The present invention relates generally to metering pumps, and more particularly to a new and improved metering pump or segment, and to a new and improved metering pump assembly comprising a plurality of the metering pumps or segments, wherein in connection with the individual metering pumps or segments, the drive shaft assembly for driving the pump gears of each metering pump or segment is coaxially aligned with the longitudinal axis of the pump or segment, as is the fluid inlet supply path, whereby only three gears are required to comprise each metering pump or segment, and in connection with the metering pump assembly comprising the plurality of metering pumps or segments, not only is the drive shaft assembly and fluid inlet supply path coaxial with the longitudinal axis of the metering pump assembly, but the single drive shaft assembly is utilized to drive all of the metering pumps or segments comprising the metering pump assembly, and the different metering pumps or segments are fluidically connected together by means of a common fluid passageway. In addition, the different metering pumps or segments comprising the metering assembly can be interchanged with respect to each other so as to permit different metered flow output volumes to be outputted at different predetermined locations. Furthermore, different metering pumps or segments, having different output ratings or values, can be exchanged for existing metering pumps or segments within the metering pump assembly and thereby disposed at the predetermined positions within the metering pump assembly so as to achieve the different metered flow output volumes at the predetermined positions. Lastly, different metering pumps or segments can be disposed or arranged such that their fluid output flows will be located at substantially the same predetermined positions within the metering pump assembly whereby the metered fluid output volumes from the various metering pumps or segments can effectively be added together so as to achieve additionally desired metered fluid output volumes which are different from that achieved from any single one metering pump or segment.
In some fluid delivery systems, such as, for example, those systems delivering hot melt adhesive or other thermoplastic materials, it is necessary to supply various output devices with predetermined volumes of the fluids. Metering pumps are utilized to in fact provide the fluids in metered amounts as required or dictated by means of their desired or specific end use. The metering pumps are driven by motor drive assemblies which operate the respective pumps at predetermined speeds in order that the metering pumps output the predetermined volumes of the fluid required for the particular use or by the particular output device. However, it is sometimes desired to achieve different metered fluid output volumes in order to provide different metered fluid output volumes to different output devices or for different end uses.
One known type of metering pump assembly is that disclosed within U.S. Pat. No. 6,688,498 which is entitled HOT MELT ADHESIVE SUPPLY SYSTEM WITH INDEPENDENT GEAR PUMP ASSEMBLIES and which issued to McGuffey on Feb. 10, 2004. While this metering pump system is quite satisfactory, it is noted that the arrangement does require the supply of the hot melt adhesive into a manifold and the subsequent supply or transmission of the fluid to the metering pump gears by means of a gearing system which comprises four gears. Another known type of metering pump assembly is that disclosed within U.S. Pat. No. 6,422,428 which is entitled SEGMENTED APPLICATOR FOR HOT MELT ADHESIVES OR OTHER THERMOPLASTIC MATERIALS and which issued to Allen et al. on Jul. 23, 2002. While this metering pump system is also satisfactory, it is noted that the drive shaft assembly and the fluid input into the metering pump assembly are not coaxially aligned with the longitudinal axis of the metering pump assembly. In addition, the different metering pumps or segments cannot be disposed or arranged such that their fluid output flows will be located at substantially the same predetermined positions within the metering pump assembly whereby the metered fluid output volumes from the various metering pumps or segments can effectively be added together so as to achieve additionally desired metered fluid output volumes which are different from that achieved from any single one metering pump or segment.
A need therefore exists for a new and improved metering pump or segment which is relatively simplified in structure and yet, when incorporated within a metering pump assembly, the individual metering pumps or segments can be driven by means of a single drive shaft assembly, the individual metering pump or segments can be fluidically connected together by means of a common fluid passageway, the individual metering pumps or segments can be interchanged with each other so as to provide different metered fluid output volumes at different predetermined locations, the metering pumps or segments incorporated within the metering pump assembly can be exchanged for other metering pumps or segments so as to provide still yet different metered fluid output volumes, and the metering pumps or segments incorporated within the metering pump assembly can be predeterminedly positioned with respect to each other such that the metered fluid output volumes from the various metering pumps or segments can effectively be added together so as to achieve additional different metered fluid output volumes.
