The present application relates to ballasts, or power supply circuits for gas discharge lamps. It finds particular application for use with current fed instant and/or rapid start electronic ballasts or power supply circuits and will be described with particular reference thereto. It is to be appreciated, however, that the present application is also applicable to other controllers, and is not limited to the aforementioned use.
Presently there are two prevailing starting methods for starting gas discharge lamps. One is instant start, and the other is rapid start. In both the instant start and rapid start methods, cathodes of the lamp are pre-heated before lamp ignition. With an instant start electronic ballast, the cathodes are preheated by a glow discharge current. This is the current that goes through the lamp before the lamp ignites. Typically, the voltage potential of the glow discharge current is high, and can range between approximately 400 and 500 Vrms or more. In the preheating phase, when the lamp is not conducting, such high potential differences can cause bombardment of the cathodes, resulting in some of the physical material of the cathode sputtering off each time the lamp is lit. Thus, lamps that utilize the instant start method of ignition tend not to have as long lives as lamps that utilize the rapid start method. Typically, a lamp that uses instant start will last about 80% as long as the same type of lamp using rapid start.
With a rapid start electronic ballast, the cathodes are pre-heated with a separate voltage on the cathodes, while maintaining low voltage across the lamp. Therefore, the glow discharge current is low, being less than about 10 ma in comparison with instant start circuits. In the rapid start mode, the time that high voltage potentials across the lamp are applied without the lamp conducting is significantly reduced during start-up, and the bombardment of the cathodes does not occur to the same extent as with the instant start method, significantly extending lamp life.
There is a drawback, however, to using the rapid start mode. Presently, once a preheating current is applied, it is generally not removed from the cathodes, even after the lamp ignites. Resultantly, while the lamp is lit, the low voltage heating current is continuously applied on the cathodes. Thus, lamps that utilize the rapid start method to start are consuming more power than lamps that use the instant start method. With a single lamp, it is likely that up to about 1.5 extra Watts of power will be consumed, and with a three lamp ballast, it is likely that between 4.5 and 6 extra Watts of power will be consumed. This extra power is consumed (simply producing heat) without producing any added light output, that is, without producing extra lumens. Thus, the trade-off from instant start to rapid start is greater lamp life for added power consumption.
In accordance with one aspect of the present application, a lamp inverter circuit includes a switching portion that converts a bus voltage signal into an alternating current signal. An input portion receives the bus voltage signal, and a resonant load portion drives a lamp. A preheating portion heats the lamp prior to ignition, and thereafter renders itself inactive following ignition of the lamp.
In accordance with another aspect of the present application, a method of starting a lamp includes receiving a bus voltage signal, converting the bus voltage signal into an alternating current signal, preheating the lamp to an ignition temperature, igniting the lamp and inactivating the preheating after the lamp has been ignited.
In accordance with another aspect of the application, provided is a method of igniting an auxiliary lamp, including detecting a conductive state of a main lamp in a lamp ballast circuit, the detecting being by a switch that controls preheating of the main lamp. The integrity of the main lamp is detected, and current flow is switched from the main lamp to an auxiliary lamp in the event of a main lamp failure.
With reference to
Timing switch circuit 16 is selected to be unidirectional to avoid having to convert an AC control signal into a pulsating DC signal before being controlled by switch circuit 16. This makes for a simpler, lower cost switch arrangement, and aids in allowing the provision of power to the cathodes by a single switch.
The single switch of timing switch circuit 16 is selected to have a zero voltage turn-on point and a zero current turn-off point. This allows the switch to turn on without excessively high voltages. Otherwise, larger, more expensive switches would be needed to do the same job. Also, utilizing zero voltage turn-on and zero current turn-off minimizes power dissipation when the switch is activated or deactivated. Inverter 10 and timing switch circuit 16 are both gated by a current limiting transformer arrangement 18 that regulates the start-up and currents supplied to lamp cathode assembly 12.
With reference to
In order to convert a DC bus signal into an AC signal, a first transistor 20 and a second transistor 22 alternate between periods of conductivity and periods of non-conductivity, out of phase with each other. That is, when the first transistor 20 is conductive, the second transistor 22 is non-conductive, and vice-versa. The transistors 20, 22 are part of a switching portion of the inverter circuit 10. The action of alternating periods of conduction of the transistors provides an AC signal to the lamp assembly 12. In the embodiment illustrated in
In this embodiment, each transistor 20, 22 has a respective base, (B) emitter, (E) and collector (C). The voltage from base-to-emitter on either transistor defines the conduction state of that transistor. That is, the base-to-emitter voltage of transistor 20 defines the conductivity of transistor 20 and the base-to-emitter voltage of transistor 22 defines the conductivity of transistor 22. In the illustrated embodiment neither of the transistors 20, 22 are conductive when current is initially supplied to the inverter starting circuit 10. As will be expanded upon below, a start-up portion 24 of the inverter circuit prevents current from being supplied to the transistors 20, 22 before the bus voltage reaches a predetermined threshold voltage. The start-up portion includes Zener diode 26, diode 28, capacitor 30, and diac 32.
