Metering socket

Description

FIELD OF THE INVENTION

This invention relates to sockets for push rods, and particularly to sockets for push rods used in combustion engines.

BACKGROUND OF THE INVENTION

Sockets for push rods are known in the art and are used in camshaft internal combustion engines. U.S. Pat. No. 5,855,191 to Blowers et al., the disclosure of which is hereby incorporated herein by reference, discloses a socket for a push rod. However, U.S. Pat. No. 5,855,191 to Blowers et al. does not disclose the forging of a socket for a push rod nor efficient manufacturing techniques in fabricating a socket for a push rod.

The present invention is directed to overcoming this and other disadvantages inherent in sockets presently manufactured.

SUMMARY OF THE INVENTION

The scope of the present invention is defined solely by the appended claims, and is not affected to any degree by the statements within this summary. Briefly stated, a socket, comprising, a body including a plurality of passages, a first surface, a second surface, and an outer surface; the first surface is configured to accommodate an insert; the second surface is configured to cooperate with an engine workpiece; the outer surface is configured to cooperate with the inner surface of an engine workpiece; and at least one of the surfaces is fabricated through forging.

BRIEF DESCRIPTION OF THE DRAWINGS RECEIVED

FIG. 1 depicts a preferred embodiment of a metering socket.

FIG. 2 depicts a preferred embodiment of a metering socket.

FIG. 3 depicts the top view of a surface of a metering socket.

FIG. 4 depicts the top view of another surface of a metering socket.

FIG. 5 depicts an embodiment of a metering socket accommodating an engine work piece.

FIG. 6 depicts an outer surface of an embodiment of a metering socket.

FIG. 7 depicts an embodiment of a metering socket cooperating with an engine work piece.

FIG. 8 depicts an embodiment of a metering socket cooperating with an engine work piece.

FIG. 9 depicts an embodiment of a metering socket cooperating with an engine work piece.

FIGS. 10-14 depict a preferred method of fabricating a metering socket.

FIG. 15 depicts a preferred embodiment of a lash adjuster body.

FIG. 16 depicts a preferred embodiment of a lash adjuster body.

FIG. 17 depicts another embodiment of a lash adjuster body.

FIG. 18 depicts another embodiment of a lash adjuster body.

FIG. 19 depicts a top view of an embodiment of a lash adjuster body.

FIG. 20 depicts the top view of another preferred embodiment of a lash adjuster body.

FIG. 21 depicts a preferred embodiment of a leakdown plunger.

FIG. 22 depicts a preferred embodiment of a leakdown plunger.

FIG. 23 depicts a cross-sectional view of a preferred embodiment of a leakdown plunger.

FIG. 24 depicts a perspective view of another preferred embodiment of a leakdown plunger.

FIG. 25 depicts a second embodiment of a leakdown plunger.

FIG. 26 depicts a third embodiment of a leakdown plunger.

FIG. 27 depicts a fourth embodiment of a leakdown plunger.

FIG. 28 depicts a fifth embodiment of a leakdown plunger.

FIG. 29 depicts a perspective view of another preferred embodiment of a leakdown plunger.

FIG. 30 depicts the top view of another preferred embodiment of a leakdown plunger.

FIG. 31 depicts a sixth embodiment of a leakdown plunger.

FIGS. 32-36 depict a preferred method of fabricating a leakdown plunger.

FIGS. 37-41 depict an alternative method of fabricating a leakdown plunger.

FIG. 42 depicts a step in an alternative method of fabricating a leakdown plunger.

FIG. 43 depicts a preferred embodiment of a valve lifter body.

FIG. 44 depicts a preferred embodiment of a valve lifter body.

FIG. 45 depicts the top view of a preferred embodiment of a valve lifter body.

FIG. 46 depicts the top view of another preferred embodiment of a valve lifter body.

FIG. 47 depicts a second embodiment of a valve lifter body.

FIG. 48 depicts the top view of another preferred embodiment of a valve lifter body.

FIG. 49 depicts a third embodiment of a valve lifter body.

FIG. 50 depicts the top view of another preferred embodiment of a valve lifter body.

FIG. 51 depicts a fourth embodiment of a valve lifter body.

FIG. 52 depicts a fourth embodiment of a valve lifter body.

FIG. 53 depicts a fifth embodiment of a valve lifter body.

FIG. 54 depicts a lash adjuster body.

FIG. 55 depicts a preferred embodiment of a roller follower body.

FIG. 56 depicts a preferred embodiment of a roller follower body.

FIG. 57-
a depicts the top view of a preferred embodiment of a roller follower body.

FIG. 57-
b depicts the top view of a preferred embodiment of a roller follower body.

FIG. 58 depicts the top view of another preferred embodiment of a roller follower body.

FIG. 59 depicts a second embodiment of a roller follower body.

FIG. 60 depicts a third embodiment of a roller follower body.

FIG. 61 depicts a fourth embodiment of a roller follower body.

FIG. 62 depicts a fifth embodiment of a roller follower body.

FIG. 63 depicts the top view of another preferred embodiment of a roller follower body.

FIG. 64 depicts the top view of another preferred embodiment of a roller follower body.

FIG. 65 depicts a sixth embodiment of a roller follower body.

FIG. 66 depicts a seventh embodiment of a roller follower body.

FIG. 67 depicts an eighth embodiment of a roller follower body.

DETAILED DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENTS

Turning now to the drawings, FIGS. 1, 2, and 3 show a preferred embodiment of a metering socket 10. The metering socket 10 is composed of a metal, preferably aluminum. According to one aspect of the present invention, the metal is copper. According to another aspect of the present invention, the metal is iron.

Those skilled in the art will appreciate that the metal is an alloy. According to one aspect of the present invention, the metal includes ferrous and non-ferrous materials. According to another aspect of the present invention, the metal is a steel. Those skilled in the art will appreciate that steel is in a plurality of formulations and the present invention is intended to encompass all of them. According to one embodiment of the present invention the steel is a low carbon steel. In another embodiment of the present invention, the steel is a medium carbon steel. According to yet another embodiment of the present invention, the steel is a high carbon steel.

Those with skill in the art will also appreciate that the metal is a super alloy. According to one aspect of the present invention, the super alloy is bronze; according to another aspect of the present invention, the super alloy is a high nickel material. According to yet another aspect of the present invention, the metering socket 10 is composed of pearlitic material. According to still another aspect of the present invention, the metering socket 10 is composed of austenitic material. According to another aspect of the present invention, the metal is a ferritic material.

The body 20 is composed of a plurality of socket elements. According to one aspect of the present invention, the socket element is cylindrical in shape. According to another aspect of the present invention, the socket element is conical in shape. According to yet another aspect of the present invention, the socket element is solid. According to still another aspect of the present invention, the socket element is hollow.

FIG. 1 depicts a cross-sectional view of the metering socket 10 of the preferred embodiment of the present invention composed of a plurality of socket elements. FIG. 1 shows the body, generally designated 20. The body 20 functions to accept a liquid, such as a lubricant and is provided with a plurality of surfaces and passages. Referring now to FIG. 3, the first socket surface 31 functions to accommodate an insert, such as, for example, a push rod 96.

The body 20 of the preferred embodiment is fabricated from a single piece of metal wire or rod and is described herein as a plurality of socket elements. The body 20 includes a first hollow socket element 21, a second hollow socket element 22, and a third hollow socket element 23. As depicted in FIG. 1, the first hollow socket element 21 is located adjacent to the second hollow socket element 22. The second hollow socket element 22 is located adjacent to the third hollow socket element 23.

The first hollow socket element 21 functions to accept an insert, such as a push rod. The third hollow socket element 23 functions to conduct fluid. The second hollow socket element 22 functions to fluidly link the first hollow socket element 21 with the third hollow socket element 23.

Referring now to FIG. 2, the body 20 is provided with a plurality of outer surfaces and inner surfaces. FIG. 2 depicts a cross sectional view of the metering socket 10 of the preferred embodiment of the present invention. As shown in FIG. 2, the preferred embodiment of the present invention is provided with a first socket surface 31. The first socket surface 31 is configured to accommodate an insert. The metering socket 10 of the preferred embodiment is also provided with a second socket surface 32. The second socket surface 32 is configured to cooperate with an engine workpiece.

FIG. 3 depicts a top view of the first socket surface 31. As shown in FIG. 3, the first socket surface 31 is provided with a generally spherical push rod cooperating surface 35 defining a first socket hole 36. Preferably, the push rod cooperating surface 35 is concentric relative to the outer socket surface 40; however, such concentricity is not necessary. In the embodiment depicted in FIG. 3, the first socket hole 36 fluidly links the first socket surface 31 with a socket passage 37. The socket passage 37 is shaped to conduct fluid, preferably a lubricant. In the embodiment depicted in FIG. 3, the socket passage 37 is cylindrically shaped; however, those skilled in the art will appreciate that the socket passage 37 may assume any shape so long as it is able to conduct fluid.

FIG. 4 depicts a top view of the second socket surface 32. The second socket surface 32 is provided with a plunger reservoir passage 38. The plunger reservoir passage 38 is configured to conduct fluid, preferably a lubricant. As depicted in FIG. 4, the plunger reservoir passage 38 of the preferred embodiment is generally cylindrical in shape; however, those skilled in the art will appreciate that the plunger reservoir passage 38 may assume any shape so long as it conducts fluid.

The second socket surface 32 defines a second socket hole 34. The second socket hole 34 fluidly links the second socket surface 32 with socket passage 37. The second socket surface 32 is provided with a curved socket surface 33. The curved socket surface 33 is preferably concentric relative to the outer socket surface 40. However, those skilled in the art will appreciate that it is not necessary that the second socket surface 32 be provided with a curved socket surface 33 or that the curved socket surface 33 be concentric relative to the outer socket surface 40. The second socket surface 32 may be provided with any surface, and the curved socket surface 33 of the preferred embodiment may assume any shape so long as the second socket surface 32 cooperates with the opening of an engine workpiece.

Referring now to FIG. 5, the first socket surface 31 is depicted accommodating an insert. As shown in FIG. 5, that insert is a push rod 96. The second socket surface 32 is further depicted cooperating with an engine workpiece. In FIG. 5, that engine workpiece is a leakdown plunger 210, such as that disclosed in Applicants' “Leakdown Plunger,” application Ser. No. 10/274,519 filed on Oct. 18, 2002, the disclosure of which is incorporated herein by reference. Those skilled in the art will appreciate that push rods other than the push rod 96 shown herein can be used without departing from the scope and spirit of the present invention. Furthermore, those skilled in the art will appreciate that leakdown plungers other than the leakdown plunger 210 shown herein can be used without departing from the scope and spirit of the present invention.

As depicted in FIG. 5, the curved socket surface 33 cooperates with a second plunger opening 232 of the leakdown plunger 210. According to one aspect of the present invention, the curved socket surface 33 preferably corresponds to the second plunger opening 232 of the leakdown plunger 210. According to another aspect of the present invention, the curved socket surface 33 preferably provides a closer fit between the second socket surface 32 of the body 20 and the second plunger opening 232 of the leakdown plunger 210.

In the embodiment depicted in FIG. 5, a socket passage 37 is provided. The socket passage 37 preferably functions to lubricate the push rod cooperating surface 35. The embodiment depicted in FIG. 5 is also provided with a plunger reservoir passage 38. The plunger reservoir passage 38 is configured to conduct fluid, preferably a lubricant.

The plunger reservoir passage 38 performs a plurality of functions. According to one aspect of the present invention, the plunger reservoir passage 38 fluidly links the second plunger opening 232 of the leakdown plunger 210 and the outer socket surface 40 of the body 20. According to another aspect of the present invention, the plunger reservoir passage 38 fluidly links the inner plunger surface 250 of the leakdown plunger 210 and the outer socket surface 40 of the body 20.

Those skilled in the art will appreciate that the plunger reservoir passage 38 can be extended so that it joins socket passage 37 within the body 20. However, it is not necessary that the passages 37, 38 be joined within the body 20. As depicted in FIG. 5, the plunger reservoir passage 38 of an embodiment of the present invention is fluidly linked to socket passage 37. Those skilled in the art will appreciate that the outer socket surface 40 is fluidly linked to the first socket surface 31 in the embodiment depicted in FIG. 5.

As depicted in FIG. 6, the preferred embodiment of the metering socket 10 is provided with an outer socket surface 40. The outer socket surface 40 is configured to cooperate with the inner surface of an engine workpiece. The outer socket surface 40 of the presently preferred embodiment is cylindrically shaped. However, those skilled in the art will appreciate that the outer socket surface 40 may assume any shape so long as it is configured to cooperate with the inner surface of an engine workpiece.

As depicted in FIG. 7, the outer socket surface 40 may advantageously be configured to cooperate with the inner surface of an engine workpiece. As shown in FIG. 7, the outer socket surface 40 is configured to cooperate with the second inner lifter surface 370 of a valve lifter body 310. Those skilled in the art will appreciate that the outer socket surface 40 may advantageously be configured to cooperate with the inner surfaces of other lifter bodies, such as, for example, the lifter bodies disclosed in Applicants' “Valve Lifter Body,” application Ser. No. 10/316,263 filed on Oct. 18, 2002, the disclosure of which is incorporated herein by reference.

FIG. 8 depicts the outer socket surface 40 configured to cooperate with the inner surface of another workpiece. As shown in FIG. 8, the outer socket surface 40 is configured to cooperate with the inner lash adjuster surface 140 of a lash adjuster body 110. Those skilled in the art will appreciate that the outer socket surface 40 may be configured to cooperate with a lash adjuster, such as that disclosed in Applicants' “Lash Adjuster Body,” application Ser. No. 10/316,264 filed on Oct. 18, 2002, the disclosure of which is incorporated herein by reference. As depicted in FIG. 9, the lash adjuster body 110, with the body 20 of the present invention located therein, may be inserted into a roller follower body 410, such as that disclosed in Applicants' “Roller Follower Body,” application Ser. No. 10/316,261 filed on Oct. 18, 2002, the disclosure of which is incorporated herein by reference.

