The present invention relates to the field of telemetry during borehole drilling. In particular, the invention relates to a method and apparatus for signal enhancement for acoustic mud pulse telemetry.
It is known that the reception of acoustic telemetry signals travelling through the drilling fluid, often referred to as mud pulse telemetry becomes more difficult with increasing well depth, and with very viscous drilling fluids. Although some of the difficulty in signal reception is an inevitable consequence of the attenuation of the acoustic signal in its passage up the mud column, it is also impeded by the acoustic conditions at the top of the mud column inside the surface system.
The impeded acoustic conditions can take various forms, among these being reflections generated by equipment such as pulsation dampeners that reduce the received signal and noise from the mud pumps and other equipment that interferes with the signal.
Because of signal attenuation and impeded acoustic conditions in the surface system, the telemetry signal can often be degraded to a point where conventional mud pulse telemetry is either impossible or impractical.
U.S. Pat. No. 5,146,433 describes methods for recovering a LWD or MWD data signal in the presence of mud pump noise and generally comprises calibrating the mud pump pressure as a function of the mud pump piston position and then tracking the piston position during transmission of the LWD or MWD data signal and using the calibration information to subtract out the mud pump noise. However, a disadvantage of this type of method is that it requires a measurement of the mud pump piston position and fails if the pump noise changes after calibration.
U.S. Pat. No. 4,590,593 describes an electronic noise filtration system for use in improving the signal to noise ratio of acoustic data transmitted from a downhole transducer in a measurement while drilling system. It uses a delayed difference between two acoustic receivers to increase the signal to noise. A disadvantage of this type of system is that it does not adapt to changing acoustic conditions, and therefore the performance will ordinarily degrade over time.
U.S. Pat. No. 5,969,638 describes a system and method for signal processing of MWD signals. It uses multiple receivers with an optimised separation and with specified delays before combination to reduce the pump noise. However, a disadvantage of this type of arrangement is that all the receivers have similar signal to noise ratio.
Thus, it is an object of the present invention to provide a system and method for enhanced acoustic mud pulse telemetry wherein the acoustic conditions at the top of the surface system is improved.
According to the invention a borehole communication system for telemetry through a drilling fluid is provided. The system includes a drilling fluid source configured to supply drilling fluid under pressure through a conduit towards a drill bit. A pulser is provided in the borehole configured to generate pressure pulses in the drilling fluid corresponding to a predetermined pattern.
A reflector is positioned downstream from the drilling fluid source dimensioned so as to cause in response to an incident pressure wave travelling from the pulser towards the surface, a reflected pressure wave having the same pressure polarity as the incident pressure wave.
A pressure sensor is positioned downstream of the reflector adapted to sense pressure in the drilling fluid and generate electrical signals corresponding to the sensed pressure.
According to a preferred embodiment the pressure sensor is positioned at least 12 pipe diameters downstream of the reflector. According to a more preferred embodiment the sensor is positioned at least 60 pipe diameters downstream of the reflector. According to a preferred embodiment a processor is provided in electrical communication with the pressure sensor to demodulate the electrical signals generated by the pressure sensor.
According to a preferred embodiment, the energy of an incident pressure wave absorbed by the reflector is greater than 20%. According to a more preferred embodiment the energy absorbed is greater than 30%. According to an even more preferred embodiment the energy absorbed is greater than 40%.
According to a preferred embodiment the reflector has a value of λl (as defined herein) of greater than about 0.25. More preferably λl is greater than 0.5, and even more preferably greater than one.
The reflector can be a fixed orifice plate, although according to a preferred embodiment an adjustable aperture is used.
According to another embodiment of the invention, a combination of the reflector and a multiplicity of pressure sensors are used, in combination with a processor that combines the signals from the pressure sensors so as to improve the signal to noise ratio. At least one of the pressure sensors is preferably placed upstream of the reflector.
The invention is also embodied in a method for detecting telemetry signals travelling from a downhole source towards the surface through a drilling.
The following embodiments of the present invention will be described in the context of certain drilling arrangements, although those skilled in the art will recognize that the disclosed methods and structures are readily adaptable for broader application. Where the same reference numeral is repeated with respect to different figures, it refers to the corresponding structure in each such figure.
