Method and a device for gluing together flat materials

Information

  • Patent Grant
  • 6699354
  • Patent Number
    6,699,354
  • Date Filed
    Thursday, May 24, 2001
    24 years ago
  • Date Issued
    Tuesday, March 2, 2004
    22 years ago
Abstract
The gluing together of flat materials between belt faces (21, 22), facing one another, of belt conveyors (15, 16) arranged over one another is effected usually with the application of heat and pressure. However there are pressure sensitive materials that with the gluing may only be impinged with a slight pressure. Here already the weight of the sagging belt face (21) of the upper belt conveyor may lead to an excessive pressure loading and a permanent deformation of the materials caused by way of this. The invention solves the mentioned problem in that the upper belt face (21) located above the materials to be glued is held up without contact, e.g., by means of suction nozzles or magnets. The sagging of the belt face (21) is alleviated by way of this and an undesirable high pressure loading of the materials to be glued is avoided. By way of the contactless holding-up of the belt face (21) the suction nozzles or magnets do not interfere.
Description




FIELD OF THE INVENTION




The invention is in the field of processing of flat materials, in particular blanks and/or webs, of preferably textile materials, and relates to a method for gluing together such materials lying over one another. Furthermore the invention relates to devices for gluing together textile materials.




BACKGROUND OF THE INVENTION




The gluing together of flat materials, in particular of material blanks and/or material webs is effected usually on so-called laminating machines using the application of heat and pressure. The flat materials to be glued together, lying over one another, between two belt faces facing one another of belt conveyors arranged over one another, are transported along heating elements. At the same time the belts of the belt conveyor, which are directed towards one another, with the flat materials lying therebetween slide along the heating elements. Usually behind a heating station provided with the heating elements there is arranged a cooling station with cooling elements which cool the materials heated up for gluing together.




If such pressure sensitive materials, for example so-called distance weavings are glued together, at the same time only a slight pressure may be exerted onto these materials. The gluing is effected then essentially only by way of the effect of heat. If such pressure-sensitive materials are to be glued together on laminating machines, then alone it is not sufficient to bring the heating and/or cooling elements allocated to the belt conveyors lying over one another to such a distance that the belt faces, directed towards one another, of the belt conveyors lying over one another have a distance corresponding to the total thickness of the materials to be glued together. Alone the weight which the sagging upper belt face of the upper belt conveyor exerts onto the upper side of the materials to be glued leads to a pressure loading which has a negative effect on pressure-sensitive materials. Such pressure-sensitive materials may be pressed so much together and thus compacted by the weight of the sagging upper belt face that in particular on account of the heat acting on the materials with the gluing, the compacting is irreversible, thus permanent.




Proceeding from this it is the object of the invention to provide a method and device with which also pressure-sensitive flat materials may be glued together without problem, in particular without permanent deformations (compacting).




SUMMARY OF THE INVENTION




In the method according to the invention for gluing together flat materials lying over one another, the materials between belt faces directed to one another of belt conveyors arranged over one another are led past heating elements and in particular also cooling elements. The belt face at least of an upper belt conyeyor, said belt face being allocated to the upper side of the materials, is held up without contact.




By way of the fact that at least the upper belt face, allocated to the upper side of the materials, of at least one upper belt conveyor (of the heating and/or cooling station) is held up without contact, a sagging of the upper belt face is alleviated. The weight force of the upper belt face may by way of this no longer rest on the flat materials to be glued together. By way of this a pressing-together of pressure-sensitive materials on gluing is effectively avoided, so that also no permanent deformations may arise.




According to a preferred further embodiment of the method the upper-lying upper belt face is not only held up without contact but also lifted up without contact. By way of this an initial sagging of the upper belt face is first alleviated and subsequently the upper belt face is held without sagging.




The contactless holding-up and where appropriate lifting of the upper belt face may be effected in a different manner. Preferably this is effected magnetically or pneumatically by way of a vacuum. It is also conceivable to hold up and where appropriate lift up the upper belt face magnetically as well as pneumatically. The lifting-up of the upper belt face may be effected magnetically as well as pneumatically, whilst the upper belt face is held up only magnetically or only pneumatically.




According to a preferred embodiment of the method the upper belt face is lifted up until below the heating elements and/or cooling elements. This is effected preferably in a manner such that the upper belt face bears below the lower side of the heating and/or cooling elements and here is held, and specifically without a gap, by which means there is guaranteed a good thermal conduction of the heating and cooling energy. The lower sides of the heating and/or cooling elements at the same time serve for the lift limitation on lifting up the upper belt face of the upper lying belt conveyor and define the course of the held-up upper belt face below the heating and/or cooling elements.