The potential difference across capacitors 34 and 36 is equivalent to the bus voltage. In one embodiment, capacitors 34 and 36 are of equal value, so that the voltage across capacitor 34 is the same as the voltage across capacitor 36. In parallel with capacitors 34 and 36 are resistors 38, 40, and 42. Resistors 38 and 40 form a voltage divider at node 44 and current is supplied to the start-up portion 24 through voltage divider 38, 40.
When power is first applied to the inverter starting circuit 10, Zener diode 26 and diode 28 prevent any significant current from passing through start-up portion 24. As the bus voltage ramps up, after power is initially supplied to inverter starting circuit 10, a portion of the circuit current charges capacitors 34 and 36, other current charges resonant capacitor 46, and the remaining current flows through resistors 38, 40, and 42. Initially, because half the bus voltage is divided by resistors 38 and 40, a breakdown voltage of Zener diode 26 is not reached, and Zener diode 26 prevents current from passing through start-up portion 24. Eventually, the bus voltage ramps to a level where the potential at node 44 is greater than the breakdown voltage of Zener diode 26 turning Zener diode 26 conductive, supplying increased current levels to start-up portion 24, and more specifically, to capacitor 30. In the illustrated embodiment, the breakdown voltage of Zener diode 26 is between about 60 to 80 V, and preferably 8V.
Once Zener diode 26 turns conductive (from left to right in
After the breakover voltage of diac 32 is reached, capacitor 30 no longer has an opportunity to continuously collect charge. Current flows directly from node 44 to the collector of transistor 20, since transistor 20 is conductive after diac 32 breaks down. Diode 28 provides a path to allow capacitor 30 to discharge, once per cycle. The inverter starting circuit 10 now operates as is typical, with no further activity from the start-up portion 24.
With continuing attention to
In the event of sudden load change, power Zener diodes 74 and 76 break down, clamping the voltage across the transistors (e.g., BJTS), to protect them from destruction.
With continuing attention to
It is to be understood the above description that applies to first transistor 20 is also applicable to second transistor 22. That is, in an alternate inverter starting circuit embodiment, the start-up portion 24 is connected to second transistor 22, and it, instead of first transistor 20, would initiate oscillations.
Also, the preferred firing voltage may be chosen to be less than typical operating voltages for lamps in instant start and rapid start applications, which, in some instances, are approximately 450 V and 500 V, respectively. The firing voltage is also chosen to be about 300 V or greater.
Turning now to
Another consideration in selecting the threshold voltage is the starting bus voltage. For a 120 V line input, the output bus voltage ramps up from about 169 V. For a 277 V line input, the output bus voltage ramps up from about 390 V. As stated earlier, the start time (
Returning to
Inductor winding 80 is also tapped off of resonant inductor winding 70. Winding 80 supplies power to switching circuit primary winding 82. Winding 82 in turn supplies power to cathode windings 84, 86, 88, and 90. Cathode windings 84, 86, 88, and 90 pre-heat the cathodes of the lamps of lamp assembly 12. It is to be understood that cathode windings 84, 86, 88, and 90 act as the secondary of the primary winding 82. The primary winding has a higher number of turns and thus, a lower current is needed in the primary winding 82. Otherwise, costlier devices would be called for switching device 94 that can accommodate higher currents. Lower current devices are also desired to reduce power dissipation. Capacitor 92 limits the current that winding 80 supplies to primary winding 82. If the value of capacitor 92 is chosen to be sufficiently low, it limits the maximum current supplied to winding 82. Capacitor 92 serves a dual purpose; it acts as a DC blocking cap when transistor 94 is inactive. After a few cycles, this removes winding 82 from the circuit. That is, when transistor 94 goes inactive, no heating is being supplied to the cathodes. Diode 96 is connected back between capacitors 34 and 36 and protects transistor 94 from being supplied with excess voltage when transistor 94 goes inactive, during its transient state.
Winding arrangement 14 of
Transistors 94 and 108 are depicted as MOSFETs, but it is to be understood that a similar circuit architecture could be accomplished using bipolar junction transistors or other switching devices.
Turning to
Thus, from the foregoing, it is shown (
Additional embodiments of the described designs may be found in starting auxiliary power circuits when a main lamp is down. For example, with reference to
Some exemplary component values for the circuits of
It is to be understood that the foregoing components and values may be altered depending on the specific implementation, and values not listed may be selected in accordance with such implementations.
The invention has been described with reference to the preferred embodiment. Modifications and alterations will occur to others upon a reading and understanding of the preceding detailed description. It is intended that the invention be construed as including all such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
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