Metering valve to deliver liquid

Information

  • Patent Grant
  • 6699434
  • Patent Number
    6,699,434
  • Date Filed
    Friday, September 8, 2000
    23 years ago
  • Date Issued
    Tuesday, March 2, 2004
    20 years ago
Abstract
A metering valve for delivering liquids from a reservoir includes a rotatable valve plug having at least one well in the valve plug. The valve plug prevents direct communication across the valve. Rotating the valve plug transfers the liquid from the reservoir into the well on the valve plug. Rotating the valve plug further transfers the liquid in the well from the valve plug to the point of delivery. The rotation of the valve plug can be repeated to transfer more liquid. The metering valve can be used to deliver vaporizable germicides to a sterilization chamber. A single metering valve can be used to deliver varying amounts of vaporizable germicide to different sizes of sterilization chamber by rotating the valve plug an appropriate number of times. The valve plug can contain multiple wells to deliver large volumes of liquid quickly.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention relates to a metering valve for delivering liquid vaporizable germicide to a sterilizer.




2. Description of the Related Art




Sterilization is used in a broad range of industrial and medical applications. Sterilization is the complete destruction or the irreversible inactivation of all the microorganisms in the system. Sterilization can be performed, for example, with heat or chemical treatment. Heat sterilization is normally done using steam. Some equipment cannot withstand the heat or the moisture of stem treatment. As a result, chemical sterilization is now commonly used.




Chemical sterilization can be done using alcohols, aldehydes such as formaldehyde, phenols, ozone, ethylene oxide, chlorine dioxide, or hydrogen peroxide. Hydrogen peroxide is commonly used for chemical sterilization.




U.S. Pat. No. 4,653,876, incorporated herein by reference, discloses an exemplary sterilization process in which a vaporizable germicide such as hydrogen peroxide is introduced into an evacuated sterilization chamber. The vaporizable germicide vaporizes and is allowed to disperse throughout the chamber and onto the items to be sterilized. After a period of time, electrical energy is applied to an electrode to form a plasma to complete the sterilization cycle.




The STERRAD® Sterilization System is an exemplary hydrogen peroxide sterilization system, commercially available from Advanced Sterilization Products, Irvine, Calif. Advanced Sterilization Products is a Division of Ethicon Endo-Surgery, Inc. The system employs an automated delivery system in which a measured amount of the liquid germicide, typically aqueous hydrogen peroxide, is delivered to the sterilization chamber. Measured portions of the liquid germicide are provided in rupturable cells within a liquid cassette housing. The cassette and the delivery system are fully described in the Williams et al. patents, U.S. Pat. No. 4,817,800, issued Apr. 4, 1989; U.S. Pat. No. 4,913,196, issued Apr. 3, 1990; U.S. Pat. No. 4,938,262, issued Jul. 3, 1990; and U.S. Pat. No. 4,941,518, issued Jul. 17, 1990, all of which are incorporated herein by reference.




Although the cassette and the delivery system work well, the delivery system is complex and expensive. There is a need for a delivery system which is simpler and less expensive than the cassette delivery system. Further, the volumes of vaporizable germicide which can be delivered to the sterilization chamber with the cassette delivery system are limited to incremental volumes of single cells on the cassette. For example, 1½ cells of hydrogen peroxide cannot easily be delivered with the cassette delivery system. Because the amount of hydrogen peroxide required for sterilization depends on the size of the sterilization chamber, the quantity of equipment in the chamber to be sterilized, the materials from which the equipment to be sterilized is made, and many other factors, there are times when it would be useful to be able to add small additional increments of hydrogen peroxide into the sterilization chamber rather than being limited to adding an entire cell of vaporizable germicide from a cassette.




There is a need for a simple, inexpensive system for metering vaporizable germicide into a sterilization chamber in which the amount of vaporizable germicide can be varied in small incremental increments. There is a need for a simple vaporizable germicide delivery system which can deliver a wide range of volumes of vaporizable germicide to match the needs of various sizes of sterilization chambers.




