The present invention relates to toy water guns and particularly to high energy water guns which rapidly discharge a relatively high metered volume stream of water.
Water guns, water pistols, and toy squirt guns have evolved for many decades and continue to be popular for recreational use. Toy water pistols using a small diameter piston connected to a trigger, which is pumped manually by an operator's finger pull, have been used to pump water through tubing leading to a small nozzle which produces a small, metered volume, low energy, discharged stream of water over a short distance.
It is generally well known that large nozzles provide high energy, far reaching streams when using high pressures such as those used on fire hoses, however; applying these techniques to relatively small hand held water guns has been challenging for a number of reasons.
Large nozzles result in increased flow rates which require low impedance valving that does not restrict the flow or produce turbulence which reduces the reach of the stream. Large diameter, short length supply tubes reduce impedance related energy losses, minimize operating pressure and increase efficiency. These relatively high flow rates rapidly deplete the water reservoir of a hand-held water gun which are usually controlled by the trigger engagement time. For example, a 30 ounce reservoir of water can be discharged in about 2 seconds.
For this reason, controlling the trigger engagement time is impractical, however; controlling the discharged stream using volume metering, which provides a fixed and repeatable discharged volume for each trigger pull, solves this problem.
U.S. Pat. No. 5,074,437 describes a water gun having a sealed reservoir, which uses a manually operated air pump incorporated within its design to pressurize air and water contained within a sealed reservoir which discharges water through a tube leading to a trigger-controlled valve and nozzle. The discharged stream, however; is not metered and is dependent on the length of time the trigger is engaged by the operator.
U.S. Pat. No. 5,373,975 describes a toy water gun using pressurized air to propel water contained in a reservoir through a tube leading to a trigger-controlled valve leading to a nozzle where a stream of water is discharged. Air is compressed in the reservoir by using a household water supply which forces water into the reservoir through a separate inlet to compress the atmospheric air, in the reservoir, to provide both compressed air and water. The flow and the duration of the discharge stream is controlled by the length of time the trigger is engaged. The flow path through the valve is complex which introduces turbulence prior to discharge. There is no means of providing a metered discharge.
U.S. Pat. No. 5,366,108 also uses a municipal water supply to provide pressurized water by forcing water into the reservoir through a separate inlet to compress the air which was initially in the reservoir. The pressurized water passes into a pickup tube which exits the reservoir through a trigger-controlled valve leading to a nozzle, enclosed within a pistol grip housing, when the trigger is engaged. There is no means of providing a metered discharge.
U.S. Pat. No. 8,875,945 B1 describes a toy water gun having a water filled bladder pressurized within a permeable chamber cooperating with a separate sealed pressurized air chamber to supply pressurized water leading to a nozzle which is discharged by using a trigger-controlled nozzle valve and does not provide a metered volume discharge of water.
According to one embodiment of the present invention, a far reaching, high energy hand-held water gun which repeatably discharges a metered volume stream of water having a relatively high water volume is disclosed which eliminates the difficulty of controlling a high energy stream of water using valving directly controlled by trigger engagement time, resulting in excessive discharges, which rapidly and inefficiently deplete the water volume of the reservoir.
Embodiments of the present invention provide a repeatable, efficient, and rapid discharge of a volume controller pulsed stream of water without the complexity and cost of pumps or manual pumping by an operator.
A repeatable metered volume stream of water is initiated with each trigger release but is not controlled by trigger engagement time. A method of producing various volumes of water to be discharged is discussed.
Although the use of this invention is primarily recreational, changes in design parameters suggest that it is adaptable to commercial use, such as, pesticide application and nonlethal deterrents for police use. Features such as quick and easy refilling using a household water supply along with technical features such as relatively low operating pressure and a low impedance path to the nozzle increases operating efficiency and performance as well as user satisfaction.
A water gun of an embodiment of the present invention uses a reservoir of water pressurized by compressed air, contained within a sealed chamber, having a trigger-controlled valve connected to a trigger. An operator initiates the discharge of a metered stream of water to atmospheric pressure using a trigger to initiate the flow. Water enters a first end of a tubular housing, which is immersed in the pressurized water, within the reservoir and is discharged through a nozzle, to atmosphere. The initiated stream is terminated by a moving shuttle valve which meters the volume of the discharged stream in proportion to the volume of water between the shuttles first position within the tubular housing and a second, engaged position at a valve seat where flow is terminated.
The operator resets the trigger-controlled valve consisting of a releasable plug which is seated and sealed in its reset position within a discharge port, which also resets the trigger mechanism and retains the releasable plug. The shuttle valve is reset, when an extended shaft, connected to the shuttle valve, is forcibly acted on by the releasable plug, during its manual resetting which urges the shuttle valve away from the valve seat allowing the shuttle valve to return to a first reset position, using a return spring, enabling a repeated, operator controlled metered discharge. The reservoir is refilled by inserting a quick fill connector into the discharge port which is attached to a hose connected to a household water spigot for supplying both compressed air and water to the reservoir. A separate mechanism of providing compressed air is also described.