The drilling surface system includes a derrick 68 and hoisting system, a rotating system, and a mud circulation system 100. The hoisting system which suspends the drill string 58, includes draw works 70, hook 72 and swivel 74. The rotating system includes kelly 76, rotary table 88, and engines (not shown). The rotating system imparts a rotational force on the drill string 58 as is well known in the art. Although a system with a Kelly and rotary table is shown in
The mud circulation system 100 pumps drilling fluid down the central opening in the drill string. The drilling fluid is often called mud, and it is typically a mixture of water or diesel fuel, special clays, and other chemicals. The drilling mud is stored in mud pit 78. The drilling mud is drawn in to mud pumps 80 which pumps the mud though stand pipe 86 and into the kelly 76 through swivel 74 which contains a rotating seal. Between the mud pumps 80 and the stand-pipe 86 are placed pulsation dampeners 84 which serve to reduce the pressure fluctuations in the mud circulation system.
The mud passes through drill string 58 and through drill bit 54. As the teeth of the drill bit grind and gouges the earth formation into cuttings the mud is ejected out of openings or nozzles in the bit with great speed and pressure. These jets of mud lift the cuttings off the bottom of the hole and away from the bit, and up towards the surface in the annular space between drill string 58 and the wall of borehole 46.
At the surface the mud and cuttings leave the well through a side outlet in blowout preventer 99 and through mud return line 90. The mud is returned to mud pit 78 for storage and re-use.
According to the invention, a reflector 110 is provided in standpipe 86 downstream of the pulsation dampener 84. As will be described in greater detail below, reflector 110 acts to reflect pressure pulses traveling up through the drilling mud generated by pulser assembly 64. The mud pulses are detected by pressure sensor 92, located downstream of the reflector 110 in stand pipe 86. Pressure sensor 92 comprises a transducer that converts the mud pressure into electronic signals. The pressure sensor 92 is connected to processor 94 that converts the signal from the pressure signal into digital form, stores and demodulates the digital signal into useable MWD data. Although reflector 110 and pressure sensor 92 are shown located on the standpipe 86 in
An acoustic wave 24 travelling up the mud column is partially reflected at the pulsation dampener 84. The reflected wave 26 is shown travelling back from pulsation dampener 82. Importantly, the reflection coefficient of such reflections is frequently negative. Thus, polarity of the reflected wave 26 is opposite to incident wave 24. As a result of the reflection coefficient being negative in the vicinity of a pressure sensor 20 in this conventional arrangement, the pressure sensor 20 will tend to measure a reduced signal. This because the reflected wave 26 partially cancels out the incident wave 24.
Importantly, the polarity of the reflected wave 122 is the same as the incident wave 120. Additionally, the amount of energy passing back through the reflector (e.g. from wave 126) and having a polarity opposite to the incident wave 120 is much smaller than if reflector 110 were not present.
Advantageously, a pressure wave incident such as wave 120 is much more easily detectable on the downstream side of reflector 110. Pressure sensors 92a–c are shown in
Further detail of preferred methods of combining the output signals of the sensors 92a–c, will now be described.
Forward filters 731, 732, 733 are designed to mitigate the effects of frequency selective fading on the input signals 723, 724, 725. And the feedback filter 734 is designed to mitigate the effects of previously detected symbols on the current symbol, where a “symbol” is number of bits. The number bits per symbol depends on the modulation system used, and is commonly between 1 to 3 bits for mud pulse telemetry.
The output 744 of the feedback filter 734 is subtracted from the sum of the outputs 741, 742, 743 of the forward filters 731, 732, 733 in the summing operation 751. The combined output 761 of the summing operation, which is in general a complex number, is used as the input to detector 762. The detector 762 then makes a decision 763 about the symbol that was received. The decision is preferably based on maximum likelihood criterion, such as the minimum distance in the complex plane between output 761 and possible expected values for different symbols.
The coefficients of filters 774, 775, 776, 777 are jointly adapted by the adaptive algorithm 735 that is designed to minimize the mean squared error between the samples of the received signal and the detected output. This adaptive algorithm is driven by the error signal 772 obtained from the difference between the detector input 761 and the detector output 763.