SUMMARY OF THE INVENTION




One aspect of the invention involves a metering valve for delivering liquid to system. The metering valve includes a body having at least a first and a second orifice; and a rotatable valve plug located in the body, where the rotatable valve plug prevents direct fluid communication between the first orifice and the second orifice. The valve plug includes at least one well, where the well comes into fluid communication separately with the first orifice and the second orifice as the valve plug is rotated.




Advantageously, the orifices are located approximately 180 degrees apart in the valve body. The valve plug can be rotated manually or with a motor. In an embodiment, the valve plug includes at least two wells. The two wells may have different sizes or shapes. Preferably, the first orifice is never brought into direct fluid communication with the second orifice as said rotatable valve plug is rotated.




Another aspect of the invention involves a system for sterilizing equipment, where the system includes a metering valve. The metering valve includes a body with at least two orifices and a rotatable valve plug located in the body. The valve plug prevents direct fluid communication between the two orifices. The valve plug includes at least one well. The well comes into fluid communication separately with the two or more orifices as the valve plug is rotated. The system also includes a reservoir connected to a first orifice on the metering valve. The reservoir contains vaporizable germicide. The system also includes a sterilization chamber, where the sterilization chamber receives vaporizable germicide from a second orifice on the metering valve.




Preferably, the system also includes a vaporizer connected to the second orifice on the metering valve. The vaporizer is in fluid communication with the sterilization chamber. Advantageously, the system also includes a vacuum pump connected to the sterilization chamber. The system may include a source of plasma. An accumulator may be located between the second orifice on the metering valve and the sterilization chamber. An on/off valve may optionally be located between the metering valve and the sterilization chamber and/or between the metering valve and the reservoir. Advantageously, the vaporizable germicide is hydrogen peroxide.




Another aspect of the invention involves a method for sterilizing an article in a chamber. The method includes providing a source of vaporizable germicide, a chamber, and a metering valve for delivering germicide to the chamber. The metering valve includes a body having at least two orifices and a rotatable valve plug located in the body. The valve plug prevents direct fluid communication between the two orifices. There is at least one well in the valve plug. The well comes into fluid communication separately with the orifices as the valve plug is rotated. The metering valve is in fluid communication with the chamber and the source of vaporizable germicide. Rotating the valve plug transfers vaporizable germicide from the source of germicide into the well and from the well into the chamber.




Advantageously, the method also includes reducing the pressure in the chamber. Preferably, reducing the pressure vaporizes the vaporizable germicide, sterilizing the article in the chamber. In a preferred embodiment, the vaporizable germicide is accumulated in an accumulator located between the metering valve and the chamber. The article may be contacted with plasma. Preferably, the vaporizable germicide is hydrogen peroxide. The method may also include opening or closing a valve between the metering valve and the source of vaporizable germicide or between the metering valve and the chamber.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic drawing showing a sterilization system and a cross section of a metering valve according to an embodiment of the invention;





FIG. 2

is a schematic drawing of the sterilization system and metering valve of

FIG. 1

, where there are no optional on/off valves between the metering valve and the reservoir or the vaporizer;





FIG. 3A

shows a schematic cross sectional side view of a metering valve according to an embodiment of the invention, where there is one well in the valve plug;





FIG. 3B

shows a schematic cross sectional view of the metering valve of

FIG. 3A

along the


3


B—


3


B axis of

FIG. 3A

;





FIG. 4A

shows a schematic cross sectional side view of a metering valve according to an embodiment of the invention, where there are two wells in the valve plug;





FIG. 4B

shows a schematic cross section of the metering valve of

FIG. 4A

along the


4


B—


4


B axis of

FIG. 4A

;





FIG. 5

shows a schematic drawing of the sterilization system and metering valve of

FIG. 1

after vaporizable germicide has been admitted into the orifice on the top of the metering valve of

FIG. 1

;





FIG. 6

shows a schematic drawing of the sterilization system and metering valve of

FIG. 5

after the handle of the metering valve has been turned, transferring the vaporizable germicide in the well of the metering valve to the top of the on/off valve above the vaporizer;





FIG. 7

shows a schematic drawing of the sterilization system and metering valve of

FIG. 6

after the on/off valve above the vaporizer has been opened, allowing liquid vaporizable germicide to be transferred from the top of the on/off valve into the vaporizer; and