Referring now to FIG. 10 to FIG. 14, the presently preferred method of fabricating a metering socket 10 is disclosed. FIGS. 10 to 14 depict what is known in the art as a “slug progression” that shows the fabrication of the present invention from a rod or wire to a finished or near-finished body. In the slug progression shown herein, pins are shown on the punch side; however, those skilled in the art will appreciate that the pins can be switched to the die side without departing from the scope of the present invention.

The metering socket 10 of the preferred embodiment is forged with use of a National® 750 parts former machine. However, those skilled in the art will appreciate that other part formers, such as, for example, a Waterbury machine can be used. Those skilled in the art will further appreciate that other forging methods can be used as well.

The process of forging an embodiment of the present invention begins with a metal wire or metal rod 1000 which is drawn to size. The ends of the wire or rod are squared off. As shown in FIG. 10, this is accomplished through the use of a first punch 1001, a first die 1002, and a first knock out pin 1003.

After being drawn to size, the wire or rod 1000 is run through a series of dies or extrusions. As depicted in FIG. 11, the fabrication of the first socket surface 31, the outer socket surface 40, and the second socket surface 32 is preferably commenced through use of a second punch 1004, a second knock out pin 1005, and a second die 1006. The second punch 1004 is used to commence fabrication of the first socket surface 31. The second die 1006 is used against the outer socket surface 40. The second knock out pin 1005 is used to commence fabrication of the second socket surface 32.

FIG. 12 depicts the fabrication of the first socket surface 31, the second socket surface 32, and the outer socket surface 40 through use of a third punch 1007, a first stripper sleeve 1008, a third knock out pin 1009, and a third die 1010. The first socket surface 31 is fabricated using the third punch 1007. The first stripper sleeve 1008 is used to remove the third punch 1007 from the first socket surface 31. The second socket surface 32 is fabricated through use of the third knock out pin 1009, and the outer socket surface 40 is fabricated through use of the third die 1010.

As depicted in FIG. 13, the fabrication of the passages 37, 38 is commenced through use of a punch pin 1011 and a fourth knock out pin 1012. A second stripper sleeve 1013 is used to remove the punch pin 1011 from the first socket surface 31. The fourth knock out pin 1012 is used to fabricate the plunger reservoir passage 38. A fourth die 1014 is used to prevent change to the outer socket surface 40 during the fabrication of the passages 37, 38.

Referring now to FIG. 14, fabrication of socket passage 37 is completed through use of pin 1015. A third stripper sleeve 1016 is used to remove the pin 1015 from the first socket surface 31. A fifth die 1017 is used to prevent change to the outer socket surface 40 during the fabrication of socket passage 37. A tool insert 1018 is used to prevent change to the second socket surface 32 and the plunger reservoir passage 38 during the fabrication of socket passage 37.

Those skilled in the art will appreciate that further desirable finishing may be accomplished through machining. For example, passages 37, 38 may be enlarged and other passages may be drilled. However, such machining is not necessary.

FIGS. 15, 16, and 17 show a preferred embodiment of the lash adjuster body 110. The lash adjuster body 110 is composed of a metal, preferably aluminum. According to one aspect of the present invention, the metal is copper. According to another aspect of the present invention, the metal is iron.

Those skilled in the art will appreciate that the metal is an alloy. According to one aspect of the present invention, the metal includes ferrous and non-ferrous materials. According to another aspect of the present invention, the metal is a steel. Those skilled in the art will appreciate that steel is in a plurality of formulations and the present invention is intended to encompass all of them. According to one embodiment of the present invention the steel is a low carbon steel. In another embodiment of the present invention, the steel is a medium carbon steel. According to vet another embodiment of the present invention, the steel is a high carbon steel.

Those with skill in the art will also appreciate that the metal is a super alloy. According to one aspect of the present invention, the super alloy is bronze; according to another aspect of the present invention, the super alloy is a high nickel material. According to yet another aspect of the present invention, the lash adjuster body 110 is composed of pearlitic material. According to still another aspect of the present invention, the lash adjuster body 110 is composed of austenitic material. According to another aspect of the present invention, the metal is a ferritic material.

The lash adjuster body 110 is composed of a plurality of lash adjuster elements. According to one aspect of the present invention, the lash adjuster element is cylindrical in shape. According to another aspect of the present invention, the lash adjuster element is conical in shape. According to yet another aspect of the present invention, the lash adjuster element is solid. According to still another aspect of the present invention, the lash adjuster element is hollow.

FIG. 15 depicts a cross-sectional view of the lash adjuster 110 composed of a plurality of lash adjuster elements. FIG. 15 shows the lash adjuster body, generally designated 110. The lash adjuster body 110 of the preferred embodiment is fabricated from a single piece of metal wire or rod and is described herein as a plurality of lash adjuster elements. The lash adjuster body 110 includes a hollow lash adjuster element 121 and a solid lash adjuster element 122. In the preferred embodiment, the solid lash adjuster element 122 is located adjacent to the hollow lash adjuster element 121.

The lash adjuster body 110 functions to accommodate a plurality of inserts. According to one aspect of the present invention, the lash adjuster body 110 accommodates a leakdown plunger, such as the leakdown plunger 210. According to another aspect of the present invention, the lash adjuster body 110 accommodates a push rod seat (not shown). According to yet another aspect of the present invention, the lash adjuster body 110 accommodates a socket, such as the metering socket 10.

The lash adjuster body 110 is provided with a plurality of outer surfaces and inner surfaces. FIG. 16 depicts a cross-sectional view of the preferred embodiment of the present invention. As shown in FIG. 16, the lash adjuster body 110 is provided with an outer lash adjuster surface 180 which is configured to be inserted into another body. According to one aspect of the present invention, the outer lash adjuster surface 180 is configured to be inserted into a valve lifter body, such as the valve lifter body 310. According to another aspect of the present invention, the outer lash adjuster surface 180 is configured to be inserted into a roller follower, such as the roller follower body 410.

The outer lash adjuster surface 180 encloses at least one cavity. As depicted in FIG. 16, the outer lash adjuster surface 180 encloses a lash adjuster cavity 130. The lash adjuster cavity 130 is configured to cooperate with a plurality of inserts. According to one aspect of the present invention, the lash adjuster cavity 130 is configured to cooperate with a leakdown plunger. In the preferred embodiment, the lash adjuster cavity 130 is configured to cooperate with the leakdown plunger 210. According to another aspect of the present invention, the lash adjuster cavity 130 is configured to cooperate with a socket. In the preferred embodiment, the lash adjuster cavity 130 is configured to cooperate with the metering socket 10. According to yet another aspect of the present invention, the lash adjuster cavity 130 is configured to cooperate with a push rod. According to still yet another aspect of the present invention, the lash adjuster cavity is configured to cooperate with a push rod seat.

Referring to FIG. 16, the lash adjuster body 110 of the present invention is provided with a lash adjuster cavity 130 that includes a lash adjuster opening 131. The lash adjuster opening 131 is in a circular shape. The lash adjuster cavity 130 is provided with the inner lash adjuster surface 140.

The inner lash adjuster surface 140 includes a plurality of surfaces. According to one aspect of the present invention, the inner lash adjuster surface 140 includes a cylindrical lash adjuster surface. According to another aspect of the present invention, the inner lash adjuster surface 140 includes a conical or frustoconical surface.

As depicted in FIG. 16, the inner lash adjuster surface 140 is provided with a first cylindrical lash adjuster surface 141, preferably concentric relative to the outer lash adjuster surface 180. Adjacent to the first cylindrical lash adjuster surface 141 is a conical lash adjuster surface 142. Adjacent to the conical lash adjuster surface 142 is a second cylindrical lash adjuster surface 143. However, those skilled in the art will appreciate that the inner lash adjuster surface 140 can be fabricated without the conical lash adjuster surface 142.

FIG. 17 depicts a cut-away view of the lash adjuster body 110 of the preferred embodiment. The inner lash adjuster surface 140 is provided with a first cylindrical lash adjuster surface 141. The first cylindrical lash adjuster surface 141 abuts an annular lash adjuster surface 144 with an annulus 145. The annulus 145 defines a second cylindrical lash adjuster surface 143.

The lash adjuster body 110 of the present invention is fabricated through a plurality of processes. According to one aspect of the present invention, the lash adjuster body 110 is machined. According to another aspect of the present invention, the lash adjuster body 110 is forged. According to yet another aspect of the present invention, the lash adjuster body 110 is fabricated through casting. The preferred embodiment of the present invention is forged. As used herein, the term “forge,” “forging,” or “forged” is intended to encompass what is known in the art as “cold forming,” “cold heading,” “deep drawing,” and “hot forging.”

In the preferred embodiment, the lash adjuster body 110 is forged with use of a National® 750 parts former machine. However, those skilled in the art will appreciate that other part formers, such as, for example, a Waterbury machine can be used. Those skilled in the art will further appreciate that other forging methods can be used as well.

The process of forging the preferred embodiment begins with a metal wire or metal rod which is drawn to size. The ends of the wire or rod are squared off by a punch. After being drawn to size, the wire or rod is run through a series of dies or extrusions.

The lash adjuster cavity 130 is extruded through use of a punch and an extruding pin. After the lash adjuster cavity 130 has been extruded, the lash adjuster cavity 130 is forged. The lash adjuster cavity 130 is extruded through use of an extruding punch and a forming pin.

Alternatively, the lash adjuster body 110 is fabricated through machining. As used herein, machining means the use of a chucking machine, a drilling machine, a grinding machine, or a broaching machine. Machining is accomplished by first feeding the lash adjuster body 110 into a chucking machine, such as an ACME-Gridley automatic chucking machine. Those skilled in the art will appreciate that other machines and other manufacturers of automatic chucking machines can be used.

To machine the lash adjuster cavity 130, the end containing the lash adjuster opening 131 is faced so that it is substantially flat. The lash adjuster cavity 130 is bored. Alternatively, the lash adjuster cavity 130 can be drilled and then profiled with a special internal diameter forming tool.

After being run through the chucking machine, heat-treating is completed so that the required Rockwell hardness is achieved. Those skilled in the art will appreciate that this can be accomplished by applying heat so that the material is beyond its critical temperature and then oil quenching the material.

After heat-treating, the lash adjuster cavity 130 is ground using an internal diameter grinding machine, such as a Heald grinding machine. Those skilled in the art will appreciate that the lash adjuster cavity 130 can be ground using other grinding machines.

FIG. 18 depicts the inner lash adjuster surface 140 provided with a lash adjuster well 150. The lash adjuster well 150 is shaped to accommodate a cap spring 247. In the embodiment depicted in FIG. 18, the lash adjuster well 150 is cylindrically shaped at a diameter that is smaller than the diameter of the inner lash adjuster surface 140. The cylindrical shape of the lash adjuster well 150 is preferably concentric relative to the outer lash adjuster surface 180. The lash adjuster well 150 is preferably forged through use of an extruding die pin.

Alternatively, the lash adjuster well 150 is machined by boring the lash adjuster well 150 in a chucking machine. Alternatively, the lash adjuster well 150 can be drilled and then profiled with a special internal diameter forming tool. After being run through the chucking machine, heat-treating is completed so that the required Rockwell hardness is achieved. Those skilled in the art will appreciate that heat-treating can be accomplished by applying heat so that the material is beyond its critical temperature and then oil quenching the material. After heat-treating, the lash adjuster well 150 is ground using an internal diameter grinding machine, such as a Heald grinding machine. Those skilled in the art will appreciate that the lash adjuster well 150 can be ground using other grinding machines.

Adjacent to the lash adjuster well 150, in the embodiment depicted in FIG. 18, is a lash adjuster lead surface 146 which is conically shaped and can be fabricated through forging or machining. However, those skilled in the art will appreciate that the present invention can be fabricated without the lash adjuster lead surface 146.

FIG. 19 depicts a view of the lash adjuster opening 131 that reveals the inner lash adjuster surface 140 of the preferred embodiment of the present invention. The inner lash adjuster surface 140 is provided with a first cylindrical lash adjuster surface 141. A lash adjuster well 150 is defined by a second cylindrical lash adjuster surface 143. As shown in FIG. 19, the second cylindrical lash adjuster surface 143 is concentric relative to the first cylindrical lash adjuster surface 141.

Depicted in FIG. 20 is a lash adjuster body 110 of an alternative embodiment. As shown in FIG. 20, the lash adjuster body 110 is provided with an outer lash adjuster surface 180. The outer lash adjuster surface 180 includes a plurality of surfaces. In the embodiment depicted in FIG. 20, the outer lash adjuster surface 180 includes an outer cylindrical lash adjuster surface 181, an undercut lash adjuster surface 182, and a conical lash adjuster surface 183. As depicted in FIG. 20, the undercut lash adjuster surface 182 extends from one end of the lash adjuster body 110 and is cylindrically shaped. The diameter of the undercut lash adjuster surface 182 is smaller than the diameter of the outer cylindrical lash adjuster surface 181.

The undercut lash adjuster surface 182 is forged through use of an extruding die. Alternatively, the undercut lash adjuster surface 182 is fabricated through machining. Machining the undercut lash adjuster surface 182 is accomplished through use of an infeed centerless grinding machine, such as a Cincinnati grinder. The surface is first heat-treated and then the undercut lash adjuster surface 182 is ground via a grinding wheel. Those skilled in the art will appreciate that additional surfaces can be ground into the outer lash adjuster surface 180 with minor alterations to the grinding wheel.

As depicted in FIG. 20, the conical lash adjuster surface 183 is located between the outer cylindrical lash adjuster surface 181 and the undercut lash adjuster surface 182. The conical lash adjuster surface 183 is forged through use of an extruding die. Alternatively, the conical lash adjuster surface 183 is fabricated through machining. Those with skill in the art will appreciate that the outer lash adjuster surface 180 can be fabricated without the conical lash adjuster surface 183 so that the outer cylindrical lash adjuster surface 181 and the undercut lash adjuster surface 182 abut one another.

Those skilled in the art will appreciate that the features of the lash adjuster body 110 may be fabricated through a combination of machining, forging, and other methods of fabrication. By way of example and not limitation, aspects of the lash adjuster cavity 130 can be machined; other aspects of the lash adjuster cavity can be forged.

