This application is the National Phase of International Application PCT/IB01/02178 filed Nov. 19, 2001 which designated the U.S. and that International Application was published under PCT Article 21(2) in English.
The present invention relates to a method for checking wrapping material in a packaging machine.
In particular, the present invention relates to wrapping material decoiled from a respective roll and directed toward a user station in the form of a continuous strip, or of discrete lengths separated from the strip previously at a cutting station, or partially or wholly enveloping respective products to be wrapped at the aforementioned user station.
In addition, the present invention relates to wrapping material comprising at least two component materials, for example two continuous strips decoiled from respective rolls and then bonded together, or one continuous strip decoiled from a roll and a series of discrete lengths cut previously and then united with the continuous strip.
The two part wrapping material likewise is directed toward the aforementioned user station.
Upstream of the user station, depending on the type of material employed and on the particular packaging requirements, the two components can be jointed one to another at a jointing station.
It is conventional practice in the art field of packaging machines to employ a pneumatic flow compensating chamber, positioned along the feed path followed by the strip of wrapping material, of which the function is to absorb imbalances that can be created between the quantity of strip decoiled per unit of time from the respective roll, and the quantity of strip taken up in the same unit of time by the user station. Such flow compensating chambers are furnished with respective suction means capable of attracting the strip with a predetermined and constant force so that it is retained internally of the chamber as a running loop of variable length; in this way, the strip material can be maintained substantially at a constant tension as it is directed toward the user station, and the loop constitutes a reserve such as will compensate variations in the rate at which the strip is taken up by the user station.
In particular, the rate at which the strip decoils will be governed according to the length of the loop that is allowed to form progressively inside the flow compensating chamber; for example, an increase in the length of the loop means that the decoil rate is higher than the rate at which the strip is taken up by the user station, and accordingly, an adjustment must be made to the drive means controlling the rate of decoil from the roll.
The feed rate of the strip is also monitored directly along the path followed by the strip upstream of the cutting station, or alternatively downstream of the cutting station, in order to control the positioning of the discrete lengths generated by the cutting operation, also their timing relative to a user station lying downstream of the cutting station, and relative to the cutting station itself.
More particularly, in the case of materials comprising at least two component parts, consisting for example in two identical strips, or in a strip of clear and colourless plastic material and a ribbon of slender transverse dimensions decoiled from a roll and supplied as a continuous strip or in discrete lengths, embodied in the same type of material as the strip to which it will be bonded, it becomes necessary to verify the presence and/or the correct mutual positioning of the two component parts.
In prior art systems such checking functions are generally entrusted, by way of example, to optical or capacitive or inductive devices. These devices are not always reliable inasmuch as their performance characteristics can be rendered false in the case of transparent material, or may vary with the colour of the wrapping material, and can also be disturbed by layers of residual matter and dust deposited on the strip and on the devices themselves as the strip advances. It is also possible to use barrier photocells operating in the visible or the infrared spectrum, or a thickness check can be employed. These further methods allow only tight calibration margins, with the result that the system can be affected by instability.
The object of the present invention is to provide a method of checking wrapping material that will ensure reliability and precision, and be unaffected by the above noted drawbacks.
The stated object is realized in a method according to the present invention for checking wrapping material in a packaging machine, wherein the wrapping material is supplied to the packaging machine, characterized in that it comprises at least the steps of electrostatically charging at least one predetermined portion of the wrapping material at a point coinciding with at least one first operative checking station, and of detecting the presence of electrostatic charges on the predetermined portion of the wrapping material at a point coinciding with at least one second operative checking station.
The present invention relates also to a device for checking wrapping material in a packaging machine.
A device according to the invention for checking wrapping material in a packaging machine, wherein the wrapping material is supplied to the packaging machine, is characterized in that it comprises electrostatic charge emitter means able to charge at least one predetermined portion of the wrapping material electrostatically at a point coinciding with at least one first operative checking station, and sensing means able to detect the presence of electrostatic charges on the predetermined portion of the wrapping material at a point coinciding with at least one second operative checking station.
The invention will now be described in detail, by way of example, with the aid of the accompanying drawings, in which:
With reference to
As illustrated in
The sheets 14 are directed seriatim onto a take-up and feed unit 15 which in the example illustrated comprises a first roller 16 with a horizontally disposed axis 17 by which the sheets 14 are taken up and distanced one from another and from the strip 9, and a second roller 18, of which the axis 19 extends parallel to the first axis 17, operating in conjunction with the first roller 16 in such a way as to direct the sheets 14 along a vertical leg 20 of the feed path 3 toward the user station 5.
The single sheet 14 is intercepted at the user station 5 by a product 21 advancing along a second feed path 22 extending transversely to the vertical leg 20 of the first path 3. Each sheet 14 is united thus with a respective product 21, which it proceeds to envelop as the two are advanced along a wrapping line 23 that extends along the second feed path 22.
In particular, the guiding and pulling devices 10 and the take-up and feed unit 15 together constitute means, denoted 24 in their entirety, by which to convey the wrapping material 2.
Also illustrated in
Located beyond the emitter device 29 in the downstream direction and in the area occupied by a second operative station 27b, at a given distance from the emitter device 29, the unit 26a comprises a sensor 31 capable of detecting electrostatic charges applied previously to the predetermined portions 30 of the strip 9. The checker unit 26a can also comprise discharger devices 32 which, in the embodiment of
Observing the discharger 32 positioned downstream of the sensor 31, it will be evident that there could be advantages in eliminating all traces of static electricity from the wrapping material 2 before further operations of whatever nature are carried out on the selfsame material.