FIG. 8

is a schematic drawing showing a sterilization system, a cross section of the metering valve of

FIG. 3A

, and an accumulator above the vaporizer.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT





FIG. 1

shows a schematic diagram of a sterilization chamber


10


with a metering valve


20


according to an embodiment of the invention. The sterilization chamber


10


and its components and methods of use are described in detail in U.S. Pat. No. 4,756,882, issued Jul. 12, 1988; U.S. Pat. No. 5,656,238, issued Aug. 12, 1997; and U.S. Pat. No. 6,060,019, issued May 9, 2000, all of which are incorporated herein by reference. The metering valve


20


is mounted below a reservoir


24


which contains vaporizable germicide


26


and above a vaporizer


28


which is located above and which is fluidly attached to the sterilization chamber


10


. Optional on/off valves


30


and


32


are located between the reservoir


24


and the metering valve


20


and/or between the metering valve


20


and the vaporizer


28


. A vacuum pump


36


and a shutoff valve


40


are fluidly connected with the sterilization chamber


10


.




Although the metering valve


20


is described in the context of a metering valve for delivering vaporizable germicide to a sterilization chamber


10


, it is to be understood that the application of the metering valve


20


to sterilization is illustrative only. The metering valve


20


of the present invention has many uses, and the example of delivering vaporizable germicide to a sterilization chamber


10


with the metering valve


20


is not meant to be limiting. The term germicide is meant to include either germicide or disinfectant. Further, the metering valve


20


can be used to deliver liquids, solids, and slurries of solids in one or more liquids.





FIG. 2

shows a schematic diagram of a sterilization chamber


10


and metering valve


20


in which there are no optional on/off valves


30


and


32


located between the reservoir


24


and the metering valve


20


and between the metering valve


20


and the vaporizer


28


.





FIGS. 3A and 3B

show two views of a metering valve


20


according to an embodiment of the invention. The metering valve


20


has a generally rectangular shaped body


44


with open orifices


48


at a top and a bottom of the body


44


. As seen in cross-sectional side view FIG.


3


A and cross sectional end view

FIG. 3B

, the two orifices


48


form an open tube extending through the body


44


of the metering valve


20


. An roughly cylindrical valve plug channel


50


extends through the body


44


perpendicular to the first open tube formed by the two orifices


48


. The valve plug channel


50


forms a second tube in the body


44


perpendicular to the first open tube formed by the two orifices


48


. The valve plug channel


50


in

FIGS. 3A and 3B

contains a valve plug


52


.




Although the body


44


shown in

FIGS. 3A and 3B

has a roughly rectangular shape, the body


44


may have other shapes such as a cylindrical shape or other appropriate shapes.




The valve plug


52


has a generally cylindrical center section, the barrel


56


, with a rod-like valve stem


60


extending from an end of the barrel


56


. A handle


64


is connected to the valve stem


60


. Alternatively, a motor (not shown) can be connected to the valve stem


60


in place of, or in addition to, the handle


64


.




The tube formed by the two orifices


48


is plugged by the barrel


56


of the valve plug


52


. The barrel


56


of the valve plug


52


prevents fluid communication between the two orifices


48


on the body


44


of the metering valve


20


. The ends of the barrel


56


and the valve stems


60


form a seal with the body


44


of the metering valve


20


. The valve plug


52


may be rotated in the body


44


of the metering valve


20


by turning the handle


60


or motor (not shown). The valve plug


52


is held in place in the body


44


of the metering valve


20


.




In other embodiments, the valve plug


52


can have other shapes. For example, in an embodiment, the valve plug


52


has the shape of a tapered cylinder rather than a simple cylinder, as in the embodiment shown in

FIGS. 3A and 3B

. What is important that the valve plug


52


block the fluid communication between the two orifices


48


and that the valve plug


52


provide a seal with the body


44


of the metering valve


20


.