The device according to the invention for gluing together flat materials lying over one another comprises belt conveyors arranged over one another as well as heating and/or cooling elements. Between belt faces, facing one another, of the belt conveyor the materials are transportable past the heating and/or cooling elements. To the heating and cooling elements which are allocated to the belt face, facing the upper side of the materials, of the upper belt conveyor, there are allocated means for holding up the upper belt face.




Accordingly the (upper) belt face, of the upper-lying belt conveyor, which comes into contact with the upper side of the materials to be joined, is provided with means which hold up the upper belt face at least without contact. These means are in turn allocated to the heating and/or cooling elements, wherein they may be an integral part of the heating and/or cooling elements. It is however also conceivable alternatively or additionally to arrange the means neighboring the heating and/or cooling elements. In each case the means hold the upper belt face without contact on or below the heating and/or cooling elements. The means at the same time ensure a bearing of the upper belt face on the heating and/or cooling elements, by which means a good energy transmission to the upper transport belt and from there to the flat materials to be glued is ensured and simultaneously a sagging of the belt face of the belt conveyor concerned which loads the upper side of the flat materials is alleviated.




According to one possible embodiment of the invention the means are designed as suction air producers or suction means. With this it is preferably the case of suction bores, suction nozzles and/or narrow suction slots. In particular suction bores are provided which open in flat grooves on the lower sides of the heating and/or cooling elements. By way of this a contactless lifting up of the upper belt face over preferably the whole width is possible, by which means reliably and with low air or pressure losses a vacuum may be maintained for the reliable contactless holding-up of the upper belt face.




In one advantageous embodiment of the invention the suction bores or nozzles are connected to a vacuum channel. With this preferably the suction nozzles or likewise and the vacuum channels are integrated in the respective heating and/or cooling element. Usefully (but without this limiting the invention), to each heating and/or cooling element there is allocated an elongate groove as well as a suction air channel. The suction nozzles produce a vacuum in the respective groove in the base wallings of the heating and/or cooling elements allocated to the upper belt conveyor. By way of this the upper belt face is held over a large surface below the lower side of the upper cooling and/or heating elements that serves for the delivery of energy.




An alternative means for the contactless holding and where appropriate lifting of the upper belt face is formed by way of magnets, preferably permanent magnets. Above all permanent magnets have the advantage that they are self-sufficient, by which means the upper belt face may be held up without the expense of energy.




With the use of magnets at least the conveyor belt of each upper belt conveyor is designed such that it may be attracted by the magnets. For this in the conveyor belt there may be incorporated or interlaced metallic particles or metallic threads. In this manner the conveyor belt concerned may simply be made magnetically effective, wherein the conveyor belt otherwise must be formed of non-conductive and thus magnetically non-effective materials.




The magnets are preferably arranged outside the heating and/or cooling magnets, preferably between neighboring heating and/or cooling elements. This arrangement is made such that the lower sides of the magnets lie roughly in a plane formed by the base surfaces of the heating elements and/or cooling elements. Preferably the lower sides of the magnets are arranged slightly over the plane spanned by the base wallings of the heating and/or cooling elements. By way of this the magnets do not obtain a direct contact with the conveyor belt, which means always between the magnet and the conveyor belt there exists a thin air gap. By way of this it is ensured that the belt face, of the corresponding belt conveyor, which is allocated to the flat materials to be glued always bears below the heating and/or cooling elements. By way of this a favorable energy transition from the heating and/or cooling elements to the belt face of the conveyor belt is ensured, wherein the air gap between the belt face of the conveyor belt and the magnet acts in an insulating manner so that the energy delivered by the heating and/or cooling elements is effectively conducted to the flat materials to be glued and not to the magnets which by way of this in the region of the heating zone do not significantly heat up and on account of this could lose their effectiveness.




A further device according to the invention for gluing together flat materials lying over one another comprises belt conveyors arranged over one another, as well as heating and/or cooling elements. Between belt faces, facing one another, of the belt conveyor, the materials are transportable past the heating and/or cooling elements. The upper heating and/or cooling elements allocated to the or to each upper belt conveyor are movable up and down by way of a lift means.




Accordingly the heating and/or cooling elements, preferably the heating and/or cooling elements arranged over the flat materials to be glued together, may be moved up and down by way of a lifting means. By way of the lifting means the heating and/or cooling elements may be moved up and down simply and exactly in an infinite manner for setting and maintaining an exact gap or conveyor gap between belt faces, facing one another, of the conveyor belts of the belt conveyors arranged over one another for transporting through the flat materials to be glued together.