The foregoing and other objectives are achieved in accordance with the teachings and principles of the present invention through the provision of a new and improved metering pump or segment, and to a new and improved metering pump assembly comprising a plurality of the metering pumps or segments, wherein in connection with the individual metering pumps or segments, the drive shaft assembly for driving the pump gears of each metering pump or segment is coaxially aligned with the longitudinal axis of the pump or segment, as is the fluid inlet supply path, whereby only three gears are required to comprise each metering pump or segment. In connection with the metering pump assembly comprising the plurality of metering pumps or segments, not only is the drive shaft assembly and fluid inlet supply path coaxial with the longitudinal axis of the metering pump assembly, but the single drive shaft assembly is utilized to drive all of the metering pumps or segments comprising the metering pump assembly, and the different metering pumps or segments are fluidically connected together by means of a common fluid passageway.
In addition, the different metering pumps or segments comprising the metering assembly can be interchanged with respect to each other so as to permit different metered fluid output volumes to be outputted at different predetermined locations. Furthermore, different metering pumps or segments, having different output ratings or values, can be exchanged for existing metering pumps or segments within the metering pump assembly and thereby disposed at the predetermined positions within the metering pump assembly so as to achieve the different metered flow output volumes at the predetermined positions. Lastly, different metering pumps or segments can be disposed or arranged such that their fluid output flows will be located at substantially the same predetermined positions within the metering pump assembly whereby the metered fluid output volumes from the various metering pumps or segments can effectively be added together so as to achieve additionally desired metered fluid output volumes which are different from that achieved from any single one metering pump or segment.
Various other features and attendant advantages of the present invention will be more fully appreciated from the following detailed description when considered in connection with the accompanying drawings in which like reference characters designate like or corresponding parts throughout the several views, and wherein:
Referring now to the drawings, and more particularly to
In order to maintain the pair of pump gears 112,114 centered within their respective pump gear cavities 108,110, a pair of idler pins 116,118 are disposed within the central openings of the pump gears 112,114 whereby the lower end portions of the idler pins 116,118 are adapted to be disposed within a pair of bushing cavities 120,122 respectively formed within the upper surface portion of the lower or bottom base plate 106, while the upper end portions of the idler pins 116,118 are similarly adapted to be disposed within a pair of bushing cavities, not shown or visible, respectively formed within the undersurface portion of the upper or top cap plate 102. In addition, a pair of diametrically opposed dowel pins 124,126 are adapted to be inserted through and disposed within the upper or top cap plate 102, the intermediate or central pump plate 104, and the lower or bottom base plate 106 so as to effectively define and maintain the coaxial alignment of the pump gear cavities 108,110, the pump gears 112, 114, the bushing cavities 120,122 defined within the lower or bottom base plate 106, and the bushing cavities, not shown or visible, defined within the upper or top cap plate 102. A pair of through-bores 128,130 are therefore accordingly provided within the upper or top cap plate 102 so as to permit the dowel pins 124,126 to pass therethrough, and a pair of through-bores 132,134 are similarly provided within the intermediate or central pump plate 104 so as to likewise pass therethrough, while a pair of through bores 136,138 are also provided within the lower or bottom base plate 106 so as to permit the lower end portions of the dowel pins 124,126 to be seated therein. Due to manufacturing tolerances defined between the dowel pins 124,126 and the through-bores 136,138, the dowel pins 124,126 will be retained within the through-bores 136,138 and will not fall downwardly through or out from the through-bores.
In this manner, when the metering pump or segment 100, comprising the upper or top cap plate 102, the intermediate or central pump plate 104, and the lower or bottom base plate 106 are assembled together, the pump gears 112,114 will be able to rotate freely within the confines of their pump gear cavities 108,110. In connection with the idler pins 116,118, it is additionally noted that each one of the idler pins 116, 118 is provided with an axially extending through-bore 140, 142. Due to the close tolerances defined between the external peripheral surface portions of each one of the idler pins 116,118 and the inner peripheral surface portions of the bushing cavities 120,122 defined within the lower or bottom base plate 106, as well as the close tolerances defined between the external peripheral surface portions of each one of the idler pins 116,118 and the inner peripheral surface portions of the bushing cavities, not shown or visible, defined within the upper or top cap plate 102, it has been found that the provision of such axially extending through-bores 140,142 within the idler pins 116,118 effectively relieves any “suction” or “vacuum” effect that may develop between the idler pins 116,118 and the bushing cavities as a result of the aforenoted close tolerances. In this manner, it has been found still further that the idler pins 116,118 are able to be more easily inserted and withdrawn from the bushing cavities. Still yet further, it is also seen that outer peripheral side wall portions of each one of the idler pins 116,118 are provided with small holes or bores 144,146, and similar bores or holes, not shown or visible, are likewise provided upon internal peripheral side wall portions of the pump gears 112,114. Small balls or bearing members are adapted to have hemispherical portions thereof disposed within the respective bores or holes of both the pump gears 112,114 and the idler pins 116,118, and in this manner, both of the pair of idler pins 116,118 will rotate with their respective pump gears 112,114 as the pump gears 112,114 are rotatably driven by a suitable drive gear when metering of the fluid is being outputted as will be more fully disclosed and described hereinafter.
