaced by the paddles fall onto a weighing/dispensing assembly, and when the appropriate weight of food product is detected by the weighing/dispensing assembly, the rotation of the drum stops, and the accumulated food product that was dispensed is delivered to the receptacle, for example, the fry basket.
In the known equipment, the weighing/dispensing assembly includes or is connected to one or more dump doors on which the dispensed food product accumulates. A first motor operates these dump doors to open when the appropriate amount of food product is accumulated in order to dispense a metered amount or batch of food product. Additionally, the dump doors are supported via a support assembly that is movable into and out of contact with a load cell that forms part of the weighing/dispensing assembly in order to determine the weight of the product that has been dispensed onto the dump doors. Here, a second motor is used to move the support assembly relative to the load cell so that the weight of the support assembly and the dump doors is not constantly on the load cell when the dispenser is not in active use.
Although the known arrangement has been very successful in operation, it would be desirable to maintain or improve the function and reliability of the system while reducing cost.
The present disclosure is directed to a product dispenser, preferably for frozen food product, having a storage hopper, a rotatable drum having paddles on a periphery thereof located at a bottom of the storage hopper, and a drive motor connected to the rotatable drum. Rotation of the drum causes the paddles to engage with and move product from the open bottom of the hopper to a position in the drum housing where the product can then fall through the open bottom of the drum housing. A weighing/dispensing assembly is located beneath the rotatable drum and includes a load cell and further includes or is connected to one or more dump doors on which product to be dispensed is adapted to accumulate. The one or more dump doors are connected to a support assembly that is movable into and out of contact with the load cell. A single weighing/dispensing motor drives a gearbox that includes an actuator shaft such that upon rotation of the actuator shaft in a first direction, the support assembly is raised out of contact with the load cell and the one or more dump doors are opened such that accumulated product is dispensed. Upon rotation of the actuator shaft in a second, opposite direction, the one or more dump doors are closed, and upon further rotation, the support assembly moves into contact with the load cell. The dispenser is then in a position to receive a next batch of food product from the hopper.
A controller is provided and is configured to actuate the drive motor to rotate the rotatable drum at a start of a dispensing cycle, and to receive a signal from the load cell and determine a weight of the product accumulating on the dump doors. The controller is further configured to deactivate the drive motor upon a target weight being detected, and to activate the single weighing/dispensing motor to drive the actuator shaft in the first direction to raise the support assembly out of contact with the load cell and open the one or more dump doors such that accumulated product is dispensed. The controller is then configured to activate the single weighing/dispensing motor to rotate the actuator shaft in the second direction to close the one or more dump doors. The controller is further configured to activate the single weighing/dispensing motor to further rotate the actuator shaft in the second direction to move the support assembly back into contact with the load cell upon a new dispensing cycle being initiated.
In another aspect, the product dispenser includes an actuating arm connected to the actuator shaft, and the one or more dump doors are connected to one or more rotatable support shafts that are supported by the support assembly, and the actuating arm contacts a lever connected to at least one of the one or more rotatable support shafts to open the one or more dump doors as the single weighing/dispensing motor drives the actuator shaft in the first direction.
In a preferred arrangement, the one or more dump doors include first and second ones of the dump doors that are connected to respective first and second ones of the rotatable support shafts, and a linkage arm extends between the lever connected to the first rotatable shaft and a second lever connected to the second rotatable shaft, such that as the actuating arm contacts the lever connected to the first rotatable support shaft to open the first dump door, the linkage arm acts on the second lever to open the second dump door.
In one preferred aspect of the product dispenser, the support assembly is slidably mounted on guides affixed to a mounting plate, and the mounting plate includes elongated openings through which the one or more rotatable support shafts extend. The elongated openings allow enough space for upward and downward travel of the rotatable support shafts as the support assembly is moved up and down as part of the dispensing and weighing cycle in order to discharge a specific amount of food product.
In a preferred embodiment, a lifting cam is connected to the actuator shaft, and the lifting cam is configured to raise the support assembly as the single weighing/dispensing motor drives the actuator shaft in the first direction. This removes the combined weight of the support assembly, rotatable support shaft(s), dump door(s), and product that is accumulated on the dump door(s) from the load cell prior to opening the dump doors to discharge the product accumulated thereon.