Preferably all heating elements of the heating zone which are arranged over the flat materials to be glued together are arranged on a frame and by way of this may be commonly moved up and down by the lifting means. Likewise a frame is allocated to all upper-lying cooling elements of the cooling zone so that also these may be commonly moved up and down by way of a (separate) lever drive allocated to them. The common adjusting of all heating elements on the one hand and all cooling elements on the other hand ensures a simple and uniform adaptation of all heating and/or cooling elements to the thicknesses of the sheet formation to be glued in each case.




To the frame for holding all heating elements on the one hand and all cooling elements on the other hand there are allocated guide members, preferably upright lift columns. By way of this a uniform and tilt-free up and down movement of the frames and thus all heating elements or cooling elements allocated to them is ensured. According to a preferred embodiment of the invention to each frame there are allocated four lift columns that preferably are allocated to the corners of the rectangular, square frame. In this case the lift means allocated to each frame comprises four toggle levers, wherein in each case one toggle lever serves for the up and downward movement of a lift column. The four toggle levers of the frame for all heating elements or of the frame for all cooling elements can preferably be actuated commonly, and specifically synchronously. By way of this all four guide columns for adjusting the heating elements or cooling elements are moved up and down uniformly and together, by which means all heating elements or cooling elements over their whole length are adjustable up and down uniformly by the same height amount.




For the synchronization of the toggle levers below the lift columns of the frame of the heating elements or of the cooling elements there serve push rods that in each case connect two toggle levers. Four toggle levers are then allocated to two push rods. These two push rods are in turn connected to one another so that all four toggle levers are mechanically coupled to one another and can be actuated to the same extent via a single drive, in particular a lift means such as for example a pressure means cylinder. It is also conceivable to mechanically connect to one another two toggle levers which are not connected to one another, by way of push rods by another coupling member, in particular a coupling rod, so that on actuation of one toggle lever the other toggle lever is co-moved. The coupling may also be effected hydraulically or pneumatically.




The described lifting means, in particular the drive of this ensures with a simple construction a reliable uniform up and down movement of all heating elements or cooling elements.











BRIEF DESCRIPTION OF THE DRAWINGS




Preferred embodiment examples of the invention are hereinafter explained in more detail by way of the drawings. In these there are shown:





FIG. 1

a schematic side view of a device according to a first embodiment example of the invention,





FIG. 2

an enlarged cross section through a heating profile,





FIG. 3

a longitudinal section through the heating profile of

FIG. 2

,





FIG. 4

a detail of a device according to a second embodiment example of the invention, specifically a cross section through several heating profiles arranged next to one another with magnets arranged therebetween, and





FIG. 5

a horizontal section V—V through the device of

FIG. 1

with a view of the lifting means.











DESCRIPTION OF A PREFERRED EMBODIMENT




The device that is shown completely in

FIG. 1

serves for gluing together flat materials. The materials to be glued to one another are laid over one another and may be formed of webs and/or blanks. Preferably the device serves for gluing together flat textile parts, such as e.g. upper materials and inlays that are not shown in the figures. At least one of the textile pieces to be glued in each case is provided with an adhesive coating which is activated by heat. The gluing is accordingly effected by impinging the textile pieces to be glued with heat and at least a slight pressure.




The device shown here has at its disposal a heating station


10


, whereupon in the working direction


11


of the device there follows a line pressure means


12


and therebehind a cooling station


13


. The glued, flat textile pieces behind the cooling station


13


are led away out of the device by way of a delivery conveyor


14


to for example a stacking means.




In the device there are arranged two belt conveyors


15


and


16


lying over one another. Each belt conveyor


15


and


16


comprises a revolvingly drivable (endless) conveyor belt


17


and


18


respectively. The conveyor belt


17


,


18


of each belt conveyor is led over various deflection drums


19


and support rollers


20


. At least one deflection drum


19


of each belt conveyor


15


and


16


is drivable. Belt faces


21


and


22


of the conveyor belt


17


of the upper belt conveyor


15


and of the conveyor belt


18


of the lower belt conveyor


16


, said belt faces facing one another, with the device shown here have a straight-lined horizontal course. The belt faces


20


and


21


run at a distance parallel to one another, by which means between the (upper) belt face


21


at the lower side of the upper belt conveyor


15


and the (lower) belt face


22


at the upper side of the lower belt conveyor


16


there is formed a conveyor gap


23


with a constant thickness over the whole length of the belt conveyor


15


and


16


. The flat textile pieces to be glued together are transported through the device through the conveyor gap


23


between the belt faces


21


and


22


.