FIGS. 21, 22, and 23 show a preferred embodiment of the leakdown plunger 210. The leakdown plunger 210 is composed of a metal, preferably aluminum. According to one aspect of the present invention, the metal is copper. According to another aspect of the present invention, the metal is iron.

Those with skill in the art will also appreciate that the metal is a super alloy. According to one aspect of the present invention, the super alloy is bronze; according to another aspect of the present invention, the super alloy is a high nickel material. According to yet another aspect of the present invention, the leakdown plunger 210 is composed of pearlitic material. According to still another aspect of the present invention, the leakdown plunger 210 is composed of austenitic material. According to another aspect of the present invention, the metal is a ferritic material.

The leakdown plunger 210 is composed of a plurality of plunger elements. According to one aspect of the present invention, the plunger element is cylindrical in shape. According to another aspect of the present invention, the plunger element is conical in shape. According to yet another aspect of the present invention, the plunger element is hollow.

FIG. 21 depicts a cross-sectional view of the leakdown plunger 210 composed of a plurality of plunger elements. FIG. 21 shows the leakdown plunger, generally designated 210. The leakdown plunger 210 functions to accept a liquid, such as a lubricant and is provided with a first plunger opening 231 and a second plunger opening 232. The first plunger opening 231 functions to accommodate an insert.

The leakdown plunger 210 of the preferred embodiment is fabricated from a single piece of metal wire or rod and is described herein as a plurality of plunger elements. The leakdown plunger 210 includes a first hollow plunger element 221, a second hollow plunger element 223, and an insert-accommodating plunger element 222. As depicted in FIG. 21, the first hollow plunger element 221 is located adjacent to the insert-accommodating plunger element 222. The insert-accommodating plunger element 222 is located adjacent to the second hollow plunger element 223.

The leakdown plunger 210 is provided with a plurality of outer surfaces and inner surfaces. FIG. 22 depicts the first plunger opening 231 of an alternative embodiment. The first plunger opening 231 of the embodiment depicted in FIG. 22 is advantageously provided with a chamfered plunger surface 233, however a chamfered plunger surface 233 is not necessary. When used herein in relation to a surface, the term “chamfered” shall mean a surface that is rounded or angled.

The first plunger opening 231 depicted in FIG. 22 is configured to accommodate an insert. The first plunger opening 231 is shown in FIG. 22 accommodating a valve insert 243. In the embodiment depicted in FIG. 22, the valve insert 243 is shown in an exploded view and includes a generally spherically shaped valve insert member 244, an insert spring 245, and a cap 246. Those skilled in the art will appreciate that valves other than the valve insert 243 shown herein can be used without departing from the scope and spirit of the present invention.

As shown in FIG. 22, the first plunger opening 231 is provided with an annular plunger surface 235 defining a plunger hole 236. The plunger hole 236 is shaped to accommodate an insert. In the embodiment depicted in FIG. 22, the plunger hole 236 is shaped to accommodate the spherical valve insert member 244. The spherical valve insert member 244 is configured to operate with the insert spring 245 and the cap 246. The cap 246 is shaped to at least partially cover the spherical valve insert member 244 and the insert spring 245. The cap 246 is preferably fabricated through stamping. However, the cap 246 may be forged or machined without departing from the scope or spirit of the present invention.

FIG. 23 shows a cross-sectional view of the leakdown plunger 210 depicted in FIG. 16 in a semi-assembled state. In FIG. 23 the valve insert 243 is shown in a semi-assembled state. As depicted in FIG. 23, a cross-sectional view of a cap spring 247 is shown around the cap 246. Those skilled in the art will appreciate that the cap spring 247 and the cap 246 are configured to be inserted into the well of another body. According to one aspect of the present invention, the cap spring 247 and the cap 246 are configured to be inserted into the well of a lash adjuster, such as the lash adjuster well 150 of the lash adjuster 110. According to another aspect of the present invention, the cap spring 247 and the cap 246 are configured to be inserted into the well of a valve lifter, such as the lifter well 362 of the valve lifter body 310.

The cap 246 is configured to at least partially depress the insert spring 245. The insert spring 245 exerts a force on the spherical valve insert member 244. In FIG. 23, the annular plunger surface 235 is shown with the spherical valve insert member 244 partially located within the plunger hole 236.

Referring now to FIG. 22, leakdown plunger 210 is provided with an outer plunger surface 280. The outer plunger surface 280 is preferably shaped so that the leakdown plunger 210 can be inserted into a lash adjuster body, such as the lash adjuster body 110. Depicted in FIG. 31 is a lash adjuster body 110 having an inner lash adjuster surface 140 defining a lash adjuster cavity 130. An embodiment of the leakdown plunger 210 is depicted in FIG. 31 within the lash adjuster cavity 130 of the lash adjuster body 110. As shown in FIG. 31, the leakdown plunger 210 is preferably provided with an outer plunger surface 280 that is cylindrically shaped.

FIG. 24 depicts a leakdown plunger 210 of an alternative embodiment. FIG. 24 depicts the second plunger opening 232 in greater detail. The second plunger opening 232 is shown with a chamfered plunger surface 234. However, those with skill in the art will appreciate that the second plunger opening 232 may be fabricated without the chamfered plunger surface 234.

In FIG. 24, the leakdown plunger 210 is provided with a plurality of outer surfaces. As shown therein, the embodiment is provided with an outer plunger surface 280. The outer plunger surface 280 includes a plurality of surfaces. FIG. 24 depicts a cylindrical plunger surface 281, an undercut plunger surface 282, and a conical plunger surface 283. As depicted in FIG. 24, the undercut plunger surface 282 extends from one end of the leakdown plunger 210 and is cylindrically shaped. The diameter of the undercut plunger surface 282 is smaller than the diameter of the cylindrical plunger surface 281.

The undercut plunger surface 282 is preferably forged through use of an extruding die. Alternatively, the undercut plunger surface 282 is fabricated through machining. Machining the undercut plunger surface 282 is accomplished through use of an infeed centerless grinding machine, such as a Cincinnati grinder. The surface is first heat-treated and then the undercut plunger surface 282 is ground via a grinding wheel. Those skilled in the art will appreciate that additional surfaces can be ground into the outer plunger surface 280 with minor alterations to the grinding wheel.

Referring again to FIG. 24, the conical plunger surface 283 is located between the cylindrical plunger surface 281 and the undercut plunger surface 282. Those with skill in the art will appreciate that the outer plunger surface 280 can be fabricated without the conical plunger surface 283 so that the cylindrical plunger surface 281 and the undercut plunger surface 282 abut one another.

FIG. 26 depicts an embodiment of the leakdown plunger 210 with a section of the outer plunger surface 280 broken away. The embodiment depicted in FIG. 26 is provided with a first plunger opening 231. As shown in FIG. 26, the outer plunger surface 280 encloses an inner plunger surface 250. The inner plunger surface 250 includes an annular plunger surface 235 that defines a plunger hole 236.

FIG. 27 depicts a cross-sectional view of a leakdown plunger of an alternative embodiment. The leakdown plunger 210 shown in FIG. 27 is provided with an outer plunger surface 280 that includes a plurality of cylindrical and conical surfaces. In the embodiment depicted in FIG. 27, the outer plunger surface 280 includes an outer cylindrical plunger surface 281, an undercut plunger surface 282, and an outer conical plunger surface 283. As depicted in FIG. 27, the undercut plunger surface 282 extends from one end of the leakdown plunger 210 and is cylindrically shaped. The diameter of the undercut plunger surface 282 is smaller than, and preferably concentric relative to, the diameter of the outer cylindrical plunger surface 281. The outer conical plunger surface 283 is located between the outer cylindrical plunger surface 281 and the undercut plunger surface 282. Those with skill in the art will appreciate that the outer plunger surface 280 can be fabricated without the conical plunger surface 283 so that the outer cylindrical plunger surface 281 and the undercut plunger surface 282 abut one another.

FIG. 28 depicts in greater detail the first plunger opening 231 of the embodiment depicted in FIG. 27. The first plunger opening 231 is configured to accommodate an insert and is preferably provided with a first chamfered plunger surface 233. Those skilled in the art, however, will appreciate that the first chamfered plunger surface 233 is not necessary. As further shown in FIG. 28, the first plunger opening 231 is provided with a first annular plunger surface 235 defining a plunger hole 236.

The embodiment depicted in FIG. 28 is provided with an outer plunger surface 280 that includes a plurality of surfaces. The outer plunger surface 280 includes a cylindrical plunger surface 281, an undercut plunger surface 282, and a conical plunger surface 283. As depicted in FIG. 28, the undercut plunger surface 282 extends from one end of the leakdown plunger 210 and is cylindrically shaped. The diameter of the undercut plunger surface 282 is smaller than the diameter of the cylindrical plunger surface 281. The conical plunger surface 283 is located between the cylindrical plunger surface 281 and the undercut plunger surface 282. However, those with skill in the art will appreciate that the outer plunger surface 280 can be fabricated without the conical plunger surface 283 so that the cylindrical plunger surface 281 and the undercut plunger surface 282 abut one another. Alternatively, the cylindrical plunger surface 281 may abut the undercut plunger surface 282 so that the conical plunger surface 283 is an annular surface.

FIG. 29 depicts the second plunger opening 232 of the embodiment depicted in FIG. 27. The second plunger opening 232 is shown with a second chamfered plunger surface 234. However, those with skill in the art will appreciate that the second plunger opening 232 may be fabricated without the second chamfered plunger surface 234. The second plunger opening 232 is provided with a second annular plunger surface 237.

FIG. 30 depicts a top view of the second plunger opening 232 of the embodiment depicted in FIG. 27. In FIG. 30, the second annular plunger surface 237 is shown in relation to the first inner conical plunger surface 252 and the plunger hole 236. As shown in FIG. 30, the plunger hole 236 is concentric relative to the outer plunger surface 280 and the annulus formed by the second annular plunger surface 237.

Referring now to FIG. 25, the outer plunger surface 280 encloses an inner plunger surface 250. The inner plunger surface 250 includes a plurality of surfaces. In the alternative embodiment depicted in FIG. 25, the inner plunger surface 250 includes a rounded plunger surface 251 that defines a plunger hole 236. Those skilled in the art will appreciate that the rounded plunger surface 251 need not be rounded, but may be flat. The inner plunger surface 250 includes a first inner conical plunger surface 252 and a second inner conical plunger surface 254, a first inner cylindrical plunger surface 253, and a second inner cylindrical plunger surface 255. The first inner conical plunger surface 252 is located adjacent to the rounded plunger surface 251. Adjacent to the first inner conical plunger surface 252 is the first inner cylindrical plunger surface 253. The first inner cylindrical plunger surface 253 is adjacent to the second inner conical plunger surface 254. The second inner conical plunger surface 254 is adjacent to the second inner cylindrical plunger surface 255.

FIG. 31 depicts an embodiment of the leakdown plunger 210 within another body cooperating with a plurality of inserts. The undercut plunger surface 282 preferably cooperates with another body, such as a lash adjuster body or a valve lifter, to form a leakdown path 293. FIG. 31 depicts an embodiment of the leakdown plunger 210 within a lash adjuster body 110; however, those skilled in the art will appreciate that the leakdown plunger 210 may be inserted within other bodies, such as roller followers and valve lifters.

As shown in FIG. 31, in the preferred embodiment, the undercut plunger surface 282 is configured to cooperate with the inner lash adjuster surface 140 of a lash adjuster body 110. The undercut plunger surface 282 and the inner lash adjuster surface 140 of the lash adjuster body 110 cooperate to define a leakdown path 293 for a liquid such as a lubricant.

The embodiment depicted in FIG. 31 is further provided with a cylindrical plunger surface 281. The cylindrical plunger surface 281 cooperates with the inner lash adjuster surface 140 of the lash adjuster body 110 to provide a first chamber 238. Those skilled in the art will appreciate that the first chamber 238 functions as a high pressure chamber for a liquid, such as a lubricant.

The second plunger opening 232 is configured to cooperate with a socket, such as the metering socket 10. The metering socket 10 is configured to cooperate with a push rod 96. As shown in FIG. 31, the metering socket 10 is provided with a push rod cooperating surface 35. The push rod cooperating surface 35 is configured to function with a push rod 96. Those skilled in the art will appreciate that the push rod 96 cooperates with the rocker arm (not shown) of an internal combustion engine (not shown).

The metering socket 10 cooperates with the leakdown plunger 210 to define at least in part a second chamber 239 within the inner plunger surface 250. Those skilled in the art will appreciate that the second chamber 239 may advantageously function as a reservoir for a lubricant. The inner plunger surface 250 of the leakdown plunger 210 functions to increase the quantity of retained fluid in the second chamber 239 through the damming action of the second inner conical plunger surface 254.

The metering socket 10 is provided with a plurality of passages that function to fluidly communicate with the lash adjuster cavity 130 of the lash adjuster body 110. In the embodiment depicted in FIG. 31, the metering socket 10 is provided with a socket passage 37 and a plunger reservoir passage 38. The plunger reservoir passage 38 functions to fluidly connect the second chamber 239 with the lash adjuster cavity 130 of the lash adjuster body 110. As shown in FIG. 31, the socket passage 37 functions to fluidly connect the metering socket 10 and the lash adjuster cavity 130 of the lash adjuster body 110.

FIGS. 32 to 36 illustrate the presently preferred method of fabricating a leakdown plunger. FIGS. 32 to 36 depict what is known in the art as “slug progressions” that show the fabrication of the leakdown plunger 210 of the present invention from a rod or wire to a finished or near-finished body. In the slug progressions shown herein, pins are shown on the punch side; however, those skilled in the art will appreciate that the pins can be switched to the die side without departing from the scope of the present invention.

The leakdown plunger 210 of the preferred embodiment is forged with use of a National®750 parts former machine. However, those skilled in the art will appreciate that other part formers, such as, for example, a Waterbury machine can be used those skilled in the art will further appreciate that other forging methods can be used as well.

The process of forging the leakdown plunger 210 of an embodiment of the present invention begins with a metal wire or metal rod 2000 which is drawn to size. The ends of the wire or rod are squared off. As shown in FIG. 32, this is accomplished through the use of a first punch 2001, a first die 2002, and a first knock out pin 2003.