A water gun (10) described in
The pressurized reservoir (1), as shown in
In an alternate embodiment, not shown, the pressurized reservoir is not mounted on the mounting plate (14) and is provided separately by an extended tube and compressed air, for example. In this embodiment, a tubular housing outlet (53) of the tubular housing (2) extends outside of the pressurized reservoir (1) and is connected to the mounting plate (14) using clamping brackets similar to the upper clamping bracket (20) and lower clamping bracket (21). An inlet (3) of the tubular housing (2), within the tubular housing inlet (52) is positioned and retained, immersed in water, within the pressurized reservoir (1). This allows the use of various reservoir designs which provide pressurized water using compressed air.
Within the tubular outlet (53) is an integral housing (31). The integral housing (31) has an integral housing inlet (54) at a first end and an integral housing outlet (55) at a second end. At the second end of the integral housing (31) is flanged end (36) which securely fastens to reservoir (1) using integral housing outlet (53) and a threaded end cap (30) (threads not shown). At the integral housing inlet (54) is a shuttle valve seat (40) for mating with a shuttle valve (42) described below. Between the integral housing inlet (54) and the integral housing outlet (55) is a tapered inlet (32) in fluid communication with a nozzle (33) and a discharge port (5). Nozzle (33) may have a tapered or shaped inlet leading to the point of discharge.
The integral housing (31) may be made of brass, aluminum or a suitable molded plastic and is securely sealed and fastened within tubular housing (2) by press-fitting or bonding within tubular housing (2). An O-ring seal (35) is preferably used between the integral housing (31) and the neck (41) to form an airtight and watertight seal for pressurized reservoir (1).
A shuttle valve (42) described in
The shuttle valve (42) is moveable between a selected unsealing, shuttle valve disengaged position in which water from the pressurized reservoir (1) flows through the nozzle (33) and out the discharge port (5) and a sealed shuttle valve engaged position in which water from the pressurized reservoir (1) is prevented from flowing through the discharge port (5) by a seal formed between the shuttle valve (42) and the integral housing (31). More specifically, the seal is formed between the O-ring (34) in the groove (61) of the shuttle valve (42) and the shuttle valve seat (40) of the integral housing.
The body segment second end (60b) of the shuttle valve (42) is connected to a first end (43a) of the extension spring (43) via mounting hole (45). A second end (43b) of the extension spring (43) connects shuttle valve (42) within tubular housing (2) to retaining pin (44) (shown in
Shuttle valve (42) is shown in
Shuttle valve (42) which may be made of molded plastic, or other suitable material moves freely with the flow of water toward nozzle (33) initiated by the removal of releasable plug (4), from discharge port (5), shown in
The volume of water discharged is in proportion to the volume of water between the selected unsealing, shuttle valve disengaged position and the sealed shuttle valve engaged position, plus a relativity small amount of leakage flow which passes through the clearance between the shuttle valve (42) and tubular housing (2). A splined pickup tube (not shown) can be used to increase the discharged volume of water by increasing leakage. Increasing the spring tension of the extension spring (43) also increases the discharged, metered water volume by increasing leakage around shuttle valve (42).
A releasable plug (4) is moveable between an engaged plug position in which the release plug (4) is received within the discharge port (5) and a disengaged plug position in which releasable plug (4) is not present within the discharge port (5). The position of the releasable plug (4) is determined by the position of the trigger (6) and resettable pivot arm (9). The operator can also manually replace the releasable plug (4) such that it is moved from the disengaged plug position to an engaged plug position. It is noted that other shapes of the releasable plug (4) may be used to seal the discharge port (5) and is not limited to the shape shown in the figures.
The trigger (6) is resettable between a trigger start position and a trigger actuated position. The trigger (6) is rotatably mounted to the mounting plate (14) and biased towards the trigger start position by an extension spring (16) which has a first end mounted to the trigger (6) and a second end secured to the mounting plate (14). The trigger (6) also has an axially extending retaining arm (7).