To the upper-lying outer side, that is to say to the side of the upper belt face


21


which faces the space enclosed by the revolving conveyor belt


17


there are allocated heating elements in the region of the heating station


10


. With this it is the case of elongate heating profiles


24


which are arranged at a slight distance next to one another in the working direction


11


. With regard to their direction of longitudinal extension the elongate heating profiles


24


are aligned transversely to the working direction. Planar, horizontal base wallings


25


of all equally formed heating profiles at the same time lie in a common horizontal plane. Below the base wallings


25


of the heating profiles


24


allocated to the upper belt conveyor


15


there bears the upper belt face


21


with the upper outer side.




To the lower belt face


22


there are also allocated heating profiles that are arranged and formed exactly as the heating profiles


24


that are allocated to the upper belt face


21


. The heating profiles


24


of the lower belt conveyor


16


with their base wallings likewise located in a horizontal plane bear from below on the outer side of the lower belt face


22


. The allocated heating profiles


24


at opposite outer sides of the belt faces


21


and


22


limiting the conveyor gap


23


support the belt faces


21


and


22


of the conveyor belt


15


and


16


in the heating station


10


so that by way of the heating profiles


24


the conveyor gap


23


along the working direction is held at a predetermined width which is the same everywhere.




The line pressure means


12


consists of opposite pressure rollers


26


and


27


which as with the heating profiles are allocated to the outer sides of the belt faces


21


and


22


of the conveyor belts


17


and


18


, said outer sides facing away from the conveyor gap


23


. The pressure rollers


26


and


27


have a distance to one another which is such that also in the region of the line printing means


11


the inner sides, facing one another, of the belt faces


21


and


22


, keep the conveyor gap


23


at a width which corresponds to the width of the conveyor gap


23


in the region of the heating station. The line pressure station


12


may be designed such as is known from DE 42 15 028 C2. In this case the upper print roller


26


comprises an elastic casing to which are allocated support rollers


28


. The line pressure means


12


may where appropriate however also be formed of only two pressure rollers


26


and


7


with essentially rigid casings.




The cooling station


13


following the line pressure means


12


is basically designed as the heating station


10


. Here to opposite outer sides of the belt faces


21


and


22


there are allocated cooling profiles


29


which are formed and arranged as the heating profiles. Thus the belt faces


21


and


22


also run along the base wallings


30


, lying in parallel planes, of the cooling profiles. With this the cooling profiles


29


in the region of the cooling station


13


hold the belt faces


21


and


22


at a uniform, predetermined distance so that also here the conveyor gap


23


over its whole length has essentially the same width which preferably corresponds to the width of the conveyor gap


23


in the heating station


10


and the line pressure station


12


. In the shown embodiment example the cooling station


13


differs from the heating station further in that the number of heating profiles


24


in the heating station


10


is larger than the number of cooling profiles


29


of the cooling station


13


. Just the same the number of heating profiles


24


and of the cooling profiles


29


may however be equally large or more cooling profiles


29


than heating profiles


24


may be present. Inasmuch as this is concerned the invention is not limited to the shown embodiment example.




The upper belt conveyor


15


and the heating profiles


24


as well as the cooling profiles


29


allocated to the outer side of the belt face, but also the pressure rollers


26


and the support rollers


28


of the line pressure means


12


are commonly held in a frame


31


which in

FIG. 1

is represented only by way of indication. By way of this the relative arrangement of the heating profiles


24


and of the cooling profiles


29


to the conveyor belt


17


of the upper belt conveyor


15


is fixed. The same applies to the upper part of the line pressure means


12


. In each of the four corner regions of the rectangular frame


31


there is fastened a perpendicular lift column


32


. The part of the device lying above the conveyor gap is thus held on four equally formed lift columns


32


. Each lift column


32


in two guides


33


distanced from one another is mounted upwardly and downwardly movable in a frame housing shown only schematically in FIG.


1


. The guides


33


, arranged at a distance above one another, of each lift column


32


lie at different sides of the conveyor gap


23


. All four lift columns


32


are movable up and down in the guides


33


simultaneously by way of a lever drive


35


, by which means the frame


35


with the upper belt conveyor


15


, the upper part of the line printing means


12


and the heating profiles


24


and cooling profiles


29


lying above the conveyor gap


29


are movable up and down as a unit. By way of this the width of the conveyor gap


23


may be changed in that by way of the up and down movement of the upper belt face


21


at the height-adjustable upper part of the device with respect to the stationary lower belt face


22


the distance between the belt faces


21


and


22


are uniformly and continuously changed. For this the lower part of the device with the lower belt conveyor


16


, the lower part of the line printing means


12


and the heating profiles


24


and cooling profiles


29


allocated to the outer side of the lower belt face


22


are mounted on the frame housing


34


of the device in a stationary manner, specifically unchangeable with respect to height.




