Method and apparatus for a tack tool

Information

  • Patent Grant
  • 6409152
  • Patent Number
    6,409,152
  • Date Filed
    Thursday, July 13, 2000
    24 years ago
  • Date Issued
    Tuesday, June 25, 2002
    22 years ago
  • Inventors
  • Examiners
    • Hail, III; Joseph J.
    • Wilson; Lee
    Agents
    • Morriss, Bateman, O'Bryan & Compagni
Abstract
A tack tool apparatus and a method of use comprises a user operable, hand gripable, and storable apparatus for removing, inserting, and straightening a tack. The tack tool is an elongated member with one end formed into a first cylindrical member. The other end is formed into a forked wedge member. The forked wedge member is angularly displaced relative to the longitudinal length of the elongated member. The first cylindrical member has one end closed forming a convex portion. The first cylindrical member has an inner surface disposed about a coaxially positioned second cylindrical member. The second cylindrical member has a metallic retaining mechanism mounted within for positioning tacks during insertion. A method of using the tack tool to remove a tack from adjoined surfaces comprises a user grasping the elongated member with either hand, and positioning the forked wedge member's bottom surface onto the surface of the structure of the structure containing the tack. The tack tool engages the tack head causing the tack head to move upwardly along the top surface of the forked wedge member thereby extracting the tack from the two adjoined structures.
Description




BACKGROUND OF THE INVENTION




Tacks are produced in various sizes and shapes. Some have a rather short cylindrical body or stem with a point on one end of the stem. The other end of the stem usually has some type of head to assist a user in inserting the tack. The head portion may, if desired, be a pan-head, flat head, or mushroom-head. When inserting the tack into any type of material, axial pressure is exerted on the stem of the tack via the head portion. When sufficient pressure is applied to the head portion, the tack becomes inserted into the desired material thereby connecting the material to a desired structure. If this procedure is done correctly, the tack is inserted linearly i.e., the tack head does not rotate or bend along the body of the stem. When the procedure is done incorrectly, the head portion becomes bent, twisted, or rotated along the stem of the tack. Tacks with bent or malformed heads are usually discarded or attempts are made to straighten the head portion in relation to the stem portion. This procedure usually results in the tack head separating from the stem.




A tack may, if desired, be used to retain various types of material to a structure. Examples of materials are paper, cloth, matted paper, polymer composition, vinyl, cloth, quilted cloth, and the like. Structures may, if desired, be the same or different composition as the materials. An example is a cardboard structure retaining paper material. Tacks, once inserted into the structure, become affixed to the structure and are difficult to remove. Removing a tack fastened material from a structure with a tack extraction tool may be difficult because the head portion of the tack represents a low profile to the extraction tool.




The dynamics of successfully inserting a tack into various types of material and structure are complex. If this were not the case, tacks would always be inserted into material and structure perfectly every time. The physical size of tacks generally does not lend itself to hand insertion. Many tools have been developed to compensate or change the way tacks are inserted and removed. One attempt at developing a tool to insert tacks is disclosed in U.S. Pat. No. 2,753,150 issued to Gibson on Oct. 21,1953. The Gibson patent discloses, in part, a thumb tack tool that has an embedded magnet just beneath the surface on one end of the tool. The magnet provides a retaining mechanism to presumably hold the tack in an upright position while being inserted into the material and structure by a user. The body of the tool is substantially rectangular with two corners of the rectangle rounded to some degree. The structure of the tool may lend itself to residing in an upright storage position but once gripped by the user between the thumb and forefinger the body of the tool loses its ergonomic function.




The Gibson patent also discloses the tool having a claw shaped footed portion to assist in the removal of a tack that has been inserted into the material and structure. The claw foot resembles a beveled wedge much like the blade portion of a screwdriver. The claw foot is inserted under the tack and with lever action the body of the tool is rotated about a fulcrum point; thereby force is applied to the head portion of the tack dislodging it from its associated structure. The lever action by the Gibson tool requires adequate space to maneuver and rotate the tool to provide the required force to dislodge and remove the tack.