Further, the lifting cam is configured to lower the support assembly as the single weighing/dispensing motor drives the actuator shaft in the second direction. This is done at the start of a next dispensing cycle so that the load cell is not under load when the product dispenser is not in use.
Preferably, the lifting cam is configured to come out of contact with the support assembly as the support assembly reaches a weighing position in contact with the load cell.
In another aspect, the product dispenser includes a position indicator connected to the actuator shaft and a sensor that detects a position of the position indicator and signals the controller. This is used so that the controller can detect a position of the actuator shaft before or during each dispensing cycle. The position sensor is a break-beam sensor, and the position indicator is a “flag” connected to the actuator shaft.
In a preferred application, the product dispenser is for dispensing frozen food product, such as French fires of chicken nuggets into a fry basket that is arranged below the dump doors. A refrigerated housing surrounds the hopper and the rotatable drum. Placement of the fry basket below the dispenser activates a dispensing cycle by the fry basket pressing a switch or otherwise being detected, which signals the controller to begin a dispensing cycle. The dispensing cycle can include:
The various features noted above can be used alone or in various combination to provide for metered dispensing of food products in an accurate manner using a simplified weighing and dispensing arrangement.
Further advantages and characteristics of the invention will become apparent by the below description of embodiments making reference to the accompanying drawings, in which:
Certain terminology is used in the following description for convenience only and is not limiting. The words “right,” “left,” “top,” and “bottom” designate directions in the drawings to which reference is made. The words “a” and “one,” as used in the claims and in the corresponding portions of the specification, are defined as including one or more of the referenced item unless specifically stated otherwise. This terminology includes the words above specifically mentioned, derivatives thereof, and words of similar import. The phrase “at least one” followed by a list of two or more items, such as “A, B, or C,” means any individual one of A, B or C as well as any combination thereof. The terms approximately or generally mean within +/−10% of a specified value unless otherwise noted, and within +/−25° of a specified angle or direction.
Referring to
Still with reference to
The weighing/dispensing assemblies 30a, 30b each include a mounting plate 31 that is connected to the housing 12. A support assembly 44 is slidably connected to the mounting plate 31 for up and down movement. Rotatable shafts 34a, 34b are rotatably supported in the support assembly 44 and respective dump doors 32a, 32b are connected to the respective rotatable shafts 34a, 34b. A dump motor 36 is mounted on the support assembly 44 and includes a dump motor gear box 38 that is connected to an actuator arm 39 that, upon activation of the dump door motor 36, is rotated into contact with a first dump door drive lever 40a, which can be connected via a linkage arm 42 to a second dump door drive lever 40b in order to activate and open the dump doors 32a, 32b. This is done when a specific product weight is accumulated on the dump doors 32a, 32b based on rotation of an associated one of the rotatable drums 24a, 24b moving product from the bottom of a respective one of the hoppers 28a, 28b so it falls through the respective drum housing 22a, 22b, on to the respective closed dump doors 32a, 32b.
In order to detect the weight of the product accumulated on the dump doors 32a, 32b, a load cell 46 is provided and is in contact with the support assembly 44 as the food product is accumulated on the dump doors 32a, 32b while the rotatable drum 24a or 24b is rotated by the respective drive motor 28a or 28b. Once the load cell detects 46 that the desired amount of food product is located on the dump doors 32a, 32b, rotation of the rotatable drum 24a or 24b is stopped and the dump door motor 36 is activated in order to open the dump doors 32a, 32b. In order to move the support assembly 44 out of contact with the load cell 46, a support assembly lift motor 48 is provided and is connected to a support assembly lift gear box 50. The support assembly lift motor 48 is activated in order to raise the support assembly 44 out of contact with the load cell 46 when the dispensing cycle is completed so that the load cell 46 is not loaded until a next dispensing cycle is initiated and the support assembly lift motor is activated to move the support assembly 44 into contact with the load cell 46.
This weighing/dispensing assembly 30a, 30b is complex and includes the dump door motor 36 and the dump door gear box 38 as well as the support assembly lift motor 48 and the support assembly lift gear box 50, all of which increase costs and complexity as well as require additional maintenance.