The lift means


35


comprises four toggle levers


36


, wherein in each case one toggle lever


32


is allocated to a lower end


37


of each lift column


32


. Each of the equally formed toggle levers


36


has at its disposal two equally long lever arms


38


and


39


that are connected to ends facing one another, in a link point


40


. A free end


41


of the upper lever arm


38


is linkedly connected to the lower end


37


of the respective lift column


32


. A free end


42


of the lower lever arm


39


is pivotably fastened about a fixed bearing point


43


on the frame housing of the device (FIG.


1


).




Two toggle levers


36


lying on each side of the device are at the link points


40


connected to one another by way of a push rod


46


(FIG.


1


and


5


). By way of this the two toggle levers


36


on each side of the device can synchronously be actuated. Furthermore two opposite toggle levers


26


at two different sides of the device at the free ends


42


, allocated to the bearing points


39


, of the lower lever arms


39


, are connected to one another by a coupling rod


44


, an specifically in an unrotatable manner (FIG.


5


). Likewise in the shown embodiment example in each case two toggle levers


36


lying opposite one another on different sides of the device are coupled to one another at the link points


40


by connection rods


45


(FIG.


5


). The coupling rods


44


, connection rods


45


and the push rods


46


connect the four toggle levers


36


to one unit, and specifically in a manner such that a single actuation in the region of a toggle lever


36


is sufficient in order to simultaneously and synchronously move all toggle levers


36


. By way of this the lift means


35


is in the position of moving up and down all four lift columns


32


synchronously and by in each case an equal amount, by which means the upper part of the device, specifically the upper belt conveyor


15


, the upper part of the line printing means


12


and the heating profiles


24


as well as cooling pofile


29


allocated to the upper belt conveyer


15


are uniformly movable up and down with respect to the stationary lower belt conveyor


16


, for the symmetrical changing of the width of the conveyor gap


23


between the inner sides, facing one another, of the two parallel belt faces


21


and


22


.




The single drive for adjusting the lift means


35


, that is to say for the uniform actuation of all four toggle levers


36


is in the shown embodiment example designed as a pressure means cylinder


47


. Alternatively there may also be provided a spindle drive, a rack drive or likewise. A movable piston rod


48


of the pressure means cylinder


47


is linkedly joined to a free end


49


of a tilt lever


50


that is connected in a rotationally fixed manner to one end of a coupling rod


44


. On the coupling rod


44


free ends


42


of the lower lever arms


38


of two opposite toggle levers


36


are unrotatably fastened (FIG.


5


). By way of actuation of the pressure means cylinder


47


the tilt lever


50


is pivoted and by way of this the coupling rod


44


is rotated. By way of this the lever arms


38


and


39


of the two toggle levers


36


is pivoted on that side of the lift means


35


that is allocated to the pressure means cylinder


47


. By way of the connection of these two toggle levers


36


with the remaining two toggle levers


36


by way of the push rods


46


, the lever arms


38


and


39


of these two toggle levers


36


are pivoted in opposite directions to the same extent and by way of this all four lift columns


32


are simultaneously moved up and down by the lift means


35


.




To the heating profiles


24


and cooling profiles


29


lying above the upper belt face


21


there are allocated means for the contactless holding-up of the upper belt face


21


of the conveyor belt


17


of the upper belt conveyor


15


.




With the means shown in the

FIGS. 1

to


3


it is the case of suction means. The suction means in the shown embodiment example comprise suction nozzles


51


(or also suction bores). The suction nozzles


51


in each case arranged in a row are open towards to base walling


25


of the heating profiles


24


and the base walling


30


of the cooling profiles


29


. Open ends of the suction nozzles


51


facing the inside of the respective heating profile


24


or cooling profile


29


open into an elongate, cylindrical vacuum channel


53


. At the opposite open ends of each vacuum channel


53


there are arranged air supply tubings or tubes that are not shown in the figures. By way of this the vacuum channels


53


are connected to the producer of the vacuum. Preferably each heating profile


24


and each cooling profile


29


is provided with a vacuum channel


53


, wherein the vacuum channels


53


of all heating profiles


24


on the one hand and all cooling profiles


29


on the other hand are connected to the same vacuum supply tubings or the same vacuum supply tubes, and specifically in the manner of a parallel connection. By way of this it is ensured that in all vacuum channels


53


there may set in the same vacuum.