Since the wavelength of the mud pressure pulses ordinarily used for borehole telemetry is relatively long, the pressure sensors 92b–c need not be located immediately downstream of reflector 110, but could be placed further downstream if such placement were more practical. Additionally, as discussed in further detail below, it is preferred that pressure sensor 92 be placed more than about 12 pipe diameters downstream of reflector 110. In the case of
According to a preferred embodiment, reflector 110 comprises a fixed orifice plate mounted on standpipe 86. The orifice acts as fixed choke in a hydraulic system, but also acts as a reflector in an acoustic system. The orifice thus provides a positive reflection coefficient to waves travelling both upstream and downstream, and also absorbs a proportion of the acoustic signal travelling through it.
Thus, by mounting a choke between the pulsation dampener 84 and pressure sensors 92b–c then the signal on those sensor will be enhanced. While there will be still be a negative reflection from the pulsation dampener, the amplitude of the wave incident on that interface will be reduced, and there will additionally be a positive reflection from the choke.
The pressure waves being reflected from reflector 110 can be mathematically described as follows. Let
where Al is the cross-sectional area of the pipe below (or downstream of) the reflector and cl is the speed of sound below the reflector (similarly with subscript u for above (or upstream of) the reflector).
According to the invention a useful characteristic of reflectors, λl, is defined as:
where ρl is the density of the drilling fluid below the reflector, Δ is the mean pressure drop across the reflector and Vl is the mean flow velocity below the reflector. Then the reflection coefficient from below of the orifice is given by
The transmission (in terms of pressure) is given by
Thus, referring to
λl has been found as useful measure of the effectiveness of the reflector 110. In general, greater values of λl for a reflector will result in better pressure signal detection. In practice the upper limit of λl will be determined by the maximum available pump pressure, the other pressure drops in the drilling assemblies, and the required pressure in the annulus for a particular application. It is believed that useful pressure wave detection is provided even when λl is in the range of 0.25. According to a more preferred embodiment, λl should be greater than 0.5. If λl is in the range of 0.5 or greater the pressure signal enhancement can be significantly improved in many applications. According to an even more preferred embodiment λl is greater than 1. It is believed that if λl is greater than about 1 the reflector 110 also can provide a significant reduction in the noise coming from the mud pumps.
The proportion of the energy in an incident wave 120 absorbed by the reflector 110 is given by:
According to a preferred embodiment at least 20% of the energy of an incident pressure wave should be absorbed by reflector 110. According to an even more preferred embodiment, energy absorption of about 30% will provide a significant improvement in signal detection in many applications. According to an even more preferred embodiment, if the energy absorption by reflector 110 is greater than about 40%, a significant reduction in noise from the mud pumps can also be provided.
According to an alternative preferred embodiment, reflector 110 is an adjustable aperture, such as an adjustable choke, which is commercially available. By using an adjustable aperture, the effective values of λl and energy absorption can be optimized for the particular conditions. For example, when low drilling fluid flow rates are being used, the size of the aperture can be decreased, thus enhancing signal reception, and when high flow rates are required, the aperture can be increase so as to stay within the maximum pumping capacity.
Although the reflector increases the signal strength, it can itself generate noise. The stream of fluid issuing from the small nozzle into the larger diameter pipe produces local flow and pressure fluctuations. These fluctuations are generally of low amplitude, however when the detectable signal is low they may interfere with signal detection. The pressure fluctuations decline with distance from the orifice—as only the cross-sectional average of the local pressure fluctuations is capable of propagation at the frequencies of interest, the characteristic length scale of decline being the pipe diameter. Thus, according to a preferred embodiment of the invention the pressure sensor should be located at least 12 pipe diameters downstream of the reflector. According to a more preferred embodiment, it is located at least 60 pipe diameters downstream. In one arrangement, the pressure sensor located at about 75 diameters downstream of the reflector has yielded good results. In
The distance between the downstream sensors, shown in
While preferred embodiments of the invention have been described, the descriptions are merely illustrative and are not intended to limit the present invention.
Number | Date | Country | Kind |
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0005746.3 | Mar 2000 | GB | national |
0014031.9 | Jun 2000 | GB | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/GB01/01034 | 3/9/2001 | WO | 00 | 1/13/2003 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO01/66912 | 9/13/2001 | WO | A |
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Number | Date | Country | |
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20030151978 A1 | Aug 2003 | US |