Embodiments of the present invention relate to the field of engines, including internal combustion engines. More specifically, embodiments of the present invention relate to methods and apparatuses for adjustable fuel pressure modules.
In many engines, including fuel injected internal combustion engines, regulation of fuel pressure is a critical aspect of engine performance. A typical fuel pressure regulator may comprise a non-adjustable spring to regulate fuel pressure. Unfortunately, such a non-adjustable spring may provide a non-desirable fuel pressure for any particular engine, including differences due to manufacturing variation, under various engine operating conditions, and/or for any of myriad potential engine modifications. In addition, the force-displacement characteristic of such a spring may not produce an advantageous fuel pressure regulation throughout the spring's range of displacement. Further, a non-adjustable spring generally will degrade over time, resulting in an undesirable change to fuel pressure regulation.
Therefore, what is needed are methods and apparatuses for adjustable fuel pressure modules. What is additionally needed are methods and apparatuses for adjustable fuel pressure modules that are able to adjust fuel pressure to desirable levels. A further need is for methods and apparatuses for adjustable fuel pressure modules that are able to adjust fuel pressure to compensate for aging components. A still further need exists for methods and apparatuses for adjustable fuel pressure modules that are compatible and complementary with existing systems and methods of engine fuel pressure regulation. Embodiments of the present invention provide these advantages.
In accordance with a first method embodiment, a method of regulating fuel pressure includes sealing an opening in a fuel filter housing according to a force applied by a pressure regulating spring acting on a spring seat assembly, and adjusting the force applied by the pressure regulating spring to establish a desirable fuel pressure by changing a length of the pressure regulating spring by a screw action of a pressure regulating spring adjusting assembly constraining one end of the pressure regulating spring. The method also includes unsealing the opening in a fuel filter housing responsive to a fuel pressure within the fuel filter greater than the desirable fuel pressure.
In accordance with another embodiment of the present invention, an apparatus for regulating fuel pressure comprises a body configured to mate to a fuel filter housing, a spring seat assembly configured to seal an opening in the fuel filter housing according to a force applied by a pressure regulating spring acting on the spring seat assembly, and a pressure regulating spring adjusting assembly mounted to the body, configured to constrain an adjustable length of the pressure regulating spring, wherein the spring is constrained between the spring seat assembly and the pressure regulating spring adjusting assembly. A force exerted upon the spring seat assembly by the pressure regulating spring corresponds to a desirable fuel pressure. The spring seat assembly is configured to unseal the opening in the fuel filter housing responsive to a fuel pressure greater than the desirable fuel pressure.
In accordance with yet another embodiment of the present invention, a vehicle includes an engine for converting chemical energy of a fuel into mechanical energy to move the vehicle and an apparatus for regulating fuel pressure for the engine. The apparatus includes a body configured to mate to a fuel filter housing, a spring seat assembly configured to seal an opening in the fuel filter housing according to a force applied by a pressure regulating spring acting on the spring seat assembly, and a pressure regulating spring adjusting assembly mounted to the body, configured to constrain an adjustable length of the pressure regulating spring, wherein the spring is constrained between the spring seat assembly and the pressure regulating spring adjusting assembly. A force exerted upon the spring seat assembly by the pressure regulating spring corresponds to a desirable fuel pressure. The spring seat assembly is configured to unseal the opening in the fuel filter housing responsive to a fuel pressure greater than the desirable fuel pressure.
The accompanying drawings, which are incorporated in and form a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention. Unless otherwise noted, the drawings are not drawn to scale. All indicated dimensions are exemplary.
Reference will now be made in detail to various embodiments of the present invention, examples of which are illustrated in the accompanying drawings. While the invention will be described in conjunction with these embodiments, it is understood that they are not intended to limit the invention to these embodiments. On the contrary, the invention is intended to cover alternatives, modifications and equivalents, which may be included within the spirit and scope of the invention as defined by the appended claims. Furthermore, in the following detailed description of the invention, numerous specific details are set forth in order to provide a thorough understanding of the invention. However, it will be recognized by one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well known methods, procedures, components, circuits, and modules have not been described in detail as not to unnecessarily obscure aspects of the invention.