Also pivotably mounted to the mounting plate (14) via shoulder screw (11) is a resettable pivot arm (9). The first end (9a) of the pivot arm (9) is coupled to the releasable plug (4) via retaining screw (12) and the second end (9b) is engaged with and moveable by the retaining arm (7) of the trigger (6). The pivot arm (9) has a pivot arm start position and a pivot arm actuated position. In the pivot arm start position, the trigger (6) is in the trigger start position and the retaining arm (7) is engaged with the second end (9b) of the pivot arm (9). Extension spring (12) attached to mounting plate (14) and pivot arm (9) provides biasing force for rotation of the pivotal arm (9). The pivot arm (9) also maintains the releasable plug (4) within the discharge port (5). In the pivot arm actuated position, the trigger (6) is in the trigger actuated position and the trigger (6) is moved such that the retaining arm (7) no longer engages with the second end (9b) of the pivot arm (9), allowing the pivot arm (9) to rotate clockwise and remove the releasable plug (4) from the discharge port (5). Rotation continues and the second end (9b) of pivot arm (9) rotates clockwise and is stopped by impacting an elastomeric bumper washer (13) which is retained by a machine screw. An extension spring (12) provides biasing force assisting the release of releasable plug (4) and prevents secondary contact of the releasable plug (4) with the discharged stream of water. The pivot arm (9) may be made using formed stainless steel sheet metal.
Water enters the tubular housing (2) through the inlet (3), filling the tubular housing (2), the tapered inlet (32) and the nozzle (33). Water can flow out of through discharge port (5), adjacent the nozzle (33) when the releasable plug (4) is removed from discharge port (5). Releasable plug (4) functions as a trigger-controlled valve to initiate the release of a stream of water through nozzle (33) and out of the water gun (1).
When releasable plug (4) is removed, discharge port (5) does not increase the mechanical impedance to fluid flow because the discharged stream does not contact the bore of discharge port (5) due to its diameter being larger than the diameter of nozzle (33).
The prior art of trigger actuated water guns has described the satisfactory use of valving methods located before a discharge nozzle; however, this often results in a significant impedance and turbulence to fluid flow, when the valve is in series before the nozzle, which can reduce the reach of the discharged stream.
A metered pulse of water is discharged from the water gun (1), through the discharge port (5) by an operator actuating trigger (6), which initiates the release of a discharged stream of water. The discharge of the metered pulse of water may be repeated (after a discharge of water) by cocking pivot arm (9) to restore releasable plug (4) to its reset position within discharge port (5) which will be described in more detail below. The cocking of pivot arm (9) can be accomplished manually by an operator or by using solenoids, motors, actuators or other leveraging mechanisms. Automated cocking can be performed following a metered discharge using additional mechanisms, not shown, to act on pivot arm (9) which may result in reduced operator effort or provide other features such as semi-automatic or fully-automatic discharging.
When trigger (6) is actuated by the operator and moved to the trigger actuated position, retaining arm (7) of the trigger (6), which retains pivot arm (9) also acts as a releasable latch, which pivots about shoulder screw (8) and moves clockwise allowing pivot arm (9) to be released from retaining arm (7). Movement of the pivot arm (9) moves releasable plug (4) from the discharge port (5), initiating flow of a discharged stream of water through the nozzle (3) and out the discharge port (5).
Shuttle valve (42) engages with shuttle valve seat (40) and comes to rest in the sealing position whereby the elastomeric seal (34) of the shuttle valve (42) seals against shuttle valve seat (40) by water pressure thereby terminating and metering the volume of the discharged stream of water with the extended shaft (46) of shuttle valve (42) within nozzle (33) and protruding into discharge port (5).
A metered discharge can be repeated after resetting both the trigger (6) to the trigger start position and the shuttle valve (42) to the shuttle valve disengaged position by cocking releasable plug (4) into discharge port (5), by rotating pivot arm (9) counterclockwise where the releasable plug (4) is retained within discharge port (5) and the pivot arm (9) is captured by the retaining arm (7) of the trigger (6). More specifically, when releasable plug (4) enters into discharge port (5) during cocking, the releasable plug (4) first seals discharge port (5) and then forcibly contacts and moves the protruding end (46a) of extended shaft (46) sufficiently to break the seal between (34) and valve seat (40). This equalizes the pressure on both sides of the shuttle valve seat (40), after which shuttle valve (42), is no longer held in place by water pressure, allowing extension spring (43) to return and reset shuttle valve (42) to its shuttle valve disengaged position.
The clearance between tubular housing (2) and shuttle valve (42) is also sufficient to allow the return force of extension spring (43) to begin resetting shuttle valve (42) to the shuttle valve disengaged position due to leakage between the inside of tubular housing (2) around shuttle valve (42) after discharge port (5) is sealed and the pressure is equalized.
The trigger (6) is also reset to the trigger start position following the cocking of pivot arm (9) when it rotates counterclockwise and is then latched and held in a reset position by retaining arm (7). Extension spring (16) provides a counterclockwise force on retaining arm (7), enabling the latching, reset and retention of pivot arm (9).