The suction nozzles


51


in the base wallings


25


of the heating profiles


24


and the base wallings


30


of the cooling profiles


29


, said suction nozzles following one another in a middle row at preferably uniform distances, impinge a flat groove


54


in the middle of the lower side


25


of the respective base walling


25


and


30


respectively. The groove


54


by way of this forms a relatively large suction surface for suctioning a strip-shaped region of the outer side of the upper belt face


21


of the upper belt conveyor


15


. The groove


54


is in its length designed such that it extends almost over the whole width of the upper belt face


21


of the conveyor belt


17


(FIG.


3


), but at a small distance in front of the side edges


55


of the upper belt face


21


so that from the lower side


52


of the respective heating profile


24


or cooling profile


29


the groove


54


impinged with suctioning air is completely covered by the upper belt face


21


and by way of this no air may flow out through the groove


54


, by which means the force with which the upper belt face


21


of the conveyor belt


17


is suctioned below the heating profiles


24


or the cooling profiles


29


could be reduced or lifted.




Each heating profile


52


on opposite sides of the vacuum channel


52


has at its disposal heating channels


56


. The heating channels


56


are designed in the usual manner, and specifically in the same manner as the vacuum channels


53


. Thus the vacuum channels


53


in the heating profiles


24


may be formed of a middle heating channel of usual heating profiles. In the same manner the cooling profiles


29


on opposite sides of the vacuum channel


53


have at their disposal cooling channels which are not shown in the figures and which are designed exactly as the vacuum channels


53


.




By way of the fact that to each heating profile


24


and to each cooling profile


29


there is allocated a vacuum channel


53


with suction nozzles


51


and a groove


54


for increasing the suction surface of the upper belt face


21


of the upper belt conveyor


15


, the upper belt face


21


at each heating profile


24


or each cooling profile


29


is held in a strip-shaped region, and specifically without contact by way of vacuum. The upper belt face


21


thus continuously bears on the lower side


52


of the heating profiles


24


and the cooling profiles


29


. By way of this not only is a sagging, caused by gravity, of the upper belt face


21


alleviated and a conveyor gap


23


formed which over the whole working direction


11


has a uniform width, but much more the large-surfaced bearing of the upper belt face


21


below the heating profiles


24


and the cooling profiles


29


leads to the fact that no air gap is present between the lower sides


52


of the heating profiles


24


and cooling profiles


29


and the outer side of the upper belt face


21


. By way of this a direct and effective energy transition from the heating profiles


24


or the cooling profiles


29


to the upper belt face


21


of the upper belt conveyor


15


is ensured, so that the heating and cooling energy from the heating profiles


24


and the cooling profiles


29


directly above the upper belt face


21


may be delivered to the flat textile formations to be glued together.




Preferably also a contactless, pneumatic lifting of the upper belt face


21


is effected by the vacuum produced below the heating profiles


24


and where appropriate also cooling profiles


29


. The sagging upper belt face


21


is then by way of the vacuum lifted until below the lower sides


52


of the heating profiles


24


and the cooling profiles


29


which limit the lift path of the originally sagging upper belt face


21


. After the upper belt face


21


has been lifted without contact by way of vacuum, it is held on the lower sides


52


of the heating profiles


24


and of the cooling profiles


29


, and specifically at least for so long as pressure-sensitive materials, in particular flat textile objects, are to be glued together. By way of the upper belt face


2


held below the heating profiles


24


and the cooling profiles


29


, the force weight of this does not load the materials to be glued, in particular textile sheet formations. These may be transported through the conveyor gap


23


between the belt faces


21


and


22


of the revolvingly driven conveyor belts


17


and


18


in the working direction


11


, wherein only a slight pressure that may be set and metered in a directed manner is exerted onto the materials to be glued. The pressure is roughly equally large along the whole conveyor gap


23


. In the cooling station


13


the pressure may be greater or less than in the heating station


10


or in the line printing means


12


. Where appropriate it may also be sufficient only in the region of the heating station


10


to hold the upper belt face


21


below the heating profiles


24


, thus only during the gluing together of pressure-sensitive materials not to let the weight of the upper belt face


21


rest on the surface of this since in the cooling station


13


by way of the cooling, the materials are no longer so pressure-sensitive.