Referring to
In accordance with the present disclosure, the weighing/dispensing assembly 130 is provided instead of each of each of the prior weighing/dispensing assemblies 30a, 30b. The weighing/dispensing assembly 130 that is used for each respective hopper/rotating drum in the dispenser 10 is shown in detail in
As shown in detail in
As shown schematically in
The controller 170 is further configured to activate the single weighing/dispensing motor 136 to rotate the actuator shaft 139 in the second direction to close the one or more dump doors 132a, 132b once the product has been dispensed for example into the fry basket 19 or other receptacle, for example as shown in
As shown in detail in
In the case of two dump doors 132a, 132b, a second dump door drive lever 140b is connected to the second rotatable shaft 134b for the second dump door 132b. A linkage arm 142 extends between the dump door drive levers 140a, 140b such that upon the first dump door lever 140a being acted upon by the actuating arm 152, the linkage arm 142 also transfers the movement to the second dump door drive lever 140b such that the first and second dump doors 132a, 132b are opened at the same time. A return spring 143 assists in closing the dump doors 132a, 132b.
While the preferred embodiment of the weighing/dispensing assembly 130 includes two dump doors 132a, 132b, it is possible that only a single dump door 132a could be utilized, which would eliminate the need for the linkage arm 142 that extends to the second dump door drive lever 140b.
Still with reference to
As shown in
The lifting cam 158 is shown in the upper, raised position of the support assembly 154 in
Referring again to
The product dispenser 110 is preferably used for dispensing frozen food product, such as French fries or chicken nuggets into a receptacle, such as a fry basket 19, that is arranged below the dump doors. A sensor, such as a contact switch, proximity sensor, or break beam sensor, is positioned in each said receiving space 18 in order to detect when a fry basket 19 or other receptacle is placed into a or the respective receiving space so that the dispensing cycle can be initiated by the controller 170.
In a preferred arrangement, two of the hoppers 20a, 20b, rotatable drums 24a, 24b, and weighing/dispensing assemblies 130 are provided in the dispenser 110. However, the dispenser 110 could include only a single hopper 20a, rotatable drum 24a, and weighing assembly 130, if desired. Additionally, more than two of the dispensing arrangements including the hoppers, rotating drums, and weighing/dispensing assemblies could also be provided.
In one preferred arrangement, the dispensing cycle can include:
It will be appreciated that the foregoing is presented by way of illustration only and not by way of any limitation. It is contemplated that various alternatives and modifications may be made to the described embodiments without departing from the spirit and scope of the invention. Having thus described the present invention in detail, it is to be appreciated and will be apparent to those skilled in the art that many physical changes, only a few of which are exemplified in the detailed description of the invention, could be made without altering the inventive concepts and principles embodied therein. It is also to be appreciated that numerous embodiments incorporating only part of the preferred embodiment are possible which do not alter, with respect to those parts, the inventive concepts and principles embodied therein. The present embodiment and optional configurations are therefore to be considered in all respects as exemplary and/or illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all alternate embodiments and changes to this embodiment which come within the meaning and range of equivalency of said claims are therefore to be embraced therein.
10 Prior art product dispenser
11 food product
12 housing
14 refrigeration unit
16 access door
18 fry basket receiving spaces
19 fry basket
20
a,b hopper(s)
22
a, b drum housing(s)
24
a,b rotatable drum(s)
26
a, b paddles (or fins)
27 boot
28
a, b drive motor(s)
30
a, b weighing/dispensing assembly
31 mounting plate
32
a, b dump door(s)
34
a, b rotatable shaft(s)
36 dump door motor
38 dump door gearbox
39 actuator arm
40
a, b dump door drive lever(s)
42 linkage arm
44 support assembly
46 load cell
48 support assembly lift motor
50 support assembly lift gearbox
110 Product dispenser
127 boot
130 weighing/dispensing assembly
131 mounting plate
132
a, b dump door(s)
134
a, b rotatable shaft(s)
135 bearings
136 weighing/dispensing motor
138 weighing/dispensing gearbox
139 actuator shaft
140
a, b dump door drive lever(s)
142 linkage arm
143 return spring
144 support assembly
146 load cell
147 weight transfer pin
152 actuating arm
153 roller
154 guides for support assembly
156 elongated openings in mounting plate
158 lifting cam
160 position indicator
162 Flag
164 break-beam sensor
170 controller
This application claims the benefit of U.S. Provisional Application No. 63/420,781, filed Oct. 31, 2022, which is incorporated herein by reference as if fully set forth.
Number | Date | Country | |
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63420781 | Oct 2022 | US |