After being drawn to size, the wire or rod 2000 is run through a series of dies or extrusions. As depicted in FIG. 33, the fabrication of the second plunger opening 232 and the outer plunger surface 280 is preferably commenced through use of a second punch 2004, a second knock out pin 2005, a first sleeve 2006, and a second die 2007. The second plunger opening 232 is fabricated through use of the second knock out pin 2005 and the first sleeve 2006. The second die 2007 is used to fabricate the outer plunger surface 280. As shown in FIG. 33, the second die 2007 is composed of a second die top 2008 and a second die rear 2009. In the preferred forging process, the second die rear 2009 is used to form the undercut plunger surface 282 and the conical plunger surface 283.

As depicted in FIG. 34, the first plunger opening 231 is fabricated through use of a third punch 2010. Within the third punch 2010 is a first pin 2011. The third punch 2010 and the first pin 2011 are used to fabricate at least a portion of the annular plunger surface 235. As shown in FIG. 34, it is desirable to preserve the integrity of the outer plunger surface 280 through use of a third die 2012. The third die 2012 is composed of a third die top 2013 and a third die rear 2014. Those skilled in the art will appreciate the desirability of using a third knock out pin 2015 and a second sleeve 2016 to preserve the forging of the second opening.

FIG. 35 depicts the forging of the inner plunger surface 250. As depicted, the inner plunger surface 250 is forged through use of a punch extrusion pin 2017. Those skilled in the art will appreciate that it is advantageous to preserve the integrity of the first plunger opening 231 and the outer plunger surface 280. This function is accomplished through use of a fourth die 2018 and a fourth knock out pin 2019. A punch stripper sleeve 2020 is used to remove the punch extrusion pin 2017 from the inner plunger surface 250.

As shown in FIG. 36, the plunger hole 236 is fabricated through use of a piercing punch 2021 and a stripper sleeve 2022. To assure that other forging operations are not affected during the fabrication of the plunger hole 236, a fifth die 2023 is used around the outer plunger surface 280 and a tool insert 2024 is used at the first plunger opening 231.

FIGS. 37 to 41 illustrate an alternative method of fabricating a leakdown plunger. FIG. 37 depicts a metal wire or metal rod 2000 drawn to size. The ends of the wire or rod 2000 are squared off through the use of a first punch 2025, a first die 2027, and a first knock out pin 2028.

As depicted in FIG. 38, the fabrication of the first plunger opening 231, the second plunger opening 232, and the outer plunger surface 280 is preferably commenced through use of a punch pin 2029, a first punch stripper sleeve 2030, second knock out pin 2031, a stripper pin 2032, and a second die 2033. The first plunger opening 231 is fabricated through use of the second knock out pin 2031. The stripper pin 2032 is used to remove the second knock out pin 2031 from the first plunger opening 231.

The second plunger opening 232 is fabricated, at least in part, through the use of the punch pin 2029. A first punch stripper sleeve 2030 is used to remove the punch pin 2029 from the second plunger opening 232. The outer plunger surface 280 is fabricated, at least in part, through the use of a second die 2033. The second die 2033 is composed of a second die top 2036 and a second die rear 2037.

FIG. 39 depicts the forging of the inner plunger surface 250. As depicted, the inner plunger surface 250 is forged through the use of an extrusion punch 2038. A second punch stripper sleeve 2039 is used to remove the extrusion punch 2038 from the inner plunger surface 250.

Those skilled in the art will appreciate that it is advantageous to preserve the previous forging of the first plunger opening 231 and the outer plunger surface 280. A third knock out pin 2043 is used to preserve the previous forging operations on the first plunger opening 231. A third die 2040 is used to preserve the previous forging operations on the outer plunger surface 280. As depicted in FIG. 39, the third die 2040 is composed of a third die top 2041 and a third die rear 2042.

As depicted in FIG. 40, a sizing die 2044 is used in fabricating the second inner conical plunger surface 254 and the second inner cylindrical plunger surface 255. The sizing die 2044 is run along the outer plunger surface 280 from the first plunger opening 231 to the second plunger opening 232. This operation results in metal flowing through to the inner plunger surface 250.

As shown in FIG. 41, the plunger hole 236 is fabricated through use of a piercing punch 2045 and a stripper sleeve 2046. The stripper sleeve 2046 is used in removing the piercing punch 2045 from the plunger hole 236. To assure that other forging operations are not affected during the fabrication of the plunger hole 236, a fourth die 2047 is used around the outer plunger surface 280 and a tool insert 2048 is used at the first plunger opening 231.

Those skilled in the art will appreciate that further desirable finishing may be accomplished through machining. For example, an undercut plunger surface 282 may be fabricated and the second plunger opening 232 may be enlarged through machining. Alternatively, as depicted in FIG. 42, a shave punch 2049 may be inserted into the second plunger opening 232 and plow back excess material.

Turning now to the drawings, FIGS. 43, 44, and 45 show a preferred embodiment of the valve lifter body 310. The valve lifter 310 is composed of a metal, preferably aluminum. According to one aspect of the present invention, the metal is copper. According to another aspect of the present invention, the metal is iron.

Those with skill in the art will also appreciate that the metal is a super alloy. According to one aspect of the present invention, the super alloy is bronze; according to another aspect of the present invention, the super alloy is a high nickel material. According to yet another aspect of the present invention, the valve lifter 310 is composed of pearlitic material. According to still another aspect of the present invention, the valve lifter 310 is composed of austenitic material. According to another aspect of the present invention, the metal is a ferritic material.

The valve lifter body 310 is composed of a plurality of lifter elements. According to one aspect of the present invention, the lifter element is cylindrical in shape. According to another aspect of the present invention, the lifter element is conical in shape. According to yet another aspect of the present invention, the lifter element is solid. According to still another aspect of the present invention, the lifter element is hollow.

FIG. 43 depicts a cross-sectional view of the valve lifter body 310 of the preferred embodiment of the present invention composed of a plurality of lifter elements. FIG. 43 shows the valve lifter body, generally designated 310, with a roller 390. The valve lifter body 310 of the preferred embodiment is fabricated from a single piece of metal wire or rod and is described herein as a plurality of lifter elements. The valve lifter body 310 includes a first hollow lifter element 321, a second hollow lifter element 322, and a solid lifter element 323. In the preferred embodiment, the solid lifter element 323 is located between the first hollow lifter element 321 and the second hollow lifter element 322.

The valve lifter body 310 functions to accommodate a plurality of inserts. According to one aspect of the present invention, the valve lifter body 310 accommodates a lash adjuster, such as the lash adjuster body 110. According to another aspect of the present invention, the valve lifter body 310 accommodates a leakdown plunger, such as the leakdown plunger 210. According to another aspect of the present invention, the valve lifter body 310 accommodates a push rod seat (not shown). According to yet another aspect of the present invention, the valve lifter body 310 accommodates a socket, such as the metering socket 10.

The valve lifter body 310 is provided with a plurality of outer surfaces and inner surfaces. FIG. 44 depicts a cross-sectional view of the valve lifter body 310 of the preferred embodiment of the present invention. As shown in FIG. 44, the valve lifter body 310 is provided with an outer lifter surface 380 which is cylindrically shaped. The outer lifter surface 380 encloses a plurality of cavities. As depicted in FIG. 44, the outer lifter surface 380 encloses a first lifter cavity 330 and a second lifter cavity 331. The first lifter cavity 330 includes a first inner lifter surface 340. The second lifter cavity 331 includes a second inner lifter surface 370.

FIG. 45 depicts a top view and provides greater detail of the first lifter cavity 330 of the preferred embodiment. As shown in FIG. 45, the first lifter cavity 330 is provided with a first lifter opening 332 shaped to accept a cylindrical insert. The first inner lifter surface 340 is configured to house a cylindrical insert 390, which, in the preferred embodiment of the present invention, functions as a roller. Those skilled in the art will appreciate that housing a cylindrical insert can be accomplished through a plurality of different configurations. The first inner lifter surface 340 of the preferred embodiment includes a plurality of flat surfaces and a plurality of walls. As depicted in FIG. 45, the inner lifter surface 340 includes two opposing lifter walls 343, 344. A first flat lifter surface 341 is adjacent to a curved lifter surface 348. The curved lifter surface 348 is adjacent to a second flat lifter surface 342. The two lifter walls 343, 344 are located on opposing sides of the curved lifter surface 348.

Referring to FIG. 44, the valve lifter body 310 of the present invention is provided with a second lifter cavity 331 which includes a second lifter opening 333 which is in a circular shape. The second lifter cavity 331 is provided with a second inner lifter surface 370. The second inner lifter surface 370 of the preferred embodiment is cylindrically shaped. Alternatively, the second inner lifter surface 370 is configured to house a lash adjuster generally designated 110 on FIG. 54. However, those skilled in the art will appreciate that the second inner lifter surface 370 can be conically or frustoconically shaped without departing from the spirit of the present invention.

The present invention is fabricated through a plurality of processes. According to one aspect of the present invention, the valve lifter body 310 is machined. According to another aspect of the present invention, the valve lifter body 310 is forged. According to yet another aspect of the present invention, the valve lifter body 310 is fabricated through casting. The valve lifter body 310 of the preferred embodiment of the present invention is forged. As used herein, the term “forge,” “forging,” or “forged” is intended to encompass what is known in the art as “cold forming,” “cold heading,” “deep drawing,” and “hot forging.”

The valve lifter body 310 is preferably forged with use of a National® 750 parts former machine. Those skilled in the art will appreciate that other part formers, such as, for example, a Waterbury machine can be used. Those skilled in the art will further appreciate that other forging methods can be used as well.

The process of forging the valve lifter body 310 preferably begins with a metal wire or metal rod which is drawn to size. The ends of the wire or rod are squared off by a punch. After being drawn to size, the wire or rod is run through a series of dies or extrusions. The second lifter cavity 331 is extruded through use of a punch and an extruding pin. After the second lifter cavity 331 has been extruded, the first lifter cavity 330 is forged. The first lifter cavity 330 is extruded through use of an extruding punch and a forming pin.

Alternatively, the valve lifter body 310 is fabricated through machining. As used herein, machining means the use of a chucking machine, a drilling machine, a grinding machine, or a broaching machine. Machining is accomplished by first feeding the valve lifter body 310 into a chucking machine, such as an ACME-Gridley automatic chucking machine. Those skilled in the art will appreciate that other machines and other manufacturers of automatic chucking machines can be used.

To machine the second lifter cavity 331, the end containing the second lifter opening 333 is faced so that it is substantially flat. The second lifter cavity 331 is bored. Alternatively, the second lifter cavity 331 can be drilled and then profiled with a special internal diameter forming tool.

After heat-treating, the second lifter cavity 331 is ground using an internal diameter grinding machine, such as a Heald grinding machine. Those skilled in the art will appreciate that the second lifter cavity 331 can be ground using other grinding machines.

Those skilled in the art will appreciate that the other features of the present invention may be fabricated through machining. For example, the first lifter cavity 330 can be machined. To machine the first lifter cavity 330, the end containing the first lifter opening 332 is faced so that it is substantially flat. The first lifter cavity 330 is drilled and then the first lifter opening 332 is broached using a broaching machine.

In an alternative embodiment of the present invention depicted in FIG. 46, the first lifter cavity 330 is provided with a first lifter opening 332 shaped to accept a cylindrical insert and a first inner lifter surface 350. The first inner lifter surface 350 includes a plurality of flat surfaces, a plurality of curved surfaces, and a plurality of walls. As depicted in FIG. 46, a first flat lifter surface 351 is adjacent to a first curved lifter surface 354. The first curved lifter surface 354 is adjacent to a second flat lifter surface 352. The second flat lifter surface 352 is adjacent to a second curved lifter surface 355. The second curved lifter surface 355 is adjacent to a third flat lifter surface 353. On opposing sides of the third flat lifter surface 353 are lifter walls 356, 357. FIG. 47 depicts a cross-sectional view of the valve lifter body 310 with the first lifter cavity 330 shown in FIG. 46.

In another alternative embodiment of the present invention, as depicted in FIG. 48 and 49, the first lifter cavity 330 is provided with a first lifter opening 332 shaped to accept a cylindrical insert and a first inner lifter surface 350. The first inner lifter surface 350 includes a plurality of flat surfaces and a plurality of walls. Referring to FIG. 48, a first flat lifter surface 351 is adjacent to a second flat lifter surface 352, a first angled lifter surface 365, and a second angled lifter surface 366. The first angled lifter surface 365 is adjacent to a second flat lifter surface 352 and a first curved lifter surface 354. As depicted in FIG. 49 the first angled lifter surface 365 is configured to be at an angle 300 relative to the plane of the second flat lifter surface 352, preferably between twenty-five and about ninety degrees.

The second angled lifter surface 366 is adjacent to the flat lifter surface 352. As shown in FIG. 49, the second angled lifter surface 366 is configured to be at an angle 300 relative to the plane of the second flat lifter surface 352, preferably between twenty-five and about ninety degrees. The second angled lifter surface 366 is adjacent to a second curved lifter surface 355. The second curved lifter surface 355 is adjacent to a third angled lifter surface 367 and a first lifter wall 356. The third angled lifter surface 367 is adjacent to the second flat lifter surface 352 and a third flat lifter surface 353. As depicted in FIG. 49, the third angled lifter surface 367 is configured to be at an angle 300 relative to the plane of the second flat lifter surface 352, preferably between twenty-five and about ninety degrees.

The third flat lifter surface 353 is adjacent to a fourth angled lifter surface 368. The fourth angled lifter surface 368 adjacent to the first curved lifter surface 354 and a second lifter wall 357. As depicted in FIG. 49, the fourth angled lifter surface 368 is configured to be at an angle 300 relative to the plane of the second flat lifter surface 352, preferably between twenty-five and about ninety degrees. FIG. 49 depicts a cross-sectional view of an embodiment with the first lifter cavity 330 of FIG. 48.