There is a well


68


having a roughly semicircular shaped cross section in the barrel


56


of the valve plug


52


in the embodiment of the metering valve


20


shown in

FIGS. 3A and 3B

. The well


68


extends through only part of the barrel


56


. In other embodiments, the well


64


can have other cross-sectional shapes such as a rectangular shape, a V-shape, or a trapezoid shape. As seen in

FIG. 3B

, the well


68


is located under one of the orifices


48


when the valve plug


52


is placed in the body


44


of the metering valve


20


and when the well


68


is oriented so that the well


68


is oriented with an open side of the well


68


directed upward. In other embodiments, the well


68


is not centered under the orifice


48


but is located asymmetrically below the orifice


48


. At least a portion of the well


68


is in fluid communication with the orifice


48


when the open side of the well


68


is directed toward the orifice


48


. Unlike a conventional valve, the orifices


48


of the metering valve


20


of

FIGS. 3A and 3B

are never in fluid communication with each other, no matter how the valve plug


52


is rotated.




The size of the well


68


may depend on the size of the sterilization chamber


10


. In an exemplary embodiment, the well


68


has a size which is appropriate for holding an amount of vaporizable germicide


26


which is appropriate for the smallest sterilization chamber


10


to which the metering valve


10


is to be applied. In an embodiment appropriate for the STERRAD® sterilizer, the well


68


has a volume of approximately 1 milliliter. In embodiments appropriate for other sterilization chambers


10


, the well


68


has a volume larger or smaller than 1 milliliter.





FIGS. 4A and 4B

show an alternative embodiment of the metering valve


20


in which there are two wells


68


in the barrel


56


of the valve plug


52


. The wells


68


are positioned on the valve plug


52


so that at least a portion of each of the wells


68


is in fluid communication with an orifice


48


when the orifice


48


is aligned with the well


68


. In the embodiment of the metering valve


20


shown in

FIGS. 4A and 4B

, the two wells


68


are located on opposite sides of the valve plug


52


. In the embodiment of

FIGS. 4A and 4B

, when the well


68


at the top of the valve plug


52


is in fluid communication with the orifice


48


at the top of the metering valve


20


, the well


68


at the bottom of the valve plug


52


is in fluid communication with the orifice


48


at the bottom of the metering valve


20


. The two wells


68


are never in fluid communication with each other, no matter how the valve plug


52


is rotated.




The two wells


68


of the metering valve


20


of

FIGS. 4A and 4B

are approximately 180° apart from each another. In other embodiments of the metering valve


20


with two wells


68


, the wells


68


are at not 180° apart from each other, and only one of the wells


68


may be in fluid communication with an orifice


48


at any one time. In this embodiment, rotating the valve plug


52


causes the other well


68


to be in fluid communication with the orifice


48


. In other embodiments, there may be three or more wells


68


in the valve plug


52


. In all of the embodiments of the valve plug


20


, the wells


68


are not in direct fluid communication with each other, and the orifices


48


are not in direct fluid communication with each other. In the embodiments of the metering valve


20


with at least two wells


68


, the wells


68


can have different sizes or shapes.




The metering valve


20


can be made from a wide range of materials, including metal, glass, or plastic. Suitable metals include steel or aluminum. Stainless steel is an exemplary metal for forming the metering valve


20


. TEFLON™ is an exemplary material for forming the metering valve


20


. TEFLON™ is the tradename for polytetrafluoroethylene.




The seal between the valve plug


52


and the body


44


of the metering valve


20


can be achieved in several ways, depending on the material from which the metering valve is fabricated. If the valve plug


52


and the body


44


of the metering valve are both made of TEFLON™, the valve plug


52


and the body


44


can be fabricated so that the contact between the TEFLON™ valve plug


52


and the TEFLON™ body


44


forms a seal.




In another embodiment, the valve plug


52


is made of TEFLON™, and the body


44


is made of metal. If the valve plug


52


and the body


44


are properly fabricated, the contact between the TEFLON™ valve plug


52


and the metal body


44


forms a seal. In another embodiment, the valve plug


52


is made of TEFLON™, and the body


44


is made of glass. In another embodiment, both the valve plug


52


and the body


44


are made of metal. O-rings or packing can be placed on the valve plug


52


to form a seal between the valve plug


52


and the body


44


.