Another attempt to provide a user with a tack inserting and removal tool is U.S. Pat. No. 3,218,030 issued to Baro on Nov. 16, 1965. The Baro patent discloses an elongated cylinder with a magnet inserted into a recessed area on one end of the cylinder. The tack head is placed in the recessed area and then inserted into the material and structure. The insertion method of the Baro patent suffers from the same ergonomic deficiencies as the Gibson patent. The Baro tool is grasped between the thumb and forefinger and pressure is applied via the intersection of the thumb and forefinger. The thumb and forefinger only facilitate the gripping of the tool and not the insertion of the tack.




The Gibson and Baro patents demonstrate a long felt but unresolved need for a user operable, hand gripable apparatus for inserting, straightening, and removing tacks. It would be desirable to have an apparatus that incorporates ergonomic features enabling the user to insert tacks into material and structure using the maximum required force without damage to the tack, the intended material or the structure. Another desirable ergonomic feature would enable the user to remove the tack from the material or structure through non-lever action thus preserving the material and structure from damage. In the event the tack is damaged due to improper insertion or other reasons, the apparatus would incorporate a tack straightening feature.




SUMMARY OF THE INVENTION




The present invention is a user operable, hand gripable, and storable tool or apparatus that incorporates ergonomic features enabling a user to insert, straighten, or remove tacks using the maximum required force without damage to the tack, the intended material or the structure. The present invention has a forked wedge member, a first cylindrical member, and an elongated member connected there between. The forked wedge member is angularly disposed to the elongated member. The angular relationship between the forked wedge member and the elongated member is such to enable the user to grasp the elongated member while the bottom surface of the forked wedge member is in contact with the surface containing the tack to be extracted. The user slides the present invention forward engaging the tack head with the forked wedge member. The tack stem slides along the V-shaped portion of the forked wedge member and the head of the tack slides upward along the top surface of the forked wedge member thusly extracting the tack.




The first cylindrical member has one end closed forming a convex portion thereto. A second cylindrical member is coaxially connected within the interior of the first cylindrical member. The second cylindrical member has one end extending outward from the first cylindrical member's other end. A metallic retaining mechanism is coaxially connected within the interior of the second cylindrical member. The metallic retaining mechanism is recessed from the end of the second cylindrical member in such a way as to enable the tack head to be focused towards the metallic retaining mechanism. The user positions the present invention near the tack head and the metallic retaining mechanism attracts and retains the tack.




The user grasps the elongated member with the thumb and forefinger of either hand. The remaining fingers wrap around the elongated member pressing the convex portion into the palm. The user has previously engaged a tack to be inserted into a structure. The user positions the present invention containing the tack in relative proximity to the structure and presses downward with the palm portion thereby inserting the tack into the structure.




A third cylindrical member may, if desired, be mounted on the apparatus in any convenient location. The third cylindrical member has an interior surface formed about a cavity or aperture. The aperture is sufficiently sized to receive the stem portion of the tack. Once a tack stem is inserted into the aperture, the head of the tack may be partially rotated thereby aligning the centerline of the tack head with the centerline of the stem. This procedure straightens the tack and makes it usable.




When taken in conjunction with the accompanying drawings and the appended claims, other features and advantages of the present invention become apparent upon reading the following detailed description of embodiments of the invention.











BRIEF DESCRIPTION OF THE DRAWINGS




The invention is illustrated in the drawings in which like reference characters designate the same or similar parts throughout the figures of which:





FIG. 1

illustrates a perspective view diagram of the preferred embodiment of the present invention,





FIG. 2

illustrates a side view diagram of

FIG. 1

,





FIG. 3

illustrates an end view diagram of

FIG. 1

,





FIG. 4

illustrates a bottom view diagram of FIG.


1


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE PRESENT INVENTION




The preferred embodiment of the present invention


10


,

FIG. 1

is a user operable, hand gripable, and storable tool or apparatus for inserting, straightening, and removing a tack (not shown). The present invention


10


may, if desired, be manufactured from any convenient material or process. Examples of convenient materials are plastic, polymer composites, metal, and wood. An example of a manufacturing process for the present invention


10


is injection molding.