Shown in FIG. 50 is an alternative embodiment of the first lifter cavity 330 depicted in FIG. 48. In the embodiment depicted in FIG. 50, the first lifter cavity 330 is provided with a chamfered lifter opening 332 and a first inner lifter surface 350. The chamfered lifter opening 332 functions so that a cylindrical insert can be introduced to the valve lifter body 310 with greater ease. The chamfered lifter opening 332 accomplishes this function through lifter chamfers 360, 361 which are located on opposing sides of the chamfered lifter opening 332. The lifter chamfers 360, 361 of the embodiment shown in FIG. 50 are flat surfaces at an angle relative to the flat lifter surfaces 341, 342 so that a cylindrical insert 390 can be introduced through the first lifter opening 332 with greater ease. Those skilled in the art will appreciate that the lifter chamfers 360, 361 can be fabricated in a number of different configurations; so long as the resulting configuration renders introduction of a cylindrical insert 390 through the first lifter opening 332 with greater ease, it is a “chamfered lifter opening” within the spirit and scope of the present invention.

The lifter chamfers 360, 361 are preferably fabricated through forging via an extruding punch pin. Alternatively, the lifter chamfers 360, 361 are machined by being ground before heat-treating. Those skilled in the art will appreciate that other methods of fabrication can be employed within the scope of the present invention.

FIG. 51 discloses yet another alternative embodiment of the present invention. As depicted in FIG. 51, the valve lifter body 310 is provided with a second lifter cavity 331 which includes a plurality of cylindrical and conical surfaces. The second lifter cavity 331 depicted in FIG. 51 includes a second inner lifter surface 370. The second inner lifter surface 370 of the preferred embodiment is cylindrically shaped, concentric relative to the cylindrically shaped outer surface 380. The second inner lifter surface 370 is provided with a lifter well 362. The lifter well 362 is shaped to accommodate a spring (not shown). In the embodiment depicted in FIG. 51, the lifter well 362 is cylindrically shaped at a diameter that is smaller than the diameter of the second inner lifter surface 370. The cylindrical shape of the lifter well 362 is preferably concentric relative to the outer lifter surface 380. The lifter well 362 is preferably forged through use of an extruding die pin.

Alternatively, the lifter well 362 is machined by boring the lifter well 362 in a chucking machine. Alternatively, the lifter well 362 can be drilled and then profiled with a special internal diameter forming tool. After being run through the chucking machine, heat-treating is completed so that the required Rockwell hardness is achieved. Those skilled in the art will appreciate that heat-treating can be accomplished by applying heat so that the material is beyond its critical temperature and then oil quenching the material. After heat-treating, the lifter well 362 is ground using an internal diameter grinding machine, such as a Heald grinding machine. Those skilled in the art will appreciate that the lifter well 362 can be ground using other grinding machines.

Adjacent to the lifter well 362, the embodiment depicted in FIG. 51 is provided with a conically-shaped lead lifter surface 364 which can be fabricated through forging or machining. However, those skilled in the art will appreciate that the present invention can be fabricated without the lead lifter surface 364.

Depicted in FIG. 52 is another alternative embodiment of the present invention. As shown in FIG. 52, the valve lifter body 310 is provided with an outer lifter surface 380. The outer lifter surface 380 includes a plurality of surfaces. In the embodiment depicted in FIG. 52, the outer lifter surface 380 includes a cylindrical lifter surface 381, an undercut lifter surface 382, and a conical lifter surface 383. As depicted in FIG. 52, the undercut lifter surface 382 extends from one end of the valve lifter body 310 and is cylindrically shaped. The diameter of the undercut lifter surface 382 is smaller than the diameter of the cylindrical lifter surface 381.

The undercut lifter surface 382 is preferably forged through use of an extruding die. Alternatively, the undercut lifter surface 382 is fabricated through machining. Machining the undercut lifter surface 382 is accomplished through use of an infeed centerless grinding machine, such as a Cincinnati grinder. The surface is first heat-treated and then the undercut lifter surface 382 is ground via a grinding wheel. Those skilled in the art will appreciate that additional surfaces can be ground into the outer lifter surface 380 with minor alterations to the grinding wheel.

As depicted in FIG. 52, the conical lifter surface 383 is located between the cylindrical lifter surface 381 and the undercut lifter surface 382. The conical lifter surface 383 is preferably forged through use of an extruding die. Alternatively, the conical lifter surface 383 is fabricated through machining. Those with skill in the art will appreciate that the outer lifter surface 380 can be fabricated without the conical lifter surface 383 so that the cylindrical lifter surface 381 and the undercut lifter surface 382 abut one another.

FIG. 53 depicts another embodiment valve lifter body 310 of the present invention. In the embodiment depicted in FIG. 53, the outer lifter surface 380 includes a plurality of outer surfaces. The outer lifter surface 380 is provided with a first cylindrical lifter surface 381. The first cylindrical lifter surface 381 contains a first lifter depression 393. Adjacent to the first cylindrical lifter surface 381 is a second cylindrical lifter surface 382. The second cylindrical lifter surface 382 has a radius which is smaller than the radius of the first cylindrical lifter surface 381 The second cylindrical lifter surface 382 is adjacent to a third cylindrical lifter surface 384. The third cylindrical lifter surface 384 has a radius which is greater than the radius of the second cylindrical lifter surface 382. The third cylindrical lifter surface 384 contains a lifter ridge 387. Adjacent to the third cylindrical lifter surface 384 is a conical lifter surface 383. The conical lifter surface 383 is adjacent to a fourth cylindrical lifter surface 385. The fourth cylindrical lifter surface 385 and the conical lifter surface 383 contain a second lifter depression 392. The second lifter depression 392 defines a lifter hole 391. Adjacent to the fourth cylindrical lifter surface 385 is a flat outer lifter surface 388. The flat outer lifter surface 388 is adjacent to a fifth cylindrical lifter surface 386.

Those skilled in the art will appreciate that the features of the valve lifter body 310 may be fabricated through a combination of machining, forging, and other methods of fabrication. By way of example and not limitation, the first lifter cavity 330 can be machined while the second lifter cavity 331 is forged. Conversely, the second lifter cavity 331 can be machined while the first lifter cavity 330 is forged.

Turning now to the drawings, FIGS. 55 and 56 show a preferred embodiment of the roller follower body 410. The roller follower body 410 is composed of a metal, preferably aluminum. According to one aspect of the present invention, the metal is copper. According to another aspect of the present invention, the metal is iron.

Those with skill in the art will also appreciate that the metal is a super alloy. According to one aspect of the present invention, the super alloy is bronze; according to another aspect of the present invention, the super alloy is a high nickel material. According to yet another aspect of the present invention, the roller follower body 410 is composed of pearlitic material. According to still another aspect of the present invention, the roller follower body 410 is composed of austenitic material. According to another aspect of the present invention, the metal is a ferritic material.

The roller follower body 410 is composed of a plurality of roller elements. According to one aspect of the present invention, the roller element is cylindrical in shape. According to another aspect of the present invention, the roller element is conical in shape. According to yet another aspect of the present invention, the roller element is solid. According to still another aspect of the present invention, the roller element is hollow.

FIG. 55 depicts a cross-sectional view of the roller follower body 410 composed of a plurality of roller elements. FIG. 55 shows the roller follower body, generally designated 410. The roller follower body 410 of the preferred embodiment is fabricated from a single piece of metal wire or rod and is described herein as a plurality of roller elements. The roller follower body 410 includes a first hollow roller element 421, a second hollow roller element 422, and a third hollow roller element 423. As depicted in FIG. 55, the first hollow roller element 421 is located adjacent to the third hollow roller element 423. The third hollow roller element 423 is located adjacent to the second hollow roller element 422.

The first hollow roller element 421 has a cylindrically shaped inner surface. The second hollow roller element 422 has a cylindrically shaped inner surface with a diameter which is smaller than the diameter of the first hollow roller element 421. The third hollow roller element 423 has an inner surface shaped so that an insert (not shown) rests against its inner surface “above” the second hollow roller element 422. Those skilled in the art will understand that, as used herein, terms like “above” and terms of similar import are used to specify general relationships between parts, and not necessarily to indicate orientation of the part or of the overall assembly. In the preferred embodiment, the third hollow roller element 423 has a conically or frustoconically shaped inner surface; however, an annularly shaped surface could be used without departing from the scope of the present invention.

The roller follower body 410 functions to accommodate a plurality of inserts. According to one aspect of the present invention, the roller follower body 410 accommodates a lash adjuster, such as the lash adjuster body 110. According to another aspect of the present invention, the roller follower body 410 accommodates a leakdown plunger, such as the leakdown plunger 210. According to another aspect of the present invention, the roller follower body 410 accommodates a push rod seat (not shown). According to yet another aspect of the present invention, the roller follower body 410 accommodates a socket, such as the metering socket 10.

The roller follower body 410 is provided with a plurality of outer surfaces and inner surfaces. FIG. 56 depicts a cross-sectional view of the roller follower body 410 of the preferred embodiment. As shown therein, the roller follower body 410 is provided with an outer roller surface 480 which is cylindrically shaped. The outer surface 480 encloses a plurality of cavities. As depicted in FIG. 56, the outer surface 480 encloses a first cavity 430 and a second cavity 431. The first cavity 430 includes a first inner surface 440. The second cavity 431 includes a second inner surface 470.

FIG. 57
a and FIG. 57b depict top views and provide greater detail of the first roller cavity 430 of the preferred embodiment As shown in FIG. 57b, the first roller cavity 430 is provided with a first roller opening 432 shaped to accept a cylindrical insert Referring to FIG. 57a, the first inner roller surface 440 is configured to house a cylindrical insert 490, which, in the preferred embodiment of the present invention, functions as a roller. Those skilled in the art will appreciate that housing a cylindrical insert can be accomplished through a plurality of different configurations. In FIGS. 57a and 57b, the first inner roller surface 440 of the preferred embodiment includes a plurality of flat surfaces and a plurality of walls. As depicted in FIGS. 57a and 57b, the inner roller surface 440 defines a transition roller opening 448 which is in the shape of a polygon, the preferred embodiment being rectangular. The inner roller surface 440 includes two opposing roller walls 443, 444, a first flat roller surface 441, and a second flat roller surface 442. The first flat roller surface 441 and the second flat roller surface 442 are located generally on opposite sides of the transition roller opening 448. The transition roller opening 448 is further defined by two roller walls 443, 444 which are located generally opposite to each other.

Referring now to FIG. 56, the second roller cavity 431 of the preferred embodiment includes a second roller opening 433 that is in a circular shape. The second roller cavity 431 is provided with a second inner roller surface 470 that is configured to house an inner body 434. In the preferred embodiment the inner body 434 is the lash adjuster body 110. The second inner roller surface 470 of the preferred embodiment is cylindrically shaped. Alternatively, the second inner roller surface 470 is conically or frustoconically shaped. As depicted in FIG. 56, the second inner roller surface 470 is a plurality of surfaces including a cylindrically shaped roller surface 471 adjacent to a conically or frustoconically shaped roller surface 472.

The present invention is fabricated through a plurality of processes. According to one aspect of the present invention, the roller follower body 410 is machined. According to another aspect of the present invention, the roller follower body 410 is forged. According to yet another aspect of the present invention, the roller follower body 410 is fabricated through casting. The preferred embodiment of the present invention is forged. As used herein, the term “forge,” “forging,” or “forged” is intended to encompass what is known in the art as “cold forming,” “cold heading,” “deep drawing,” and “hot forging.”

The roller follower body 410 of the preferred embodiment is forged with use of a National® 750 parts former machine. However, those skilled in the art will appreciate that other part formers, such as, for example, a Waterbury machine can be used. Those skilled in the art will further appreciate that other forging methods can be used as well.

The process of forging in the preferred embodiment begins with a metal wire or metal rod which is drawn to size. The ends of the wire or rod are squared off by a punch. After being drawn to size, the wire or rod is run through a series of dies or extrusions.

The second roller cavity 431 is extruded through use of a punch and an extruding pin. After the second roller cavity 431 has been extruded, the first roller cavity 430 is forged. The first roller cavity 430 is extruded through use of an extruding punch and a forming pin.

Alternatively, the roller follower body 410 is fabricated through machining. As used herein, machining means the use of a chucking machine, a drilling machine, a grinding machine, or a broaching machine. Machining is accomplished by first feeding the roller follower body 410 into a chucking machine, such as an ACME-Gridley automatic chucking machine. Those skilled in the art will appreciate that other machines and other manufacturers of automatic chucking machines can be used.

To machine the second roller cavity 431, the end containing the second roller opening 433 is faced so that it is substantially flat. The second roller cavity 431 is bored. Alternatively, the second roller cavity 431 can be drilled and then profiled with a special internal diameter forming tool.

After heat-treating, the second roller cavity 431 is ground using an internal diameter grinding machine, such as a Heald grinding machine Those skilled in the art will appreciate that the second roller cavity 431 can be ground using other grinding machines.

Those skilled in the art will appreciate that the other features of the present invention may be fabricated through machining. For example, the first roller cavity 430 can be machined. To machine the first roller cavity 430, the end containing the first roller opening 432 is faced so that it is substantially flat. The first roller cavity 430 is drilled and then the first roller opening 432 is broached using a broaching machine.

In an alternative embodiment depicted in FIG. 58, the first roller cavity 430 is provided with a first inner roller surface 450 and first roller opening 432 shaped to accept a cylindrical insert 490. The first inner roller surface 450 defines a transition roller opening 452 and includes a plurality of flat surfaces, a plurality of curved surfaces, and a plurality of walls. As depicted in FIG. 58, a first flat roller surface 451 is adjacent to a first curved roller surface 454. The first curved roller surface 454 and a second curved roller surface 455 are located on opposing sides of the transition roller opening 452. The second curved roller surface 455 is adjacent to a second flat roller surface 453. On opposing sides of the second flat roller surface 453 are roller walls 456, 457.

FIG. 59 depicts a cross-sectional view of the roller follower body 410 with the first roller cavity 430 shown in FIG. 59. As shown in FIG. 59, the roller follower body 410 is also provided with a second cavity 431 which includes a second opening 433 which is in a circular shape. The second cavity 431 is provided with a second inner roller surface 470 which includes a plurality of surfaces. The second inner roller surface 470 includes a cylindrically shaped roller surface 471 and a frustoconically shaped roller surface 472.