If O-rings or packing are used in the metering valve


20


, the O-rings or packing are preferably formed of a material which is resistant to the vaporizable germicide


26


which is used. VITON™ is an exemplary material for forming the O-rings or packing. TEFLON™ or silicone may also be used to form the O-rings or packing.




Returning to

FIG. 1

, vaporizable germicide


26


is placed in the reservoir


24


above the optional on/off valve


30


. The vaporizable germicide


26


can be any liquid vaporizable germicide including hydrogen peroxide, peracetic acid, chlorine dioxide, ozone, or formaldehyde. In an exemplary embodiment, the vaporizable germicide


26


comprises aqueous hydrogen peroxide. In a preferred embodiment, the vaporizable germicide


26


is approximately 59 wt % aqueous hydrogen peroxide. The shutoff valve


40


between the vacuum pump


36


and the sterilization chamber


10


is opened, and the sterilization chamber


10


is evacuated to a pressure of less than 50 torr, more preferably less than 10 torr, and most preferably less than 1 torr with the vacuum pump


36


. After the sterilization chamber


10


is evacuated, shutoff valve


40


between the vacuum pump


36


and the sterilization chamber


10


may be closed to isolate the sterilization chamber


10


from the vacuum pump


36


. In an alternative embodiment which will be described in more detail later, the shutoff valve


40


between the vacuum pump


36


and the sterilization chamber


10


is left open.




In

FIG. 5

, the on/off valve


30


between the reservoir


24


and the metering valve


20


has been opened, allowing vaporizable germicide


26


to enter the orifice


48


and the well


68


on the metering valve


20


.




In

FIG. 6

, the handle


64


or motor on the metering valve


20


has been rotated, rotating the valve plug


52


. As the valve plug


52


rotates, the vaporizable germicide


26


in the well


68


in the valve plug


52


of the metering valve


20


falls out of the well


68


onto the top of on/off valve


32


.




In

FIG. 7

, on/off valve


32


has been opened, allowing the vaporizable germicide


26


which was on top of the on/off valve


32


in

FIG. 6

to enter the vaporizer


28


. The vaporizer


28


is fluidly connected to the interior of the sterilization chamber


10


. The vaporizer is maintained at a temperature of 60 to 70° C. As the vaporizable germicide


26


enters the hot vaporizer


28


, the vaporizable germicide


26


vaporizes, and the germicide vapor enters the sterilization chamber


10


. The germicide vapor contacts the equipment to be sterilized (not shown) in the sterilization chamber


10


, sterilizing the equipment. Optionally, plasma is introduced into or is generated in the sterilization chamber


10


to enhance the sterilization by the germicide vapor or to remove the germicide residual.




Returning to

FIG. 6

, the handle


64


or the motor on the metering valve


20


can optionally be rotated more than one time. Each time the handle


64


is rotated, a volume of vaporizable germicide


26


equal to the volume of the well


68


is delivered to the top of the on/off valve


32


. When the desired amount of vaporizable germicide


26


has been delivered to the top of the on/off valve


32


, the on/off valve


32


is opened, allowing the vaporizable germicide


26


to enter the vaporizer


28


. By knowing the volume of the well


68


and the number of times the handle


64


or motor has been rotated, the amount of vaporizable germicide


26


which has been delivered to the vaporizer


28


can be determined.




In the embodiment of the metering valve


20


shown in

FIGS. 4A and 4B

, there are two wells


68


on the valve plug


52


. Each rotation of the handle


64


on the metering valve


20


delivers a volume of vaporizable germicide


26


equal to the volume of the two wells


68


, rather than the volume of a single well


68


. The embodiment of the metering valve


20


shown in

FIGS. 3A and 3B

thus delivers twice as much vaporizable germicide


26


for each rotation of the valve plug


52


as the embodiment of the metering valve


20


shown in

FIGS. 3A and 3B

. Vaporizable germicide


26


can enter the well


68


at the top of the metering valve


20


from the orifice


48


at the top of the metering valve


20


at the same time that vaporizable germicide


26


exits the well


68


at the bottom of the metering valve


20


.