With continued reference being made to
It is noted that the through-bores 164,166,168,170, 172,174,176,178, defined within the upper or top cap plate 102 have diametrical extents which are somewhat larger than the diametrical extents of the through-bores 180,182,184,186, 188,190,192,194 defined within the intermediate or central pump plate 104 or the internally threaded blind bores 196, 198,200,202,204,206,208,210 defined within the lower or bottom base plate 106, so as to permit the through-bores 164, 166,168,170,172,174,176,178 defined within the upper or top cap plate 102 to accommodate the relatively large diameter head portions of the cap screws 148,150,152,154,156,158, 160,162, whereas the through-bores 180,182,184,186,188,190, 192,194, defined within the intermediate or central pump plate 104, and the internally threaded blind bores 196,198, 200,202,204, 206,208,210, defined within the lower or bottom base plate 106, need only accommodate the relatively small diameter shank portions of the cap screws 148,150,152,154, 156,158,160,162. It is also to be noted that the through-bores 164,166,168,170,172,174,176,178 defined within the upper or top cap plate 102 are counterbored so as to define ledge portions, not shown or visible, within the upper or top cap plate 102 upon which the relatively large head portions of the cap screws 148,150,152,154,156,158,160, 162 can be seated so as to effectively apply a downward clamping force onto the intermediate or central pump plate 104 and the lower or bottom plate 106 when the lower end threaded portions of the cap screws 148,150,152,154,156,158, 160,162 are threadedly engaged within the internally threaded blind bores 196, 198,200,202,204,206,208,210 defined within the lower or bottom base plate 106.
Still further, it is noted that the plurality of cap screws 148,150,152,154,156,158,160,162 are arranged in a predetermined, substantially horse-shoe shaped array surrounding the pump gear cavities 108,110 as well as a central through-bore or cavity 212 which is adapted to accommodate a drive gear shaft assembly which will be more fully disclosed and described hereinafter. This particular substantially horse-shoe shaped array of the plurality of cap screws 148, 150,152,154,156,158,160,162 is provided so as to effectively ensure that those regions of the undersurface face portion of the intermediate or central pump plate 104, which surround the pump gear cavities 108,110 and the central cavity 212, will be disposed in a substantially tight sealing mode with respect to corresponding regions of the upper surface portion of the lower or bottom base plate 106, and similarly, the aforenoted arrangement of the 148,150,152,154,156,158,160,162 will likewise ensure that those regions of the upper surface face portion of the intermediate or central pump plate 104 which, again, surround the pump gear cavities 108,110 and the central cavity 212, will be disposed in a substantially tight sealing mode with respect to corresponding regions of the undersurface portion of the upper or top cap plate 102, so as to optimally ensure no leakage of the pumped fluid.
With reference continuing to be made to
With reference continuing to be made to
Correspondingly, with reference reverting back to
With reference reverting back to
With reference again being made to
In addition, within each metering pump or segment 100A,100B,100C,100D, and more particularly within each pump plate 104 of each metering pump or segment 100A,100B,100C, 100D, a fluid region 352 is effectively defined at the juncture of pump gears 112,114 and drive gear 342 as shown in
It is to be further appreciated that the gear meshing area 254, defined within the pump plate 104 of the metering pump or segment 100A, is fluidically connected to an outlet port 256 which is defined within the base plate 106 of each one of the metering pumps or segments 100A, 100B,100C, 100D as illustrated within
In turn, the intermediate or central pump plate 104 of each metering pump or segment 100 is provided with a plurality of through-bores or fluid passageways, such as, for example, three through-bores or fluid passageways 266,268,270 arranged in a manner similar to that of the through-bores or fluid passageways 258,260,262,264 defined within the upper or top cap plate 102 wherein the through-bores or fluid passageways 266,268,270 of the intermediate or central pump plate 104 are adapted to be coaxially aligned with the through-bores or fluid passageways 258,260,262 of the upper or top cap plate 102 while the fluid passageway 352 of the intermediate or central pump plate 104 is coaxially aligned with the through-bore or fluid passageway 264 of the upper or top cap plate 102. It is lastly noted that the lower or bottom base plate 106 is similarly provided with a plurality of through-bores or fluid passageways, such as, for example, three through-bores or fluid passageways 272,274,276, which are arranged in a manner similar to that of the through-bores or fluid passageways 258,260,262,264 defined within the upper or top cap plate 102, as well as with respect to the through-bores or fluid passageways 266,268,270 defined within the intermediate or central pump plate 104 wherein the through-bores or fluid passageways 272,274,276 of the lower or bottom base plate 106 are coaxially aligned with the through-bores or fluid passageways 266,268,270 defined within the intermediate or central pump plate 104 while the output port 256 of the lower or bottom base plate 106 is coaxially aligned with the fluid passageway 352 of the intermediate or central pump plate 104 as well as with the through-bore or fluid passageway 264 of the upper or top cap plate 102.