Alternatively, the second inner roller surface 470 includes a plurality of cylindrical surfaces. As depicted in FIG. 60, the second inner roller surface 470 includes a first cylindrical roller surface 471 and a second cylindrical roller surface 473. The second inner roller surface 470 of the embodiment depicted in FIG. 60 also includes a frustoconical roller surface 472.

In yet another alternative embodiment of the present invention, as depicted in FIG. 61, the first roller cavity 430 is provided with a first roller opening 432 shaped to accept a cylindrical insert and a first inner roller surface 450. The first inner roller surface 450 defines a transition roller opening 452 linking the first roller cavity 430 with a second roller cavity 431. The second roller cavity 431 is provided with a second inner roller surface 470 which includes a plurality of surfaces. As shown in FIG. 61, the second inner roller surface 470 includes a cylindrical roller surface 471 and a frustoconical roller surface 472.

Those skilled in the art will appreciate that the second inner roller surface 470 may include a plurality of cylindrical surfaces. FIG. 62 depicts a second inner roller surface 470 which includes a first cylindrical roller surface 471 adjacent to a frustoconical roller surface 472. Adjacent to the frustoconical roller surface 472 is a second cylindrical roller surface 473. The second cylindrical roller surface 473 depicted in FIG. 62 defines a transition roller opening 452 linking a second roller cavity 431 with a first roller cavity 430. The first roller cavity 430 is provided with a first inner roller surface 450 and a first roller opening 432 shaped to accept a cylindrical insert. The first inner roller surface 450 includes a plurality of flat and curved surfaces.

FIG. 63 depicts a first inner roller surface 450 depicted in FIGS. 61 and 62. A first flat roller surface 451 is adjacent to the transition roller opening 452, a first angled roller surface 465, and a second angled roller surface 466. The first angled roller surface 465 is adjacent to the transition roller opening 452, a first roller curved surface 454, and a first angled roller wall 469-a. As depicted in FIGS. 61 and 62, the first angled roller surface 465 is configured to be at an angle 400 relative to the plane of a first angled roller wall 469-a, preferably between sixty-five and about ninety degrees.

The second angled roller surface 466 is adjacent to the transitional roller opening 452 and a second angled roller wall 469-b. As shown in FIGS. 61 and 62, the second angled roller surface 466 is configured to be at an angle 400 relative to the plane of the second angled roller wall 469-b, preferably between sixty-five and about ninety degrees. The second angled roller surface 466 is adjacent to a second curved roller surface 455. The second curved roller surface 455 is adjacent to a third angled roller surface 467 and a first roller wall 456. The third angled roller surface 467 is adjacent to the transitional roller opening 452, a second flat roller surface 453, and a third angled roller wall 469-c. As depicted in FIGS. 61 & 62, the third angled roller surface 467 is configured to be at an angle 400 relative to the plane of the third angled roller wall 469-c, preferably between sixty-five and about ninety degrees.

The second flat roller surface 453 is adjacent to a fourth angled roller surface 468. The fourth angled roller surface 468 adjacent to the first curved roller surface 454, a fourth angled roller wall 469-d, and a second roller wall 457. As depicted in FIGS. 61 and 62, the fourth angled roller surface 468 is configured to be at an angle relative to the plane of the fourth angled roller wall 469-d, preferably between sixty-five and about ninety degrees. FIGS. 61 and 62 depict cross-sectional views of embodiments with the first roller cavity 430 of FIG. 63.

Shown in FIG. 64 is an alternative embodiment of the first roller cavity 430 depicted in FIG. 63. In the embodiment depicted in FIG. 64, the first roller cavity 430 is provided with a chamfered roller opening 432 and a first inner roller surface 450. The chamfered roller opening 432 functions so that a cylindrical insert can be introduced to the roller follower body 410 with greater ease. The chamfered roller opening 432 accomplishes this function through roller chamfers 460, 461 which are located on opposing sides of the chamfered roller opening 432. The roller chamfers 460, 461 of the embodiment shown in FIG. 64 are flat surfaces at an angle relative to the flat roller surfaces 451, 452 so that a cylindrical insert 490 can be introduced through the first roller opening 432 with greater ease. Those skilled in the art will appreciate that the roller chamfers 460, 461 can be fabricated in a number of different configurations; so long as the resulting configuration renders introduction of a cylindrical insert 490 through the first roller opening 432 with greater ease, it is a “chamfered roller opening” within the spirit and scope of the present invention.

The roller chamfers 460, 461 are preferably fabricated through forging via an extruding punch pin. Alternatively, the roller chamfers 460, 461 are machined by being ground before heat-treating. Those skilled in the art will appreciate that other methods of fabrication can be employed within the scope of the present invention.

FIG. 65 discloses the second roller cavity 431 of yet another alternative embodiment of the present invention. As depicted in FIG. 65, the roller follower body 410 is provided with a second roller cavity 431 which includes a plurality of cylindrical and conical surfaces. The second roller cavity 431 depicted in FIG. 65 includes a second inner roller surface 470. The second inner roller surface 470 of the preferred embodiment is cylindrically shaped, concentric relative to the cylindrically shaped outer roller surface 480. The second inner roller surface 470 is provided with a transitional tube 462. The transitional tube 462 is shaped to fluidly link the second roller cavity 431 with a first roller cavity 430. In the embodiment depicted in FIG. 65, the transitional tube 462 is cylindrically shaped at a diameter that is smaller than the diameter of the second inner roller surface 470. The cylindrical shape of the transitional tube 462 is preferably concentric relative to the outer roller surface 480. The transitional tube 462 is preferably forged through use of an extruding die pin.

Alternatively, the transitional tube 462 is machined by boring the transitional tube 462 in a chucking machine. Alternatively, the transitional tube 462 can be drilled and then profiled with a special internal diameter forming tool. After being run through the chucking machine, heat-treating is completed so that the required Rockwell hardness is achieved. Those skilled in the art will appreciate that heat-treating can be accomplished by applying heat so that the material is beyond its critical temperature and then oil quenching the material. After heat-treating, the transitional tube 462 is ground using an internal diameter grinding machine, such as a Heald grinding machine. Those skilled in the art will appreciate that the transitional tube 462 can be ground using other grinding machines.

Adjacent to the transitional tube 462, the embodiment depicted in FIG. 64 is provided with a conically-shaped roller lead surface 464 which can be fabricated through forging or machining. However, those skilled in the art will appreciate that the present invention can be fabricated without the roller lead surface 464

Depicted in FIG. 66 is a roller follower body 410 of an alternative embodiment of the present invention. As shown in FIG. 66, the roller follower body 410 is provided with an outer roller surface 480. The outer roller surface 480 includes a plurality of surfaces. In the embodiment depicted in FIG. 66, the outer roller surface 480 includes a cylindrical roller surface 481, an undercut roller surface 482, and a conical roller surface 483. As depicted in FIG. 66, the undercut roller surface 482 extends from one end of the roller follower body 410 and is cylindrically shaped. The diameter of the undercut roller surface 482 is smaller than the diameter of the cylindrical roller surface 481.

The undercut roller surface 482 is preferably forged through use of an extruding die. Alternatively, the undercut roller surface 482 is fabricated through machining. Machining the undercut roller surface 482 is accomplished through use of an infeed centerless grinding machine, such as a Cincinnati grinder. The surface is first heat-treated and then the undercut roller surface 482 is ground via a grinding wheel. Those skilled in the art will appreciate that additional surfaces can be ground into the outer roller surface with minor alterations to the grinding wheel.

As depicted in FIG. 66, the conical roller surface 483 is located between the cylindrical roller surface 481 and the undercut roller surface 482. The conical roller surface 483 is preferably forged through use of an extruding die. Alternatively, the conical roller surface 483 is fabricated through machining. Those with skill in the art will appreciate that the outer roller surface 480 can be fabricated without the conical roller surface 483 so that the cylindrical surface 481 and the undercut roller surface 482 abut one another.

FIG. 67 depicts a roller follower body 410 constituting another embodiment. In the embodiment depicted in FIG. 67, the outer roller surface 480 includes a plurality of surfaces. The outer roller surface 480 is provided with a first cylindrical roller surface 481. The first cylindrical roller surface 481 contains a first roller depression 493. Adjacent to the first cylindrical roller surface 481 is a second cylindrical roller surface 482. The second cylindrical roller surface 482 has a radius that is smaller than the radius of the first cylindrical roller surface 481. The second cylindrical roller surface 482 is adjacent to a third cylindrical roller surface 484. The third cylindrical roller surface 484 has a radius that is greater than the radius of the second cylindrical roller surface 482. The third cylindrical roller surface 484 contains a ridge 487. Adjacent to the third cylindrical roller surface 484 is a conical roller surface 483. The conical roller surface 483 is adjacent to a fourth cylindrical roller surface 485. The fourth cylindrical roller surface 485 and the conical roller surface 483 contain a second roller depression 492. The second roller depression 492 defines a roller hole 491. Adjacent to the fourth cylindrical roller surface 485 is a flat outer roller surface 488. The flat outer roller surface 488 is adjacent to a fifth cylindrical roller surface 486.

Those skilled in the art will appreciate that the features of the roller follower body 410 may be fabricated through a combination of machining, forging, and other methods of fabrication. By way of example and not limitation, the first roller cavity 430 can be machined while the second roller cavity 431 is forged. Conversely, the second roller cavity 431 can be machined while the first roller cavity 430 is forged.

While this invention has been particularly shown and described with references to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims

1. An assembly, comprising: a) a socket body including a forgeable material and provided with an outer socket surface that is generally cylindrical in shape, a first socket surface, and a second socket surface, wherein the outer socket surface is configured to cooperate with the inner surface of an engine workpiece, the first socket surface includes a push rod cooperating surface, and the second socket surface includes a plunger reservoir passage configured to conduct fluid and a curved socket surface that is concentric relative to the outer socket surface and configured to cooperate with a leakdown plunger; and b) the leakdown plunger is provided with a first plunger opening, a second plunger opening, and an outer plunger surface enclosing an inner plunger surface, wherein the first plunger opening is provided with an annular plunger surface defining a plunger hole shaped to accommodate an insert, the second plunger opening is configured to cooperate with the socket body, the outer plunger surface includes a cylindrical plunger surface and an undercut plunger surface wherein the undercut plunger surface is cylindrically shaped and is located at an end of the plunger body, and the inner plunger surface includes a plurality of inner cylindrical plunger surfaces and is fluidly linked to the outer socket surface by the plunger reservoir passage.
2. An assembly according to claim 1, wherein at least one of the socket body, the leakdown plunger, and the engine workpiece is fabricated at least in part through forging.
3. An assembly according to claim 1, wherein at least a portion of the second socket surface contacts the leakdown plunger and the plunger reservoir passage is located between the socket body and the leakdown plunger.
4. An assembly according to claim 1, wherein the push rod cooperating surface is generally spherical and concentric relative to the outer socket surface.
5. An assembly according to claim 1, wherein the engine workpiece is a lash adjuster body.
6. An assembly according to claim 1, wherein the curved socket surface corresponds to the second plunger opening.
7. An assembly according to claim 1, wherein the curved socket surface provides a closer fit between the second socket surface and the second plunger opening.
8. An assembly, comprising: a) a socket body including a forgeable material and provided with an outer socket surface, a first socket surface, and a second socket surface, wherein the outer socket surface is configured to cooperate with the inner surface of a lash adjuster body, the first socket surface includes a push rod cooperating surface, and the second socket surface includes a plunger reservoir passage that is fluidly linked to a leakdown path on a leakdown plunger and configured to conduct fluid, and a curved socket surface configured to cooperate with the leakdown plunger; b) the leakdown plunger is provided with a first plunger opening, a second plunger opening, and an outer plunger surface enclosing an inner plunger surface, wherein the first plunger opening is provided with an annular plunger surface defining a plunger hole shaped to accommodate an insert, the second plunger opening is configured to cooperate with the socket body, the outer plunger surface includes a cylindrical plunger surface and an undercut plunger surface that forms a leakdown path with the lash adjuster body, wherein the undercut plunger surface is cylindrically shaped and is located at an end of the plunger body and the inner plunger surface includes a plurality of inner cylindrical plunger surfaces and is fluidly linked to the outer socket surface by the plunger reservoir passage; and c) the lash adjuster body is provided with a lash adjuster opening and an outer lash adjuster surface enclosing a lash adjuster cavity that includes an inner lash adjuster surface, wherein the inner lash adjuster surface includes a first cylindrical lash adjuster surface and a lash adjuster well that includes a second cylindrical lash adjuster surface.
9. An assembly according to claim 8, wherein the first cylindrical lash adjuster surface abuts an annular lash adjuster surface with an annulus that defines the second cylindrical lash adjuster surface.
10. An assembly according to claim 8, wherein the first cylindrical lash adjuster surface is concentric relative to the outer lash adjuster surface.
11. An assembly according to claim 8, wherein the socket body cooperates with the leakdown plunger to define at least in part a chamber within the inner plunger surface.
12. An assembly according to claim 8, wherein the cylindrical plunger surface cooperates with the inner lash adjuster surface to provide a chamber.
13. An assembly according to claim 8, wherein at least one of the socket body, the leakdown plunger, and the lash adjuster body is fabricated at least in part through forging.
14. An assembly according to claim 8, wherein the insert is located within the lash adjuster well and comprises an insert spring, a spherical valve insert member at least partially located within the plunger hole and configured to operate with the insert spring, a cap shaped to at least partially cover both the spherical valve insert member and the insert spring so that the cap at least partially depresses the insert spring and the insert spring exerts a force on the spherical valve insert member, and a cap spring located within the lash adjuster well around a portion of the cap.
15. An assembly according to claim 8, wherein the spherical valve insert member is configured to operate with the insert spring and is at least partially located within the plunger hole, the cap spring is located around a portion of the cap, and the cap is shaped to at least partially cover both the spherical valve insert member and the insert spring so that the cap at least partially depresses the insert spring and the insert spring exerts a force on the spherical valve insert member.
16. An assembly, comprising: a) a socket body including a forgeable material and provided with an outer socket surface, a first socket surface, and a second socket surface, and a socket passage shaped to conduct fluid, wherein the outer socket surface is configured to cooperate with the inner surface of an engine workpiece, the first socket surface includes a push rod cooperating surface defining a socket hole that fluidly links the first socket surface with the socket passage, the second socket surface defines a second socket hole that fluidly links the second socket surface with the socket passage and includes a plunger reservoir passage configured to conduct fluid and a curved socket surface configured to cooperate with a leakdown plunger, and the socket body cooperates with the leakdown plunger to define at least in part a chamber within an inner plunger surface; and b) the leakdown plunger is provided with a first plunger opening, a second plunger opening, and an outer plunger surface enclosing an inner plunger surface, wherein the first plunger opening is provided with an annular plunger surface that defines a plunger hole and that is shaped to accommodate an insert comprising a spherical valve insert member, an insert spring, a cap, and a cap spring, the outer plunger surface includes a cylindrical plunger surface and an undercut plunger surface wherein the undercut plunger surface is cylindrically shaped, concentric relative to the cylindrical plunger surface, located at an end of the plunger body, and cooperates with another body to form a leakdown path for a liquid, and the inner plunger surface is fluidly linked to the outer socket surface by the plunger reservoir passage and includes a plurality of inner cylindrical plunger surfaces and an inner conical plunger surface that functions to increase the quantity of retained fluid in the chamber.
17. An assembly according to claim 16, wherein the first and second plunger openings are provided with chamfered plunger surfaces.
18. An assembly according to claim 16, wherein a diameter of the undercut plunger surface is smaller than a diameter of the cylindrical plunger surface.
19. An assembly according to claim 16, wherein at least one of the socket body, the leakdown plunger, and the engine workpiece is fabricated at least in part through forging.
20. An assembly according to claim 16, wherein the leakdown plunger includes a forgeable material.
21. An assembly according to claim 16, wherein the outer plunger surface includes an outer conical plunger surface located between the cylindrical plunger surface and the undercut plunger surface.
22. An assembly according to claim 16, wherein the inner plunger surface includes a first inner conical plunger surface and a second inner conical plunger surface, a first inner cylindrical plunger surface, and a second inner cylindrical plunger surface.