As discernible from
A second embodiment, illustrated with phantom lines in
In operation, with reference to
Referring to the second unit 26b mentioned, it must be emphasized that the first roller 16 rotates on its axis 17 at a speed such as will cause the sheets 14 to be separated one from the next by a predetermined distance after being severed from the strip 9 by the cutter device 13, whilst the second roller 18 rotates at the same speed as the first roller 16. In this instance, with reference to
In the example of
As in the case of
All of the emitters 29 are coupled to a common charge generator 28 connected to the output of the master controller 35. Each sensor 31 is wired to a respective control unit 39 forming part of the master controller 35. Also, each sensor 31 is associated with a respective emitter 29 in such a way that the presence of predetermined portions of the strip 9 within the flow compensating chamber 36 can be detected moment by moment, and any variation in the length of the loop 37 running through the selfsame chamber 36 thus monitored continuously.
In the event that variations in the length of the loop 37 should drift beyond preset maximum and minimum values, within the predetermined range, the master controller 35 will relay correction signals to the drive motor 8 of the roll 4 and/or to a set of pinch rolls 40 located at a point on the feed path 3 downstream of the flow compensating chamber 36.
Likewise in this instance, the strip 9 is guided along the feed path 3 by pinch rolls 40 and guide rollers 42 that perform the same functions as the pinch rolls 12 and the guides 11 illustrated in
In all of the cases described thus far, the checker units 26 are designed to operate upstream of the user station 5 and, accordingly, the steps of applying and detecting the electrostatic charges are effected along the feed path 3 followed by the wrapping material.
Also illustrated in
Referring now to
The strip 42 is decoiled from a respective roll 43 mounted to a pivot 44 of which the axis 45 is disposed parallel to the axis 7 of the first roll 4, and driven by a respective motor (not illustrated) such as will cause the strip 42 to decoil at the same rate as the first strip 9.
Advancing along respective feed paths denoted 3a and 3b, the strips 9 and 42 converge on a bonding station 46 at the start of the first feed path 3, which in this embodiment becomes a common path followed by the two components C1 and C2 bonded one to another.
The station 46 comprises a pair of contrarotating rollers 47, disposed substantially tangential one to another with axes lying parallel to the axes 7 and 45 of the decoil rolls 4 and 43, and marking the start of the common feed path 3.
In like manner to the embodiment illustrated in
The sheets 14 are conveyed one by one to the user station 5 where, as already described in referring to the embodiment of
As illustrated in
Downstream of the bonding station 46, the checker unit 48 comprises a second operative station 49b equipped, as shown in
In a second embodiment illustrated with phantom lines in
As in the examples of
With reference to
The slips 50 are cut and fixed to the strip 9 by a relative device of conventional type, indicated schematically by a block denoted 51, into which the first strip 9 is directed together with a second continuous strip 52, the latter passing through a respective cutter device 53.
More precisely, the strip 52 in the example of
In the example of
Thereafter, the slips 50 are applied to the strip 9 at the bonding station 46, oriented transversely to the common feed path 3 followed by the wrapping material 3, maintaining a predetermined placement and a second longitudinal pitch denoted p2.
In this instance, given the transverse orientation of the slips 50, the unit will need to incorporate two generators 28 with corresponding emitters 29 to enable the simultaneous application of electrostatic charges to the portions 30 coinciding with the ends of each slip 50.
Likewise in this embodiment, the two generators 28 can be placed upstream of the cutter device 53, aligned with the two opposite edges of the strip 52, or immediately downstream of the cutter device 53, as shown by the phantom lines, preceding the point at which the slips 50 are applied to the strip 9 and acting on the two ends of each sliver.
In the example of
In the example of
To obtain a high level of reliability from the checker device, referring to
In other words, the master controller 35 is able to take account of any residual charges in the strip 9 that may be detected by the sensor 31 placed along the first leg 3a of the feed path.
Moreover, and again to the end of maximizing the reliability of the checker device, the generator 28 is able, through the agency of the corresponding emitter 29, to charge the predetermined portions 30 in pulsed mode at a selected frequency.
To this end, the corresponding sensor 31 will be set up to detect and recognize the impulsive charges applied previously, thereby avoiding any interference that might otherwise be occasioned by residual charges on the strip 9.
As discernible from
Finally, it should be emphasized that the invention is by no means limited to the particular types of embodiment described above and illustrated in the accompanying drawings, but embraces all methods and devices designed to check the presence and/or rate of feed and/or timing of wrapping materials by “marking” the selfsame materials with electrostatic charges.
This type of marking is particularly advantageous for transparent wrapping materials, such as clear polypropylene, given that after the checking step has been effected, the mark can be removed simply by eliminating the charge from the wrapping material.
Number | Date | Country | Kind |
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BO2001A0079 | Feb 2001 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IB01/02178 | 11/19/2001 | WO | 00 | 8/8/2003 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO02/064470 | 8/22/2002 | WO | A |
Number | Name | Date | Kind |
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3730753 | Kerr | May 1973 | A |
3768227 | Grisell | Oct 1973 | A |
3841057 | Engeler | Oct 1974 | A |
4590747 | Schjeldahl | May 1986 | A |
4786353 | Templeton et al. | Nov 1988 | A |
4887532 | Kotterer | Dec 1989 | A |
5056646 | Kisler | Oct 1991 | A |
5444964 | Hanagata | Aug 1995 | A |
6207925 | Kendall | Mar 2001 | B1 |
6357201 | Focke et al. | Mar 2002 | B1 |
Number | Date | Country |
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0666509 | Aug 1995 | EP |
Number | Date | Country | |
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20040072664 A1 | Apr 2004 | US |