It is also possible to support the lifting of the sagging upper belt face


21


in that for this, by way of the lift means


35


the upper belt conveyor


15


with the heating profiles


24


and the cooling profiles


29


is traversed downwards and a reduction of the conveyor gap


23


between the belt face


21


and


22


effected by way of this at least partly reduces the sagging of the upper belt face


21


by way of the bearing of the upper belt face


21


on the lower belt face


22


. Then only by way of vacuum in a contactless manner, only a small part of the sagging of the upper belt face


21


needs to be lifted. This manner of proceeding is particularly suitable with those devices with which the sagging of the upper belt face


21


in the middle is so large that that it alone on account of the vacuum would no longer be suctionable below the heating profiles


24


or the cooling profiles


29


. After the traversing together of the belt faces


21


and


22


and the contactless suctioning and lifting of the lower belt face


21


below the heating profiles


24


and the cooling profiles


29


then by way of the lift means


35


the upper belt conveyor


15


, the heating profiles


24


and the cooling profiles


29


are again traversed upwards, and specifically so far until the belt faces


21


and


22


have such a distance which corresponds to the desired width of the conveyor gap


23


.





FIG. 4

shows an alternative formation of the device. With this the heating profiles


57


shown in

FIG. 4

are designed in a manner known per se. However between the heating profiles


57


lying next to one another at a small distance there are arranged magnets


58


. Preferably in the intermediate space between two neighboring heating profiles


57


there is located an elongate magnet


58


which only partly fills out this intermediate space and which extends roughly over the whole length of the conveyor belt


17


. With the magnet


58


it is preferably the case of a permanent magnet.




The planar, horizontally running lower sides


59


of all magnets


58


are located in the plane formed by the undersides


60


of the upper belt face


21


when this is pulled up and is held below the heating profiles


57


. Where appropriate the magnets


58


may also be arranged somewhat higher so that between the outer side of the upper belt face


21


of the conveyor belt


17


and the lower side


59


of the magnets


58


there remains a small insulating gap.




So that the conveyor belt, and specifically the upper belt face


21


of this may be held by the magnet


58


without contact below the heating profiles


47


and where appropriate lifted, the conveyor belt


17


is either formed of a material reacting with the magnet


58


or is made magnetically conductive, and specifically by way of embedding metallic particles and/or thin metallic wires in otherwise anti-magnetic material of the conveyor belt


17


. The particles or wires consist of such material that is attracted by the magnets


58


.




In the previously described manner a holding and where appropriate lifting of the upper belt face


21


in the region of the cooling station


13


may also be effected. Then between the cooling profiles not shown in

FIG. 4

there are likewise arranged magnets


58


.




Alternatively it is also conceivable to design the heating profiles


57


or the cooling profiles themselves as permanent magnets or electromagnets or to arrange the magnets in the hollow heating profiles


57


or cooling profiles, and specifically at those locations at which the base walling of the heating profiles or the cooling profiles are relatively thin.




Furthermore it is possible to hold the upper belt face


21


below the heating profiles


57


,


24


and/or cooling profiles


29


without contact pneumatically as well as magnetically. Such a combination of different physically acting means is particularly suitable for the contactless lifting of the upper belt face


21


for alleviating the sagging. By way of the use of vacuum and magnet force a particularly strong and effective lifting of the upper belt face


21


is ensured. For the later contactless holding of the upper belt face


21


below the heating profiles


24


,


57


and cooling profiles


29


the magnets


58


alone may be sufficient (or also only the vacuum means). For holding then the vacuum supply for producing a suction pressure may be set out of operation.




Numerous other embodiments may be envisaged, without departing from the spirit and scope of the invention.