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2385309	Spencer	Sep 1945	A
2386317	Jenny et al.	Oct 1945	A
2392933	Mallory	Jan 1946	A
2394738	Anthony	Feb 1946	A
2405927	Tornblom	Aug 1946	A
2408325	Luce et al.	Sep 1946	A
2410411	Gregory	Nov 1946	A
2434386	Bradshaw	Jan 1948	A
2435727	Spencer	Feb 1948	A
2438631	Bergmann	Mar 1948	A
2443999	Wright	Jun 1948	A
2451395	Klukan	Oct 1948	A
2483779	Mucher	Oct 1949	A
2485760	Millis et al.	Oct 1949	A
2494128	Holmquist et al.	Jan 1950	A
2508557	Wood, Jr.	May 1950	A
2516775	Johansen	Jul 1950	A
2518272	Beckwith	Aug 1950	A
2522326	Winter, Jr.	Sep 1950	A
2526239	Kincaid, Jr.	Oct 1950	A
2527604	Walk	Oct 1950	A
2528983	Weiss	Nov 1950	A
2542036	Knaggs	Feb 1951	A
2548342	Brook et al.	Apr 1951	A
2563699	Winter	Aug 1951	A
2564902	Houser et al.	Aug 1951	A
2572968	Bachle	Oct 1951	A
2595583	Johnson	May 1952	A
2618297	Gosselin	Nov 1952	A
2619946	Michelich	Dec 1952	A
2629639	Johansen	Feb 1953	A
2631576	Schowalter	Mar 1953	A
2642051	Russell	Jun 1953	A
2688319	Humphreys	Sep 1954	A
2694389	Turkish	Nov 1954	A
2705482	Randol	Apr 1955	A
2733619	Smith	Feb 1956	A
2735313	Dickson	Feb 1956	A
2737934	Banker	Mar 1956	A
2739580	Brown	Mar 1956	A
2743712	Hulsing	May 1956	A
2743713	Russell	May 1956	A
2763250	Bensinge	Sep 1956	A
2765783	Randol	Oct 1956	A
2773761	Fuqua et al.	Dec 1956	A
2781868	House	Feb 1957	A
2784707	Skinner	Mar 1957	A
2795217	Ware	Jun 1957	A
2797673	Black	Jul 1957	A
2797701	Nurkiewicz	Jul 1957	A
2807251	Peras	Sep 1957	A
2808818	Sampietro	Oct 1957	A
2815740	Slater	Dec 1957	A
2818050	Papenguth	Dec 1957	A
2818844	Wood	Jan 1958	A
2821970	Line	Feb 1958	A
2827887	Van Slooten	Mar 1958	A
2829540	Niemeyer	Apr 1958	A
2840063	Purchas, Jr.	Jun 1958	A
2842111	Braun	Jul 1958	A
2845914	Cobo	Aug 1958	A
2846988	Iskenderian	Aug 1958	A
2849997	Kravits	Sep 1958	A
2853984	Sampietro	Sep 1958	A
2857895	Scheibe	Oct 1958	A
2859510	Baxa	Nov 1958	A
2863430	Sampietro	Dec 1958	A
2863432	O'Brien	Dec 1958	A
2865352	Thompson	Dec 1958	A
2874685	Line	Feb 1959	A
2875742	Dolza	Mar 1959	A
2882876	Bergmann	Apr 1959	A
2887098	Thompson	May 1959	A
2891525	Moore	Jun 1959	A
2908260	Bergmann, Sr.	Oct 1959	A
2918047	Mick	Dec 1959	A
2925074	Dadd	Feb 1960	A
2925808	Baumann	Feb 1960	A
2926884	Clinkenbeard	Mar 1960	A
2932290	Christensen	Apr 1960	A
2934051	Drew	Apr 1960	A
2934052	Longenecker	Apr 1960	A
2935059	Thompson	May 1960	A
2935878	Wirsching	May 1960	A
2937632	Voorhies	May 1960	A
2938508	Papenguth	May 1960	A
2947298	Dolza	Aug 1960	A
2948270	Bergmann	Aug 1960	A
2948274	Wood	Aug 1960	A
2919686	Mick	Sep 1960	A
2954015	Line	Sep 1960	A
2956557	Dadd	Oct 1960	A
2962012	Howson	Nov 1960	A
2963012	Kolbe	Dec 1960	A
2988805	Thompson	Jun 1961	A
2997991	Roan	Aug 1961	A
3009450	Engemann	Nov 1961	A
3016887	Streit et al.	Jan 1962	A
3021593	Cousino	Feb 1962	A
RE25154	Bergmann	Apr 1962	E
3028479	Tauschek	Apr 1962	A
3029832	Tischler et al.	Apr 1962	A
3054392	Thompson	Sep 1962	A
3070080	Van Slooten	Dec 1962	A
3078194	Thompson	Feb 1963	A
3079903	Humphreys	Mar 1963	A
3086507	Mooney, Jr.	Apr 1963	A
3089472	Thompson	May 1963	A
3090367	Ayres	May 1963	A
3101077	Engle	Aug 1963	A
3101402	Gondek	Aug 1963	A
3109418	Exline et al.	Nov 1963	A
3111118	Weiman	Nov 1963	A
3111119	Bergmann	Nov 1963	A
3114361	Mullen	Dec 1963	A
3124114	Voorhies	Mar 1964	A
3124115	Voorhies	Mar 1964	A
3128749	Dadd	Apr 1964	A
3137282	Voorhies	Jun 1964	A
3137283	Sampietro	Jun 1964	A
3138146	Hutchison	Jun 1964	A
3139076	Flaherty	Jun 1964	A
3139078	Van Slooten	Jun 1964	A
3139872	Thompson	Jul 1964	A
3144010	Van Slooten	Aug 1964	A
3147745	Kilgore	Sep 1964	A
3151603	Schumm	Oct 1964	A
3153404	Van Slooten	Oct 1964	A
3166057	Konrad et al.	Jan 1965	A
3169515	Kilgore et al.	Feb 1965	A
3176669	Kuchen et al.	Apr 1965	A
3177857	Kuchen et al.	Apr 1965	A
3180328	Engle	Apr 1965	A
3194439	Beduerftig	Jul 1965	A
3200801	Dornbos	Aug 1965	A
3220393	Schlink	Nov 1965	A
3224243	Van Deberg	Dec 1965	A
3225752	Robinson	Dec 1965	A
3234815	Line	Feb 1966	A
RE25974	Dadd	Mar 1966	E
3240195	Sossna	Mar 1966	A
3255513	Robinson et al.	Jun 1966	A
3267918	Ayres	Aug 1966	A
3267919	Wortman	Aug 1966	A
3270724	Dolza	Sep 1966	A
3273514	Bender	Sep 1966	A
3273546	Von Arx	Sep 1966	A
3273547	Lesher	Sep 1966	A
3273548	Hoffman	Sep 1966	A
3273998	Knoth et al.	Sep 1966	A
3277874	Wagner	Oct 1966	A
3280806	Iskenderian	Oct 1966	A
3280807	Bardy	Oct 1966	A
3291107	Cornell	Dec 1966	A
3299869	Sicklesteel	Jan 1967	A
3299986	Briggs et al.	Jan 1967	A
3301239	Thauer	Jan 1967	A
3301241	Iskenderian	Jan 1967	A
3303833	Melling	Feb 1967	A
3304925	Rhoads	Feb 1967	A
3314303	Maat	Apr 1967	A
3314404	Thompson	Apr 1967	A
3322104	Abell, Jr.	May 1967	A
3332405	Haviland	Jul 1967	A
3354898	Barnes	Nov 1967	A
3365979	Ericson	Jan 1968	A
3367312	Jonsson	Feb 1968	A
3379180	Kabel et al.	Apr 1968	A
3385274	Shunta et al.	May 1968	A
3400696	Thompson	Sep 1968	A
3405699	Laas	Oct 1968	A
3410366	Winter, Jr.	Nov 1968	A
3413965	Gavasso	Dec 1968	A
3422803	Stivender	Jan 1969	A
3426651	Arendarski	Feb 1969	A
3430613	Barnes	Mar 1969	A
3437080	Abell, Jr.	Apr 1969	A
3439659	Bouwkamp	Apr 1969	A
3439660	Lesher	Apr 1969	A
3439662	Jones et al.	Apr 1969	A
3448730	Abell, Jr.	Jun 1969	A
3450228	Wortman et al.	Jun 1969	A
3455346	Stork	Jul 1969	A
3463131	Dolby	Aug 1969	A
3470857	Stivender	Oct 1969	A
3470983	Briggs	Oct 1969	A
3476093	Line	Nov 1969	A
3490423	Shunta et al.	Jan 1970	A
3502058	Thompson	Mar 1970	A
3518976	Thuesen	Jul 1970	A
3520287	Calvin	Jul 1970	A
3521633	Yahner	Jul 1970	A
3523459	Mowbray	Aug 1970	A
3528451	Hansen	Sep 1970	A
3542001	Line	Nov 1970	A
3547087	Siegler	Dec 1970	A
3549430	Kies et	Dec 1970	A
3549431	de Coyce de Ca	Dec 1970	A
3572300	Stager et al.	Mar 1971	A
3587539	Dadd	Jun 1971	A
3590796	Harkness	Jul 1971	A
3598095	Ayres	Aug 1971	A
3630179	Dadd	Dec 1971	A
3633555	Raggi	Jan 1972	A
3641988	Torazza et al.	Feb 1972	A
3650251	Pelizzoni	Mar 1972	A
3662725	Dragon et al.	May 1972	A
3664312	Miller, Jr.	May 1972	A
3665156	Lee	May 1972	A
3668945	Hofmann	Jun 1972	A
3690959	Thompson	Sep 1972	A
3716036	Kruger	Feb 1973	A
3717134	Cornell	Feb 1973	A
3722484	Gordini	Mar 1973	A
3741240	Berriman	Jun 1973	A
3742921	Rendine	Jul 1973	A
3782345	Erickson et al.	Jan 1974	A
3786792	Pelizzoni et al.	Jan 1974	A
3795229	Weber	Mar 1974	A
3799129	Cornell	Mar 1974	A
3799186	Bulin	Mar 1974	A
3805753	Bergmann et al.	Apr 1974	A
3822683	Clouse	Jul 1974	A
3831457	Kern	Aug 1974	A
3838669	Dadd	Oct 1974	A
3848188	Ardezzone et al.	Nov 1974	A
3855981	Loon	Dec 1974	A
3859969	Davis, Jr.	Jan 1975	A
3860457	Vourinen et al.	Jan 1975	A
3870024	Ridgeway	Mar 1975	A
3875908	Ayres	Apr 1975	A
3875911	Joseph	Apr 1975	A
3877445	Barnes	Apr 1975	A
3877446	Morgan	Apr 1975	A
3879023	Pearce et al.	Apr 1975	A
3880127	Abell, Jr.	Apr 1975	A
3886808	Weber	Jun 1975	A
3893873	Hanai et al.	Jul 1975	A
3902467	Cornell	Sep 1975	A
3911879	Altmann	Oct 1975	A
3915129	Rust et al.	Oct 1975	A
3921609	Rhoads	Nov 1975	A
3945367	Turner, Jr.	Mar 1976	A
3958900	Ueno	May 1976	A
3964455	Brown	Jun 1976	A
3967602	Brown	Jul 1976	A
3977370	Humphreys	Aug 1976	A
3992663	Seddick	Nov 1976	A
3998190	Keske	Dec 1976	A
4004558	Scheibe	Jan 1977	A
4007716	Jones	Feb 1977	A
4009695	Ule	Mar 1977	A
4009696	Cornell	Mar 1977	A
4050435	Fuller, Jr. et al.	Sep 1977	A
4061123	Janes	Dec 1977	A
4064844	Matsumoto et al.	Dec 1977	A
4064861	Schulz	Dec 1977	A
4080941	Bertrand	Mar 1978	A
4086887	Schoonover et al.	May 1978	A
4089234	Henson et al.	May 1978	A
4094279	Kueny	Jun 1978	A
4098240	Abell, Jr.	Jul 1978	A
4104991	Abdoo	Aug 1978	A
4104996	Hosono et al.	Aug 1978	A
4105267	Mori	Aug 1978	A
4107921	Iizuka	Aug 1978	A
4114588	Jordan	Sep 1978	A
4114643	Aoyama et al.	Sep 1978	A
4133332	Benson et al.	Jan 1979	A
4141333	Gilbert	Feb 1979	A
4151817	Mueller	May 1979	A
4152953	Headley	May 1979	A
4164917	Glasson	Aug 1979	A
4167931	Iizuka	Sep 1979	A
4173209	Jordan	Nov 1979	A
4173954	Speckhart	Nov 1979	A
4175534	Jordan	Nov 1979	A
4184464	Svihlik	Jan 1980	A
4188933	Iizuka	Feb 1980	A
4191142	Kodama	Mar 1980	A
4192263	Kitagawa et al.	Mar 1980	A
4200081	Meyer et al.	Apr 1980	A
4203397	Soeters, Jr.	May 1980	A
4204814	Matzen	May 1980	A
4206734	Perr et al.	Jun 1980	A
4207775	Lintott	Jun 1980	A
4213442	Mihalic	Jul 1980	A
4221199	Buuck et al.	Sep 1980	A