The present invention


10


is an elongated member


11


that has one end formed or connected to a forked wedge member


12


. The forked wedge member


12


may, if desired, be angularly displaced


25


,

FIG. 2

from the body portion of the present invention


10


. The angular displacement is in the range of about 5° (degrees) to about 45° (degrees). Preferably, the displacement angle is about 15° (degrees). The angular displacement of the forked wedge member


12


relative to the body of the elongated member


11


enables the flat surface


13


,

FIG. 2

of the forked wedge member


12


to be contiguous with the surface of the intended work surface. For example, the intended work structure may be cloth, quilted fabric, plastic, paper, or cardboard.




The forked wedge member


12


,

FIG. 1

may, if desired, have at least two prongs


14


and


15


. The prongs


14


and


15


form a V-shape


36


adjacent to the base


17


of the elongated member


11


. The forked wedge member's


12


top surface


40


is angularly disposed from its bottom surface by about 11.5° (degrees). The tips


18


and


19


of the prongs


14


and


15


may, if desired, be beveled to reduce the initial contact resistance with the tack head. Preferably, the beveled angle is 22.5° (degrees) with respect to the bottom surface


13


. The radius of curvature of the beveled tips


18


and


19


are preferably 0.002 inches respectively. The wedge shape of the forked wedge member


12


gradually increases the pressure exerted on contact with the tack head.




A cylindrical member


20


may, if desired, be formed or connected on the other end of the elongated member


11


. The cylindrical member


20


is oppositely spaced from the forked wedge member


12


. The cylindrical member


20


has an inner surface


21


, FIG.


5


and an outer surface


22


, FIG.


1


. The outer surface


22


is in contact with the elongated member


11


. The cylindrical member


20


has one end closed forming a convex shape or portion


23


. If desired, a second cylindrical member


24


,

FIG. 5

may be coaxially formed within the confines of the inner surface


21


of the first cylindrical member


20


. The first cylindrical member


20


has a central axis passing through the center of the cylinder and the second cylindrical member


24


has a similar axis passing through its center. When these axes are aligned with each other the cylinders are coaxially aligned. If desired, the second cylindrical member


24


may have a portion thereof extending outward beyond the confines of the first cylindrical member


20


. For example, the second cylindrical member


24


extends beyond the confines of the first cylindrical member


20


in the range of 0.1 inch to about ½inch. Preferably, the second cylindrical member


24


extends beyond the confines of the first cylindrical member


20


by 0.125 inches. The interior of the second cylindrical member


24


may, if desired, be recessed


26


,

FIG. 7

relative to the ending portion of the cylindrical member


24


. The recessed portion


26


has a focal point


27


that guides the tack head towards a metallic retaining mechanism


28


. The metallic retaining mechanism


28


retains a metallic object such as a tack. An example of a metallic retaining mechanism


28


is a magnet having sufficient gauss to retain the tack.




The medial portion


29


,

FIG. 1

of the elongated member


11


may, if desired, have curved or concave surfaces


30


and


31


. The curved surfaces


30


and


31


enable the user to grasp the medial portion


29


between the thumb and forefinger while the convex surface


23


of the first cylindrical member


20


engages the palm of the user thereby ergonomically fitting the present invention


10


to the hand of the user.




A third cylindrical member


32


may, if desired, be formed or connected onto the elongated member


11


. The third cylindrical member


32


has an interior surface formed about a cavity or aperture


34


. If desired, the third cylindrical member


32


may traverse the thickness or width of the elongated member


11


. The third cylindrical member


32


may, if desired, be located anywhere on the present invention


10


. Preferably, the cylindrical member


32


is adjacently spaced from the forked wedge


12


. The aperture


34


is sufficiently sized to receive the stem portion of the tack. For example, the aperture


34


is 0.05 inches. Once a tack stem is inserted into the aperture


34


, the head of the tack may be partially rotated thereby aligning the centerline of the tack head with the centerline of the stem. This procedure straightens the tack and makes it usable.