Claims
  • 1. A method for gluing together flat materials, in particular blanks and/or webs, lying over one another, of preferably textile materials, wherein the materials between belt faces directed to one another of belt conveyors arranged over one another are led past heating elements and in particular also cooling elements, wherein the belt face at least of an upper belt conyeyor, said belt face being allocated to the upper side of the materials, is held up without contact.
  • 2. The method according to claim 1, wherein the belt face is lifted and held up in a contactless manner.
  • 3. The method according to claim 1, wherein the belt face is held up and/or lifted magnetically.
  • 4. The method according to claim 1, wherein the belt face is held up and/or lifted pneumatically, in particular by suctioning.
  • 5. The method according to claim 1, wherein the belt face is held below the heating elements and/or cooling elements arranged above the materials to be glued together.
  • 6. The method according to claim 1, wherein the belt face is lifted until below the upper heating and/or cooling elements.
  • 7. The method according to claim 1, wherein the lifting up of the belt face is supported by a height adjustment of the heating and/or cooling elements.
  • 8. A device for gluing together flat materials, in particular blanks and/or webs, lying over one another, of preferably textile materials, with belt conveyors arranged over one another as well as heating and/or cooling elements, wherein between belt faces, facing one another, of the belt conveyor the materials are transportable past the heating and/or cooling elements, wherein to the heating and cooling elements which are allocated to the belt face, facing the upper side of the materials, of the upper belt conveyor, there are allocated means for holding up the upper belt face.
  • 9. The device according to claim 8, wherein the means are designed as pneumatic suction means.
  • 10. The device according to claim 9, wherein the pneumatic suction means are designed as narrow suction slots and/or as suction bores or suction nozzles preferably arranged in rows.
  • 11. The device according to claim 10, wherein the suction nozzles open into preferably flat grooves in the lower sides of the heating elements and/or cooling elements.
  • 12. The device according to claim 10, wherein the suction nozzles of each heating element and/or cooling element may be fed with suction air via a vacuum channel, wherein the suction nozzles are preferably arranged between the respective vacuum channel and the groove on the lower side of each heating element and/or cooling element.
  • 13. The device according to claim 9, wherein the suction means are integrated into the heating and/or cooling elements, preferably each heating and/or cooling element comprises a vacuum channel, suction nozzles and a flat groove.
  • 14. The device according to claim 13, wherein the flat grooves in the lower sides of the heating and cooling elements extend over a large part of the width of the conveyor belt, preferably end at a slight distance on opposite side edges of the conveyor belt.
  • 15. The device according to claim 8, wherein the means at least for holding up the upper belt face are designed as magnets, preferably permanent magnets.
  • 16. The device according to claim 15, wherein the conveyor belt of the or of each upper belt conveyor is attractable by the magnet.
  • 17. The device according to claim 15, wherein the magnets, in particular permanent magnets, are arranged between neighboring upper heating and/or cooling elements in the region of the or of each belt conveyor.
  • 18. The device according to claim 15, wherein the lower sides of the magnets are arranged roughly in the plane of the lower sides of the heating and/or cooling elements, preferably the lower sides of the magnets lie slightly above the plane of the lower sides of the heating and/or cooling elements.
  • 19. The device according to claim 8, wherein the means, in particular suction means and/or magnets, are movable up and down synchronously with the heating and/or cooling elements, in particular with the upper heating and/or cooling elements.
  • 20. A device for gluing together flat materials, in particular blanks and/or webs, lying over one another, of preferably textile materials, with belt conveyors arranged over one another, as well as heating and/or cooling elements, wherein between belt faces, facing one another, of the belt conveyor, the materials are transportable past the heating and/or cooling elements, wherein the upper heating and/or cooling elements allocated to the or to each upper belt conveyor are movable up and down by way of a lift means.
  • 21. The device according to claim 20, wherein at least the upper heating elements commonly are movable up and down by way of their own lift means.
  • 22. The device according to claim 20, wherein the upper heating and cooling elements are commonly movable up and down by way of a lift means.
  • 23. The device according to claim 20, wherein all heating elements and/or all cooling elements are arranged on a common frame and to the frame in each case there are allocated preferably four vertical lift columns, wherein the lift columns are commonly movable up and down, in particular to the same extent, by the lift means.
  • 24. The device according to claim 23, wherein the respective lift means engages on the lower ends of the lift columns, preferably all four lift columns of the frame, for all heating elements and/or all cooling elements.
  • 25. The device according to claim 24, wherein the lift means comprises a toggle lever at the lower end of each lift column.
  • 26. The device according to claim 25, wherein the toggle levers in each case of two lift columns are connected by a push rod.
  • 27. The device according to claim 26, wherein the two different pairs of toggle levers connected by way of in each case one push rod are connected amongst one another.
  • 28. The device according to claim 25, wherein a toggle lever of one pair of toggle levers is connected to an opposite toggle lever of another pair of toggle levers.
  • 29. The device according to claim 25, wherein all four toggle levers of each lift means are actuatable by way of a single lift means, preferably a pressure means cylinder.
  • 30. The device according to claim 25, wherein the lift means is allocated to a toggle lever.
  • 31. The device according to claim 30, wherein the lift means is allocated to a free end of a toggle lever, wherein the toggle lever is unrotatably connected to a coupling rod, which in turn connects a toggle lever of each pair of toggle levers.
Priority Claims (1)
Number Date Country Kind
100 25 738 May 2000 DE
US Referenced Citations (2)
Number Name Date Kind
4997507 Meyer Mar 1991 A
6227271 Pourmand et al. May 2001 B1
Foreign Referenced Citations (7)
Number Date Country
69 11 638 Nov 1971 DE
21 23 870 Nov 1972 DE
17 56 949 Mar 1973 DE
37 01 564 May 1988 DE
38 19 027 Dec 1989 DE
196 14 741 Jul 1997 DE
197 31 901 Jun 1999 DE
Non-Patent Literature Citations (1)
Entry
Magnetisierte Riemen fördern Bleche hängend. In: Inducstrieanzeiger 50/97, Dec. 9, 1997, S.44,45.