The extended shaft (46) projecting from shuttle valve (42) as shown in
In another embodiment, a second mechanical impedance to flow is provided in combination with the first mechanical impedance resulting in the hydraulic deceleration of shuttle valve (42) and is described in greater detail using
The shuttle valve (81) has an extended shaft (95) with an extended shaft first end (95a) and an extended shaft second end (95b). The extended shaft second end (95b) is mounted to a shaft segment first end (96a). The shaft segment (96) has a diameter of d6. A body segment first end (97a) is mounted to the shaft segment second end (96b) through a groove (98) with a diameter of d7. The body segment (97) has a diameter of d8. An elastomeric seal (84) is received on the groove (98). The elastomer seal (84) is preferably an O-ring. The diameter d7 of the groove (98) is less than the diameter d6 of the shaft segment (96) and the diameter d8 of the body segment (97). The diameter d8 of the body segment (97) is greater than the diameter d6 of the shaft segment (96). A mounting hole (not shown) is fixed to second body segment end (not shown) of the shuttle valve (81).
The integral housing (80) has an integral housing inlet (104) at a first end and an integral housing outlet (105) at a second end. While not shown, the second end of the integral housing (80) can have a flanged end similar to that shown in
The shuttle valve (81) is moveable between a selected unsealing, shuttle valve orifice (88) disengaged position in which water from the pressurized reservoir (1) flows through the nozzle and out the discharge port (5) and a sealed shuttle valve engaged position in which water from the pressurized reservoir (1) is prevented from flowing through the discharge port (5) by a seal formed between the shuttle valve (81) and the integral housing (80). More specifically, the seal is formed between the O-ring (84) in the groove (85) of the shuttle valve (81) and the shuttle valve seat (83) of the integral housing.
Two primary mechanical impedances to flow are present in
Shuttle valve (81) is decelerated when moving within integral housing (80) over the distance (x) to displace the volume of fluid (90), represented in cross-section as the volume difference, between the two different diameters (D2, D3) of the shuttle shaft extension (95), which must be displaced by flow through the first mechanical impedance (86), or the second mechanical impedance (89), or a combination of both the impedances as long as the described combined impedance is significantly greater than the impedance of nozzle (88). An increase in the impedance will result in increased deceleration of shuttle valve (81) and reduced stress of O-ring seal (84) and increased life of the seal.
A decrease in the velocity of the shuttle valve (81) directly reduces the velocity of the column of water following the shuttle valve (81) which has a mass which increases directly with the volume of the discharged stream.
A second diameter segment (103) on the body of shuttle (111) provides a second impedance (102) to flow when the second diameter segment (103) enters the integral housing (108) and aligns with straight segment (104) of the integral housing (108) providing a clearance therebetween. The second diameter segment (103) has a greater diameter than the diameter of the shuttle shaft extension (103) and other parts of the shuttle valve (111).
It is noted that the described smooth blended contour (107) provides mechanical guidance to the shuttle shaft extension (113) and provides a valve seat (109) for elastomeric seal (112).
A blended contour (not shown) may also be formed on the extended shaft (113) to maximize compression and improve deceleration when compressible fluids such as air mix with water prior to fluid termination.
Integral housing (31) also provides a circular counterbored area (38) shown in
A flexible hose (not shown) which surrounds and receives barbs (49) on the opposite end of quick twist fill plug (47) may be used to fill sealed chamber (1) with pressurized air and water using adapters connected to a domestic water source and spigot.
Sealed chamber (1) may be filled with air and water by inserting the plug end (51) of quick twist fill plug (47) into the discharge port (5) and applying pressurized water using a three-way valve, connected to a household water spigot, releasing shuttle valve (42) from seating within the integral housing (31) and adding water to the desired level as shown in
Switching the three-way valve stops filling and vents the discharge port (5) to atmosphere, preferably by using a separate discharge hose connected to the three-way valve. This causes the shuttle valve (42) to discharge one metered pulsed stream to atmosphere and completes the filling process and allows the removal of quick twist fill plug (47).
Increasing the volume of air within sealed chamber (1) results in improved operating performance by increasing the initial pressure in the reservoir of the sealed chamber (1) before adding water and results in an increased minimum and average operating pressure. This added air is easily supplied by using a common garden hose by leaving an increased amount of air in the hose, to supply the pressurized reservoir of the sealed chamber (1), followed by pressurized water from a household water spigot. An added pressure regulator, not shown, may be used to limit the pressure applied. A Schrader valve connected to sealed chamber (1) can be used to independently supply or adjust the desired air pressure within the sealed chamber (1).
The desired ratio of air and water in the reservoir may be obtained by changing the ratio of air and water in the hose used when filling the reservoir without using an air compressor.
Accordingly, it is to be understood that the embodiments of the invention herein described are merely illustrative of the application of the principles of the invention. Reference herein to details of the illustrated embodiments is not intended to limit the scope of the claims, which themselves recite those features regarded as essential to the invention.
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