In an alternative embodiment of the apparatus such as shown in

FIG. 2

, there is no on/off valve


32


below the metering valve. In the alternative embodiment, the vaporizable germicide


26


enters the vaporizer


28


directly after leaving the well


68


. The handle


64


on the metering valve


20


can be rotated multiple times to add more vaporizable germicide


26


. In the alternative embodiment, the vaporizable germicide


26


enters the vaporizer.


28


incrementally each time the handle


64


is rotated rather than at one time when the on/off valve


32


is opened.





FIG. 8

shows another embodiment of the apparatus suitable for delivering larger volumes of vaporizable germicide


26


than the embodiment of the apparatus shown in FIG.


1


. In the embodiment of the apparatus shown in

FIG. 8

, there is no on/off valve


30


between the reservoir


24


and the metering valve


20


. In another embodiment, there is an on/off valve


30


between the reservoir


24


and the metering valve


20


. An accumulator


76


is located between the metering valve


20


and the on/off valve


32


located above the vaporizer


28


. The volume of the accumulator


76


is larger than the volume of the orifice


48


at the bottom of the metering valve


20


. By including the accumulator


76


in the apparatus, a larger volume of vaporizable germicide


26


can be placed on top of the on/off valve


32


above the vaporizer


28


than in the embodiment of the apparatus shown in

FIG. 1

, where the volume of vaporizable germicide


26


on top of the on/off valve


32


is limited to the volume of the orifice


48


at the bottom of the metering valve


20


. After the desired volume of vaporizable germicide


26


has been delivered to the accumulator


76


, the on/off valve


32


is opened, delivering the vaporizable germicide


26


to the vaporizer


28


.




Accumulating larger volumes of vaporizable germicide


26


in the accumulator


76


of

FIG. 8

has advantages over simply allowing the vaporizable germicide


26


to enter the vaporizer


28


directly, when the vaporizable germicide


26


comprises hydrogen peroxide and water. Water has a higher vapor pressure than hydrogen peroxide. If the valve


40


between the sterilization chamber


10


and the vacuum pump


36


is left open when the on/off valve


32


is opened, allowing the vaporizable germicide


26


to enter the vaporizer


28


, water is preferentially removed from the sterilization chamber


10


into the vacuum pump


36


, because the water has a higher vapor pressure than hydrogen peroxide, and the vapor in the sterilization chamber


10


is enriched in water vapor compared to the vaporizable germicide


26


in the accumulator


76


. Removing water from the aqueous hydrogen peroxide in the accumulator


76


by removing the water vapor in the sterilization chamber


10


concentrates the hydrogen peroxide.




After a certain period of time apparent to one of ordinary skill in the art, the valve


40


leading to the vacuum pump


36


is closed, and the concentrated hydrogen peroxide is allowed to vaporize from the vaporizer


28


into the sterilization chamber


10


. The concentrated hydrogen peroxide in the vaporizer


28


vaporizes to produce a vapor which has a higher concentration of hydrogen peroxide than if water had not been removed from the aqueous hydrogen peroxide in the accumulator


76


by preferential vaporization. The concentrated hydrogen peroxide vapor is more effective at sterilization than hydrogen peroxide vapor produced from a less concentrated solution of aqueous hydrogen peroxide.




Allowing the aqueous hydrogen peroxide vaporizable germicide to accumulate in the accumulator


76


is therefore a preferred embodiment. The aqueous hydrogen peroxide in the accumulator


76


can be concentrated by removing water vapor from the sterilization chamber


10


through the valve


40


and the vacuum pump


36


, improving the effectiveness of the sterilization.




The metering valve


20


of the present invention is an apparatus which provides a way to readily deliver a wide range of volumes of vaporizable germicide


26


to the sterilization chamber


10


without having to change the size of the delivery system, depending on the size of the sterilization chamber


10


. The metering valve


20


of the present invention is a simple device which is inexpensive to manufacture and easy to use. The volume of vaporizable germicide


26


which is delivered to the vaporizer


28


can be controlled by rotating the handle


64


or motor (not shown) on the metering valve


20


. Each rotation of the handle


64


delivers a volume of vaporizable germicide


26


equal to the volume of the well


68


on the valve plug


52


. The incremental volumes of vaporizable germicide


26


to be delivered to the sterilization chamber


10


are not limited to the volume of a cell on a sterilization cassette. If multiple wells


68


are present on the valve plug


52


, each rotation of the handle


64


delivers a volume of vaporizable germicide


26


equal to the volume of each well


68


times the number of wells


68


on the valve plug


52


.