Lastly, with respect to the overall metering pump assembly 300, it is noted that the pump adaptor plate 304 of the metering pump assembly 300, in a manner similar to that of the upper or top cap plate 102 of a particular metering pump or segment 100, is provided with a plurality of through-bores or fluid passageways, such as, for example, four through-bores or fluid passageways 356,358,360,362, which are arranged within a circumferentially or angularly spaced quadrant array. In this manner, they are adapted to be coaxially aligned with respect to the various aforenoted through-bores or fluid passageways provided within the upper or top cap plates 102 of the metering pumps or segments 100A,100B,100C, 100D, and are likewise adapted to be coaxially aligned with respect to the various aforenoted through-bores or fluid passageways provided within the intermediate or central pump plates 104 of the metering pumps or segments 100A,100B,100C, 100D. In addition, they are also adapted to be coaxially aligned with respect to the various aforenoted through-bores or fluid passageways provided within the lower or bottom base plates 106 of the metering pumps or segments 100A,100B,100C, 100D. These through-bores or fluid passageways 356,358,360, 362 formed within the pump adaptor plate 304 of the metering pump assembly 300 serve as ultimate output ports from the metering pump assembly 300 wherein the particular volumetrically metered fluid outputs from such output ports can then be routed wherever desired to downstream output devices or to end use positions or locations. The significance of the aforenoted through-bores or fluid passageway quadrant arrangements, and the resulting fluid outputs from the ultimate output ports 356,358,360,362 defined within the pump adaptor plate 304 of the metering pump assembly 300, will now be disclosed and described.
It will be recalled that the plurality of metering pumps or segments 100A,100B,100C,100D are all substantially identical with respect to each other from a structural point of view. Accordingly, with reference being made to
After the fluid input enters the metering pump assembly 300 along the axial inlet flow path FIS, and through the inlet ports 354 of the pump adaptor plate 304, the fluid will be distributed to the various intermediate or central pump plates 104 of the four metering pumps or segments 100A, 100B,100C,100D by means of the aforenoted common fluid passageway or column 350. Once the fluid has reached a particular intermediate or central pump plate 104 of a particular metering pump or segment 100A,100B,100C,100D, the fluid to be metered and pumped by means of that particular metering pump or segment 100A,100B,100C,100D will be discharged out through the outlet port 256 which is defined within the base plate 106 of that particular one of the metering pumps or segments 100A,100B,100C,100D. As an example, if the metering pump or segment 100D has been mounted within the metering pump assembly 300 such that the outlet port 256 of the base plate 106 of the metering pump segment 100D as illustrated within
In a similar manner, if the metering pump or segment 100C has been mounted within the metering pump assembly 300 such that the outlet port 256 of the base plate 106 of the metering pump segment 100C as illustrated within
Continuing further, and in a similar manner, if the metering pump or segment 100B has been mounted within the metering pump assembly 300 such that outlet port 256 of the base plate 106 of the metering pump segment 100B as illustrated within
Lastly, it will be appreciated that if the metering pump or segment 100A has been mounted within the metering pump assembly 300 such that outlet port 256 of the base plate 106 of the metering pump segment 100A, as illustrated within
In view of the aforenoted substantially identicality of the various metering pumps or segments 100A,100B,100C, 100D with respect to a structural point of view, it is to be appreciated that not only can the various metering pumps or segments 100A,100B,100C,100D be mounted in accordance with a predetermined order defined within the assembled stack of metering pumps or segments so as to define the assembled pump assembly 300, that is, the various metering pumps or segments can be mounted in the arranged illustrated order ABCD, or alternatively, ACBD, ADBC, ADCB, or the like, but, in addition, the angular position of the various metering pumps or segments 100A,100B, 100C,100D within the stacked array comprising the assembled metering pump assembly 300 can also be altered. This is a significant feature of the metering pumps or segments 100A,100B,100C,100D, as well as for the overall metering pump assembly 300 of the present invention.