Exemplary adjustable fuel pressure module 100 comprises an adjustable fuel pressure block 101. Adjustable fuel pressure block 101 may be machined from an aluminum billet, in some embodiments. It is to be appreciated that machined parts have different structural characteristics from parts manufactured by other processes. Such differences may include, for example, material grain alignment, finish, dimensional accuracy, including, for example, lack of “draft,” and lack of undesirable artifacts of other manufacturing processes, including, for example, knit or weld lines, gate(s), flash, flow marks, mold seams, tool marks, and the like.
The adjustable fuel pressure module 100 may be mounted to a fuel filter housing via a plurality of mounting bolts 180. Pressure regulator housing gasket 130 functions to seal the adjustable fuel pressure module 100 to the fuel filter housing. Fuel may flow from the adjustable fuel pressure module 100 through fuel return orifice 110 and the threaded fitting 112 to a fuel tank (not shown) as part of a fuel-pressure regulating process.
Adjustable fuel pressure module 100 comprises a pressure regulating spring 120, and a pressure regulating spring adjusting assembly 199. The pressure regulating spring adjusting assembly 199 comprises a threaded adjuster 170, a pressure-sealing washer 160, a flat washer 150, and a jam nut 140. The threaded adjuster 170 mates with the adjustable fuel pressure block 101 via a threaded interface. The jam nut 140 may be threaded onto the threaded adjuster 170, and constrains the flat washer 150 and the pressure-sealing washer 160 against a face of the adjustable fuel pressure block 101. The pressure regulating spring adjusting assembly 199 constrains the pressure regulating spring 120 in compression along the longitudinal axis of the pressure regulating spring 120.
In operation, fuel enters the fuel filter housing 1610, driven by a fuel pump (not shown). The adjustable fuel pressure module 100 applies a force via the pressure regulating spring 120 to the spring seat assembly 190. When fuel pressure within the fuel filter housing 1610 is at or below a force required to overcome the pressure regulating spring 120 force, the spring seat assembly 190 seals the fuel pressure regulation chamber 1630. No fuel is allowed to enter the adjustable fuel pressure module 100, and all fuel will exit the fuel filter 1620 to the engine.
When fuel pressure within the fuel filter housing 1610 exceeds a force required to overcome the pressure regulating spring 120 force, the spring seat assembly 190 may be displaced to the right in
It is to be appreciated that the force applied to the spring seat assembly 190 by the pressure regulating spring 120 may be adjusted, for example, by changing the length available to the pressure regulating spring 120 by adjusting the pressure regulating spring adjusting assembly 199. Adjusting the force applied to the spring seat assembly 190 will adjust the pressure of fuel delivered to the engine. For example, responsive to a greater force applied to force applied to the spring seat assembly 190, the fuel pressure within the fuel filter housing 1610, and the fuel pressure delivered to the engine will be correspondingly greater. Fuel pressure may be regulated to a range of approximately 60-65 psi, for example.
In this novel manner, fuel pressure may be adjusted for any particular engine, including under various engine operating conditions, and for any of myriad potential engine modifications. For example, a range of performance modifications may require or be enhanced by changes in fuel pressure. Fuel pressure may also be adjusted to accommodate aging effects of the pressure regulating spring 120.
The adjustable fuel pressure block serves at least two different purposes. The adjustability allows the fuel pressure to be dialed into a desired pressure for different applications, for example, performance applications. In addition, over time the spring will experience fatigue and will begin to lose energy. As this happens the adjustability will be able to compensate for the lost energy in the spring.