The present invention


10


,

FIG. 4

may, if desired, have a storage device aperture


35


located at any convenient place along the longitudinal length of the elongated member


11


. Preferably, the storage aperture


35


is adjacently spaced from the first cylindrical member


20


. The aperture


35


is sufficiently sized to receive a device enabling the present invention


10


to be stored. An example of such a device is a hook or peg with an end portion traversing the aperture


35


thereby detachably securing the present invention


10


.




The best mode of operation of the present invention


10


,

FIG. 1

to remove a tack from a structure is for the user to grasp the present invention


10


between the thumb and forefinger of either hand. The thumb and forefinger are placed adjacent the base


17


. The curved or convex surface


30


conforms to the natural curvature of the thumb for a right-handed user. The curved or convex surface


31


conforms to the natural curvature of the thumb for a left-handed user. The forefinger of either a right or a left-handed user partially wraps about the medial portion of the elongated member


11


. The remaining fingers of the user's hand wrap about the present invention


10


in such a way as to force or press the convex portion


23


of the first cylindrical member


20


into the palm of the user. The convex portion


23


naturally forms to the curvature of the user's palm. The user's hand is now properly positioned about the present invention


10


thus ergonomically enabling the user to remove the tack from the structure.




The procedure for removing the tack from the material and structure begins with the user positioning the flat portion


13


,

FIG. 2

of the forked wedge member


12


flat upon the material being retained to the structure by the tack. The present invention


10


is moved forward towards the tack. The prongs


14


and


15


of the forked wedge member


12


are positioned on either side of the tack head. The beveled portion or blades


18


and


19


of the prongs


14


and


15


respectively, engage the head of the tack. The blades


18


and


19


force the head of the tack upward by the continuous hand pressure of the user on the present invention


10


. The stem of the tack moves upward as the V-portion


36


of the present invention


10


passes on either side of the tack stem. The wedge action of the forked wedge member


12


causes the tack to move upward during the continuous forward movement of the present invention


10


. The tack is now removed from the structure.




If the tack becomes bent, misaligned during the extraction process, or misaligned for reasons not related to the present invention


10


,

FIG. 1

the tack may, if desired, be straightened. Misalignment is defined as the head of the tack at any angle other than 90° (degrees) referenced to the stem to the tack. The tack stem may, if desired, be inserted into the aperture


34


of the third cylindrical member


32


. Pressure is applied to the head of the tack pushing the tack stem into the aperture


34


thus straightening the tack stem relative to the tack head.




A tack may, if desired, be inserted into material or structure using the present invention


10


, FIG.


7


. The first cylindrical member


20


, properly grasped as discussed above, is positioned near the tack. The tack head, due to the magnetic forces of the metallic retaining mechanism


28


, is attracted to the second cylindrical member


24


. The tack head moves along the recessed portion


26


and engages the metallic retaining mechanism


28


thus properly positioning the tack for insertion into the material and structure. Once the tip of the stem engages the material, the user presses downward on the convex portion


23


with the palm of either hand thus firmly inserting the tack into the structure and joining the material to the structure.




Although only a few exemplary embodiments of this invention have been described in detail above, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the following claims, means-plus-function clause is intended to cover the structures described herein as performing the recited function and not only structural equivalents but also equivalent structures. Thus, although a nail and a screw may not be structural equivalents in that a nail employs a cylindrical surface to secure wooden parts together whereas a screw employs a helical surface, in the environment of fastening wooden parts, a nail and a screw may be equivalent structures.