In other words, in lieu of the illustrated angular order wherein metering pump or segment 100A discharges its metered flow output volume 370 through means of a first ultimate output port 360 disposed in what may be considered a first or lower right quadrant, metering pump or segment 100B discharges its metered flow output volume 368 through means of a second ultimate output port 358 which is located in what may be considered a second or lower left quadrant, metering pump or segment 100C discharges its metered flow output volume 366 through means of a third ultimate output port 356 which is located in what may be considered a third or upper left quadrant, and metering pump or segment 100D discharges its metered flow output volume 364 through means of a fourth ultimate output port 362 which is located what may be considered to be a fourth or upper right quadrant, the various metering pumps or segments 100A,100B,100C,100D can be angularly positioned in alternative modes such that the various metering pumps or segments 100A,100B,100C,100D can have their metered flow output volumes 364,366,368,370 discharged through any one of the predetermined ultimate output ports 356,358, 360,362 which may differ from the illustrated example. Accordingly, different end uses may dictate or require different metered flow output volumes whereby a particular one of the metering pumps or segments 100A,100B,100C,100D may be fluidically connected to a particular one of the ultimate output ports 356,358,360,362 so as to provide the desired or required metered flow output volumes 364,366,368,370.
Continuing along these lines, it is to be appreciated that by mounting the different metering pumps or segments at predetermined angular positions, other than those specifically illustrated within
Still yet further, a particular one of the metering pumps or segments 100A,100B,100C,100D, having, for example, a particular metered flow output volume rating, may be interchanged with another one of the metering pumps or segments 100A,100B,100C,100D, having, for example, a particular but different metered flow output volume rating, and effectively maintained at the same angular position within the overall metering pump assembly 300, such that the metered flow output volume discharged from a particular one of the ultimate output ports 356,358,360,362 is changed or altered as may be desired or required by means of a particularly desired end use. Lastly, one of the metering pumps or segments 100A, 100B,100C,100D may be removed from the metering pump assembly 300 and an entirely new metering pump or segment, similar in structure to the existing metering pumps or segments 100A,100B,100C,100D, but having, for example, a different metered flow output volume rating, may be exchanged for the removed metering pump or segment such that the metered flow output volume discharged from a particular one of the ultimate output ports 356,358,360,362 is changed or altered as may also be desired or required by means of a particularly desired end use.
Thus, it may be seen that in accordance with the principles and teachings of the present invention, there has been disclosed a new and improved metering pump or segment, and a new and improved metering pump assembly comprising a plurality of the metering pumps or segments, wherein in connection with the individual metering pumps or segments, the drive shaft assembly for driving the pump gears of each metering pump or segment is coaxially aligned with the longitudinal axis of the pump or segment, as is the fluid inlet supply path, whereby only three gears are required to comprise each metering pump or segment. In connection with the metering pump assembly comprising the plurality of metering pumps or segments, not only is the drive shaft assembly and fluid inlet supply path coaxial with the longitudinal axis of the metering pump assembly, but the single drive shaft assembly is utilized to drive all of the metering pumps or segments comprising the metering pump assembly, and the different metering pumps or segments are fluidically connected together by means of a common fluid passageway. In addition, the different metering pumps or segments comprising the metering assembly can be interchanged with respect to each other so as to permit different metered fluid output volumes to be outputted at different predetermined locations. Furthermore, different metering pumps or segments, having different output ratings or values, can be exchanged for existing metering pumps or segments within the metering pump assembly and thereby disposed at the predetermined positions within the metering pump assembly so as to achieve the different metered flow output volumes at the predetermined positions. Lastly, different metering pumps or segments can be disposed or arranged such that their fluid output flows will be located at substantially the same predetermined positions within the metering pump assembly whereby the metered fluid output volumes from the various metering pumps or segments can effectively be added together so as to achieve additionally desired metered fluid output volumes which are different from that achieved from any single one metering pump or segment.
Obviously, many variations and modifications of the present invention are possible in light of the above teachings. It is therefore to be understood that within the scope of the appended claims, the present invention may be practiced otherwise than as specifically described herein.
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