In some embodiments, more than one metering valve


20


may be located in parallel between the reservoir


24


and the vaporizer


28


. The metering valves


20


can have wells


68


of differing sizes or shapes. In this embodiment, the metering valve


20


can be selected for use which has a well


68


with a size which is optimal for the size of the sterilization chamber


10


.




Various modifications and alterations of this invention will be apparent to those skilled in the art without departing from the scope and spirit of this invention. It should be understood that the invention is not limited to the embodiments disclosed therein, and that the claims should be interpreted as broadly as the prior art allows.



Claims
  • 1. A system for sterilizing equipment, said system comprising:a metering valve, said metering valve comprising: a body comprising at least a first and a second orifice; and a rotatable valve plug located in said body, wherein said valve plug prevents direct fluid communication between said first orifice and said second orifice, said valve plug comprising at least one well, wherein said at least one well comes into fluid communication separately with said first orifice and said second orifice as said rotatable valve plug is rotated; a reservoir connected to said first orifice of said metering valve, wherein said reservoir contains vaporizable germicide; an accumulator connected to said second orifice, wherein said accumulator receives said vaporizable germicide from said second orifice of said metering valve; and a sterilization chamber connected to said accumulator, wherein said sterilization chamber receives said vaporizable germicide from said accumulator.
  • 2. The system of claim 1, further comprising a vaporizer, wherein said vaporizer is in fluid communication with said accumulator and is in fluid communication with said sterilization chamber.
  • 3. The system of claim 1, further comprising a vacuum pump connected to said sterilization chamber.
  • 4. The system of claim 1, further comprising a source of plasma.
  • 5. The system of claim 1, further comprising an on/off valve located between said metering valve and said sterilization chamber and/or an on/off valve located between said metering valve and said reservoir.
  • 6. The system of claim 1, wherein said vaporizable germicide comprises hydrogen peroxide.
  • 7. A method for sterilizing an article in a chamber, said method comprising:providing a source of vaporizable germicide; providing a chamber; providing a metering valve for delivering vaporizable germicide from said source of vaporizable germicide to said chamber, said metering valve comprising: a body comprising at least a first and a second orifice; and a rotatable valve plug located in said body, wherein said rotatable valve plug prevents direct fluid communication between said first orifice and said second orifice, said valve plug comprising at least one well, wherein said first orifice and said second orifice as said rotatable valve plug is rotated and wherein said metering valve is in fluid communication with said chamber and said source of vaporizing germicide; rotating said rotatable valve plug, thereby transferring said vaporizable germicide from said source of vaporizable germicide into said at least one well; accumulating the vaporizable germicide from the at least one well in an accumulator located between the metering valve and the chamber; and transferring the vaporizable germicide from the accumulator into the chamber.
  • 8. The method of claim 7, further comprising reducing the pressure in said chamber.
  • 9. The method of claim 8, further comprising vaporizing said vaporizable germicide, thereby sterilizing said article in said chamber.
  • 10. The method of claim 7, further comprising contacting said article with plasma.
  • 11. The method of claim 7, wherein said vaporizable germicide comprises hydrogen peroxide.
  • 12. The method of claim 8, further comprising opening or closing a valve between said metering valve and said source of vaporizable germicide or between said metering valve and said chamber.
  • 13. The method of claim 7, wherein rotating said rotatable valve plug comprises rotating the rotatable valve plug multiple times.
  • 14. The method of claim 7, further comprising repeating said rotating said rotatable valve plug and said accumulating the vaporizable germicide and said transferring the vaporizable germicide, thereby repeating the transfer of vaporizable germicide from the source into the chamber.
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Entry
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