Claims
  • 1. A user operable, hand gripable, and storable apparatus for inserting, straightening, and removing a tack, comprising:a) a forked wedge member; b) a first cylindrical member; c) an elongated member connectively disposed between said forked wedge member and said first cylindrical member; d) said forked wedge member angularly disposed to a longitudinal length of said elongated member; e) said first cylindrical member having one end closed, said closed end forming a closed convex portion thereto; f) said elongated member having an aperture disposed therein, said aperture sized to receive a device for storing the apparatus; g) a second cylindrical member coaxially disposed within said first cylindrical member, said cylindrical member having a first end coupled to an inner surface of the closed convex portion, and extending towards an open end of said first cylindrical member; and h) a metallic retaining mechanism coaxially disposed within said second cylindrical member, said metallic retaining mechanism receiving the tack, the apparatus via the user's hand griping the apparatus operatively inserting the tack; whereby the user's hand grips said elongated member pressing said convex portion into the palm, said forked wedge member via said user operatively extracting the tack.
  • 2. A user operable, hand gripable apparatus as recited in claim 1 further comprising:i) a tack straightening member adjacently spaced from and connectively disposed to said forked wedge member, said tack straightening member receiving the tack, the apparatus via the user's hand gripping the apparatus operatively straightening the tack.
  • 3. A user operable, hand gripable apparatus recited in claim 2 wherein said tack straightening member being defined as a third cylindrically shaped tube with an inner surface and an outer surface, said inner surface surrounding a cavity sized to receive the stem portion of the tack.
  • 4. A user operable, hand gripable apparatus recited in claim 3 wherein said elongated member having a top and bottom concave surface.
  • 5. A user operable, hand gripable apparatus recited in claim 4 wherein, said forked wedge member being angularly disposed from said elongated member at an angle of about 5 degrees to about 45 degrees.
  • 6. A user operable, hand gripable apparatus recited in claim 5 wherein said forked wedge member having a portion thereof beveled into a blade.
  • 7. A use operable, hand gripable apparatus recited in claim 6 wherein said forked wedge member forming a V-shape.
  • 8. A user operable, hand gripable apparatus recited in claim 7 wherein said forked wedge member being angularly disposed from said elongated member at an angle of 15° (degrees).
  • 9. A method for a user operable, hand gripable, and storable apparatus for removing, inserting, and straightening a tack, the apparatus being defined as a forked wedge member, a first cylindrical member, and an elongated member connectively disposed there between, the forked wedge member being angularly disposed to the longitudinal length of the elongated member, the forked wedge member having a top and bottom surface, the first cylindrical member having a top and bottom surface, the first cylindrical member having one end closed forming a convex portion thereto, the first cylindrical member having an inner surface disposed about a second cylindrical member coaxially disposed thereto, the second cylindrical member having a first end coupled to an inner surface of the closed convex portion, and extending towards an open end of said first cylindrical member, the second cylindrical member having a metallic retaining mechanism connectively disposed therein, comprising the steps of:1) grasping the elongated member with either hand by the user; 2) positioning the forked wedge member's bottom surface on the surface of the structure containing the tack; 3) sliding said bottom surface along the surface of the structure containing the tack; 4) engaging the tack head causing the tack head to move upwardly along the top surface of the forked wedge member; thereby extracting the tack.
  • 10. A method recited in claim 9 further comprising the steps of:e) providing two structures in an overlaying relationship: f) grasping the elongated member between the thumb and forefinger by the user, wrapping the remaining fingers about the elongated member pressing the convex portion of the first cylindrical member into the palm of the user's hand; g) positioning the second cylindrical member in proximity to the tack to be inserted into said structures; h) seburing the head portion of the tack by the metallic retaining mechanism; i) positioning said secured tack relative to said structures; and j) pressing downward with the palm portion of the user's hand thereby inserting the tack and connectively joining the two overlaying structures.
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Number Name Date Kind
549895 Browne Nov 1895 A
584189 Nelson Jun 1897 A
608555 Nazel Aug 1898 A
742284 Browne Oct 1903 A
960193 Peterson May 1910 A
1043369 Smith Nov 1912 A
1101845 Graue Jun 1914 A
1141741 Wiseman Jun 1915 A
1369420 Gllespie Feb 1921 A
2094459 Lipsom Sep 1937 A
2533112 Hayden Dec 1950 A
2690501 Scheurmann Oct 1954 A
2753150 Gibson Jul 1956 A
2780811 Rodin Feb 1957 A
3009155 Leniz Nov 1961 A
3218030 Baro Nov 1965 A
3250308 March May 1966 A
3549075 Tsunemi Dec 1970 A
3899157 Thomas Aug 1975 A
4553737 Yi Nov 1985 A
4881676 Peter Nov 1989 A