4221200	Soeters, Jr.	Sep 1980	A
4221201	Soeters, Jr.	Sep 1980	A
4222354	Uitvlugt	Sep 1980	A
4222793	Grindahl	Sep 1980	A
4227149	Faure et al.	Oct 1980	A
4227494	Uitvlugt	Oct 1980	A
4227495	Krieg	Oct 1980	A
4228771	Krieg	Oct 1980	A
4230076	Mueller	Oct 1980	A
4231267	Van Slooten	Nov 1980	A
4237832	Hartig et al.	Dec 1980	A
4245596	Bruder et al.	Jan 1981	A
4249488	Siegla	Feb 1981	A
4249489	Bruder et al.	Feb 1981	A
4252093	Hazelrigg	Feb 1981	A
4256070	Mueller	Mar 1981	A
4258671	Takizawa et al.	Mar 1981	A
4258673	Stoody, Jr. et al.	Mar 1981	A
4262640	Clark	Apr 1981	A
4284042	Springer	Aug 1981	A
4285310	Takizawa et al.	Aug 1981	A
4305356	Walsh	Dec 1981	A
4325589	Hirt	Apr 1982	A
4326484	Amrhein	Apr 1982	A
4335685	Clouse	Jun 1982	A
4336775	Meyer	Jun 1982	A
4337738	Bubniak et al.	Jul 1982	A
4338894	Kodama	Jul 1982	A
4356799	Clark	Nov 1982	A
4361120	Kueny	Nov 1982	A
4362991	Carbine	Dec 1982	A
4363300	Honda	Dec 1982	A
4367701	Buente	Jan 1983	A
4369627	Kasting et al.	Jan 1983	A
4380219	Walsh	Apr 1983	A
4385599	Hori et al.	May 1983	A
4387674	Connell	Jun 1983	A
4387675	Hori et al.	Jun 1983	A
4387680	Tsunetomi et al.	Jun 1983	A
4397270	Aoyama	Aug 1983	A
4401064	Nakamura et al.	Aug 1983	A
4402285	Arai et al.	Sep 1983	A
4406257	Keske et al.	Sep 1983	A
4408580	Kosuda et al.	Oct 1983	A
4411229	Curtis et al.	Oct 1983	A
4414935	Curtis et al.	Nov 1983	A
4437439	Speil	Mar 1984	A
4437738	Headley et al.	Mar 1984	A
4438736	Hara et al.	Mar 1984	A
4440121	Clancy et al.	Apr 1984	A
4442806	Matsuura et al.	Apr 1984	A
4448155	Hillebrand et al.	May 1984	A
4448156	Henault	May 1984	A
4452187	Kosuda et al.	Jun 1984	A
4453505	Holtzberg et al.	Jun 1984	A
4457270	Kodama et al.	Jul 1984	A
4459946	Burandt	Jul 1984	A
4462353	Arai et al.	Jul 1984	A
4462364	Kodama	Jul 1984	A
4463714	Nakamura	Aug 1984	A
4465038	Speil	Aug 1984	A
4466390	Babitzka et al.	Aug 1984	A
4469061	Ajiki et al.	Sep 1984	A
4475489	Honda	Oct 1984	A
4475497	Honda et al.	Oct 1984	A
4480617	Nakano et al.	Nov 1984	A
4481913	Wirth	Nov 1984	A
4481919	Honda et al.	Nov 1984	A
4483281	Black	Nov 1984	A
4484546	Burandt	Nov 1984	A
4488520	Almor	Dec 1984	A
4498432	Hara et al.	Feb 1985	A
4499870	Aoyama	Feb 1985	A
4502425	Wride	Mar 1985	A
4502428	Paar	Mar 1985	A
4503818	Hara et al.	Mar 1985	A
4506635	van Rinsum	Mar 1985	A
4509467	Arai et al.	Apr 1985	A
4515121	Matsuura et al.	May 1985	A
4515346	Gaterman, III	May 1985	A
4517936	Burgio di Aragona	May 1985	A
4519345	Walter	May 1985	A
4523550	Honda et al.	Jun 1985	A
4524731	Rhoads	Jun 1985	A
4526142	Hara et al.	Jul 1985	A
4534323	Kato et al.	Aug 1985	A
4535732	Nakano et al.	Aug 1985	A
4537164	Ajiki et al.	Aug 1985	A
4537165	Honda et al.	Aug 1985	A
4539951	Hara et al.	Sep 1985	A
4541878	Mühlberger et al.	Sep 1985	A
4545342	Nakano et al.	Oct 1985	A
4546734	Kodama	Oct 1985	A
4549509	Burtchell	Oct 1985	A
4556025	Morita	Dec 1985	A
4559909	Honda et al.	Dec 1985	A
4561393	Kopel	Dec 1985	A
4567861	Hara et al.	Feb 1986	A
4570582	Speil	Feb 1986	A
4576128	Kenichi	Mar 1986	A
4579094	Döppling et al.	Apr 1986	A
4584974	Aoyama et al.	Apr 1986	A
4584976	Hillebrand	Apr 1986	A
4587936	Matsuura et al.	May 1986	A
4589383	Showalter	May 1986	A
4589387	Miura et al.	May 1986	A
4590898	Buente et al.	May 1986	A
RE32167	Buente	Jun 1986	E
4596213	Hillebrand	Jun 1986	A
4602409	Schaeffler	Jul 1986	A
4607599	Buente et al.	Aug 1986	A
4611558	Yoshizaki et al.	Sep 1986	A
4612884	Ajiki et al.	Sep 1986	A
4614171	Malhotra	Sep 1986	A
4615306	Wakeman	Oct 1986	A
4615307	Kodama et al.	Oct 1986	A
4624223	Wherry et al.	Nov 1986	A
4628874	Barlow	Dec 1986	A
4633827	Buente	Jan 1987	A
4635593	Kodama	Jan 1987	A
4637357	Ohmi	Jan 1987	A
4638773	Bonvallet	Jan 1987	A
4643141	Bledsoe	Feb 1987	A
4648360	Schaeffler	Mar 1987	A
4653441	Belsanti	Mar 1987	A
4655176	Sheehan	Apr 1987	A
4656977	Nagahiro et al.	Apr 1987	A
4671221	Geringer et al.	Jun 1987	A
4674451	Rembold et al.	Jun 1987	A
4677723	Greene, Sr.	Jul 1987	A
4690110	Nishimura et al.	Sep 1987	A
4693214	Titolo	Sep 1987	A
4694788	Craig	Sep 1987	A
4696265	Nohira	Sep 1987	A
4697473	Patel	Oct 1987	A
4699094	Stegeman	Oct 1987	A
4704995	Soeters, Jr.	Nov 1987	A
4708102	Schmid	Nov 1987	A
4711202	Baker	Dec 1987	A
4711207	Bonvallet	Dec 1987	A
4716863	Pruzan	Jan 1988	A
4718379	Clark	Jan 1988	A
4724802	Ishii	Feb 1988	A
4724804	Wirth	Feb 1988	A
4724822	Bonvallet	Feb 1988	A
4726332	Nishimura et al.	Feb 1988	A
4727830	Nagahiro et al.	Mar 1988	A
4727831	Nagahiro et al.	Mar 1988	A
4738231	Patel et al.	Apr 1988	A
4741297	Nagahiro et al.	May 1988	A
4741298	Rhoads	May 1988	A
4745888	Kapp	May 1988	A
4747376	Speil et al.	May 1988	A
4756282	Kunz et al.	Jul 1988	A
4759321	Matsumoto et al.	Jul 1988	A
4759322	Konno	Jul 1988	A
4762096	Kamm et al.	Aug 1988	A
4765288	Linder et al.	Aug 1988	A
4765289	Masuda et al.	Aug 1988	A
4768467	Yamada et al.	Sep 1988	A
4768475	Ikemura	Sep 1988	A
4771741	Leer	Sep 1988	A
4771742	Nelson et al.	Sep 1988	A
4773359	Titolo	Sep 1988	A
4779583	Laffter et al.	Oct 1988	A
4779589	Matsuura et al.	Oct 1988	A
4782799	Goppelt et al.	Nov 1988	A
4784095	Golding et al.	Nov 1988	A
4787347	Schaeffler	Nov 1988	A
4790274	Inoue et al.	Dec 1988	A
4791895	Tittizer	Dec 1988	A
4793295	Downing	Dec 1988	A
4793296	Inoue et al.	Dec 1988	A
4796483	Patel et al.	Jan 1989	A
4796573	Wakeman et al.	Jan 1989	A
4799463	Konno	Jan 1989	A
4800850	Yoshida et al.	Jan 1989	A
4802448	Ableitner	Feb 1989	A
4803334	Burke et al.	Feb 1989	A
4805567	Heimburg	Feb 1989	A
4809651	Gerchow et al.	Mar 1989	A
4815424	Buuck et al.	Mar 1989	A
4825717	Mills	May 1989	A
4825823	Schaeffler	May 1989	A
4829948	Yoshida et al.	May 1989	A
4840153	Aida et al.	Jun 1989	A
4844022	Konno	Jul 1989	A
4844023	Konno et al.	Jul 1989	A
4848180	Mills	Jul 1989	A
4848285	Konno	Jul 1989	A
4850311	Sohn	Jul 1989	A
4858574	Fukuo et al.	Aug 1989	A
4869214	Inoue et al.	Sep 1989	A
4872429	Anderson et al.	Oct 1989	A
4876114	Phinney et al.	Oct 1989	A
4876944	Wilson et al.	Oct 1989	A
4876994	Speil et al.	Oct 1989	A
4876997	Zorn et al.	Oct 1989	A
4883027	Oikawa et al.	Nov 1989	A
4887561	Kishi	Dec 1989	A
4887563	Ishida et al.	Dec 1989	A
4887566	Shida	Dec 1989	A
4896635	Willermet et al.	Jan 1990	A
4899701	Inoue et al.	Feb 1990	A
4905639	Konno	Mar 1990	A
4909195	Hasebe et al.	Mar 1990	A
4909197	Perr	Mar 1990	A
4917056	Yagi et al.	Apr 1990	A
4917059	Umeda	Apr 1990	A
4919089	Fujiyoshi et al.	Apr 1990	A
4920935	Shida	May 1990	A
4921064	Wazaki et al.	May 1990	A
4924821	Teerman	May 1990	A
4926804	Fukuo	May 1990	A
4930465	Wakeman et al.	Jun 1990	A
4940048	Mills	Jul 1990	A
4944257	Mills	Jul 1990	A
4951619	Schaeffler	Aug 1990	A
4957076	Inoue et al.	Sep 1990	A
4959794	Shiraishi et al.	Sep 1990	A
RE33411	Inoue et al.	Oct 1990	E
4969102	Tamura et al.	Nov 1990	A
4971164	Fujita et al.	Nov 1990	A
4986227	Dewey, III	Jan 1991	A
4993150	Reinhardt et al.	Feb 1991	A
4995281	Allor et al.	Feb 1991	A
5003939	King	Apr 1991	A
5010856	Ojala	Apr 1991	A
5010857	Hempelmann et al.	Apr 1991	A
5018487	Shinkai	May 1991	A
5022356	Morel, Jr. et al.	Jun 1991	A
5025761	Chen	Jun 1991	A
5028281	Hayes et al.	Jul 1991	A
5033420	Matayoshi et al.	Jul 1991	A
5036807	Kaneko	Aug 1991	A
5040651	Hampton et al.	Aug 1991	A
5042436	Yamamoto et al.	Aug 1991	A
5042437	Sakuragi et al.	Aug 1991	A
5046462	Matayoshi et al.	Sep 1991	A
5048475	Mills	Sep 1991	A
5069173	Mallas	Dec 1991	A
5070827	Krieg et al.	Dec 1991	A
5074260	Yagi et al.	Dec 1991	A
5074261	Hamburg et al.	Dec 1991	A
5080053	Parsons	Jan 1992	A
5088455	Moretz	Feb 1992	A
5090364	McCarroll et al.	Feb 1992	A
5099806	Murata et al.	Mar 1992	A
5099807	Devine	Mar 1992	A
5107806	Döhring et al.	Apr 1992	A
5113813	Rosa	May 1992	A
RE33967	Honda et al.	Jun 1992	E
5119774	Krieg et al.	Jun 1992	A
5127374	Morel, Jr. et al.	Jul 1992	A
5129373	Cuatt et al.	Jul 1992	A
5148783	Shinkai et al.	Sep 1992	A
5150672	Fischer et al.	Sep 1992	A
5161493	Ma	Nov 1992	A
5163389	Fujikawa et al.	Nov 1992	A
5178107	Morel, Jr. et al.	Jan 1993	A
5181485	Hirose et al.	Jan 1993	A
5184581	Aoyama et al.	Feb 1993	A
5186130	Melchior	Feb 1993	A
5188067	Fontichiaro et al.	Feb 1993	A
5188068	Gaterman, III et al.	Feb 1993	A
5189997	Schneider	Mar 1993	A
5193496	Kruger	Mar 1993	A
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