The adjustable fuel pressure block may be mounted on the fuel filter housing and regulates the fuel pressure. Fuel pressure may be regulated by the force of the spring acting on the brass spring seat, which seals against the fuel filter housing. The greater the force on the spring seat, the higher the pressure in the fuel system, and vice versa. To increase the force on the spring seat, one would tighten the threaded adjustment screw, down through the face of the adjustable fuel pressure block. For example, threaded adjuster 170 may be adjusted, e.g., tightened or loosened, by rotating jam nut 140, and/or by rotating threaded adjuster 170 directly, for example, via a hex socket or Allen key, or other screw-turning system, e.g., slot, Phillips, Pozidriv, square, Robertson, hex head (exterior), Torx, security Torx, tri-wing, torq-set, spanner head, triple square, polydrive, spline drive, double hex, Bristol, pentalobular, or the like.
Fuel flows, from the fuel pump, in through the fuel filter housing and as the pressure exceeds the set pressure value the spring seat will “retract,” compressing the spring and allowing fuel to flow past the seat and spring. Fuel will then flow through the adjustable fuel pressure block 101 and out through the threaded fitting 112 on the side of the adjustable fuel pressure module 100. As the pressure normalizes the brass spring seat will seal against the fuel filter housing 1610 and no fuel will flow through the adjustable fuel pressure module 100.
A conventional art fuel pressure regulator, e.g., as supplied by the vehicle manufacturer, is generally formed from a cast metal, and the spring is not adjustable. For example, one end of the spring is constrained by an interior face of the casting. Such a casting process is generally less dimensionally accurate than a machining process. Accordingly, the length of the spring has a greater degree of variation, and thus the cast body leads to an undesirably greater degree of fuel pressure variation among instances of conventional art fuel pressure regulators. In addition, there are other drawbacks to cast parts in this application. For example, the presence of injection ports, mold parting lines, draft, and/or other characteristics of cast parts may interfere with the fit and function of such devices. Machined embodiments in accordance with the present invention do not suffer from such defects.
A conventional art non-adjustable spring will degrade over time, e.g., its spring rate will change with time, and deleteriously decrease fuel pressure. In contrast, embodiments in accordance with the present invention may be adjusted to maintain a desirable fuel pressure.
Embodiments in accordance with the present invention may further include engine-using apparatuses that are not generally considered to be self mobile, including, for example, engine-powered electrical generation equipment, “gen sets,” pumps, including irrigation pumping systems, fire-fighting systems, e.g., fire-fighting “skid” units, pressure washing systems, and the like. All such engine-using apparatuses are envisioned and considered within the scope of embodiments of the present invention.
It is to be appreciated that a wide variety of engine types are well suited to embodiments in accordance with the present invention. For example, embodiments in accordance with the present invention may include internal combustion engines. Internal combustion engines may include reciprocating engines, e.g., gasoline or diesel piston engines, rotary, e.g., Wankel, engines, turbine engines, including axial and centrifugal flow turbine engines, and the like. Embodiments in accordance with the present invention may also include external combustion engines, including, for example, boilers, including fire tube and water tube type boilers, Stirling engines, and the like.
Embodiments in accordance with the present invention provide methods and apparatuses for adjustable fuel pressure modules. In addition, embodiments in accordance with the present invention provide methods and apparatuses for adjustable fuel pressure modules that are able to adjust fuel pressure to desirable levels. Further, embodiments in accordance with the present invention provide methods and apparatuses for adjustable fuel pressure modules that are able to adjust fuel pressure to compensate for aging components. Still further, embodiments in accordance with the present invention provide methods and apparatuses for adjustable fuel pressure modules that are compatible and complementary with existing systems and methods of engine fuel pressure regulation.
Various embodiments of the invention are thus described. While the present invention has been described in particular embodiments, it should be appreciated that the invention should not be construed as limited by such embodiments, but rather construed according to the below claims.
This application claims priority to U.S. Provisional Patent Application No. 62/596,048, filed Dec. 7, 2017, entitled “Method and Apparatus for Adjustable Fuel Pressure Module” to George and Mitchell, which is hereby incorporated herein by reference in its entirety.
Number | Date | Country | |
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62596048 | Dec 2017 | US |