Method and apparatus for adjusting the gib-slide clearance using a thermal treatment process

Information

  • Patent Grant
  • 6666134
  • Patent Number
    6,666,134
  • Date Filed
    Monday, May 20, 2002
    22 years ago
  • Date Issued
    Tuesday, December 23, 2003
    21 years ago
Abstract
A feedback control system for use in a press machine is adapted to monitor and adjust the clearance between the gib and slide. A connection bolt provides a connection between the gib and frame upright. A thermal applicator selectively heats and/or cools the connection bolt to induce a controlled deformation of the bolt, namely, an expansion and/or contraction, respectively. In one form, a heat-induced elongation of the bolt along its longitudinal dimension actuates a corresponding displacement of the gib towards the slide to regulate the spatial relationship therebetween. A sensor provides a measure of any possible clearance between the gib and slide. The clearance measurement is compared to allowable reference clearance data. A controller controls the heating and/or cooling action in accordance with the comparison results, thereby controllably moving the gib. The gib may be selectively displaced to optionally effectuate a partial or full close-out of the existing clearance.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a press machine environment, and, more particularly, to a system for monitoring the gib-slide interface to detect the presence of a clearance therebetween and to initiate a procedure for adjusting the clearance in a controlled manner, using a process that thermally conditions the connection elements which connect the gib to the frame uprights.




2. Description of the Related Art




Mechanical presses of the type performing stamping and drawing operations have a conventional construction comprising a crown and a bed portion configured within a frame structure. A slide supported within the frame is adapted for reciprocating movement toward and away from the bed. The slide is driven by a crankshaft having a connecting arm coupled to the slide. These mechanical presses are widely used for a variety of workpiece operations employing a diverse array of die sets, with the press machine varying substantially in size and available tonnage depending upon its intended use.




In a conventional arrangement, the frame structure is formed and/or integrated with a gib apparatus having a known function and configuration. For example, in a typical machine configuration, the frame includes a set of upright support members (e.g., four) extending between the crown and bed at respective corner locations. Transverse cross-beams are used to provide a connection between a pair of same-side uprights. At the upper portion of each upright, a gib member is employed in a known manner to provide guidance-type bearing support to the slide. For example, the gib member includes an engagement surface that is adapted for full surface-to-surface abutting contact with a corresponding surface on the slide or a coupling piece secured to the slide.




In one gib configuration, the individual gib members are mounted to a respective upright. Although designed as stationary structures, the uprights may nevertheless experience an undesirable bending or outward bowing under certain conditions. For example, this bending may occur at the upper ends of the uprights as the crown expands in response to certain thermal conditions within the machine environment, such as significant variations or increases in temperature. These environmental factors are difficult to avoid and/or overcome because press operations inevitably involve a dynamic confluence of extremely high pressures and temperatures that make it difficult to isolate individual machine components from their effects, particularly with respect to a component as massive as the press crown.




The significance of this bending behavior of the upright is seen in the fact that the attached gib member will move in concert with the upright. In particular, any deflection of the upright causes a simultaneous displacement of the attached gib member, which necessarily rearranges the precise spatial relationship between the gib and slide. Under conditions where the upright bows outwardly (i.e., away from the slide), the concurrent movement of the gib will cause a spatial separation or clearance to develop at the interface between the gib and slide, where previously these components were in abutting engagement with one another in a bearing support relationship.




The absence or diminution in the bearing support provided by the gib to the slide can present various problems. For example, if the slide is inadequately supported, as may arise when certain gib elements experience movement creating an unbalanced support configuration, the slide may deviate from its planned course of travel as it reciprocates between the crown and bed. Malfunctions or misalignments involving the slide can lead to press failure and die damage.




SUMMARY OF THE INVENTION




An adjustment mechanism for use in a press machine environment is used to vary the spatial relationship between the slide and gib member mounted to the press upright. Adjustment of the gib-slide clearance is part of a compensation scheme aimed at (in one embodiment) counteracting the bowed condition of the uprights that may arise from thermal expansion or contraction of the crown portion, causing the clearance between the gib and slide to increase or decrease.




In one form of the invention, the connection bolts that attach the gib to the press upright are adapted for use in combination with an apparatus to thermally condition the bolts. In particular, the thermal process involves selectively heating and/or cooling the bolts in a manner sufficient to induce a corresponding deformation of the bolt, namely, expansion or contraction of the bolt dimensions, respectively. This modification of the bolt geometry has the effect of varying the clearance between the gib and upright, which in turn controls the clearance between the gib and slide.




A sensor is provided to measure a clearance between the gib and slide. A determination is made regarding whether this clearance measurement has exceeded an allowable threshold value. In response to an out-of-bounds determination, a controller is programmed, for example, to induce a suitable expansion of the bolt by directing a fluid flow into sufficient contact with the bolt. The fluid temperature and the extent of fluid immersion experienced by the bolt are tailored to cause an expansion or change of the bolt.




This expansion activity is sufficient to effectuate a desired inward displacement of the gib toward the slide (e.g., via elastic bending of the gib). This gib movement counteracts the prior displacement of the gib resulting from a bow in the upright. The clearance between the gib and slide is therefore substantially restored to a normal condition, e.g., a full close-out. In one form, the thermally-induced bolt expansion is manifested as a change in the longitudinal dimension of the bolt, i.e., axial elongation.




The adjustment mechanism preferably forms part of an automated closed-loop feedback system that dynamically and continuously monitors the gib-slide clearance and appropriately regulates the thermal variations in the connection bolt in accordance with a comparison of the clearance measurement to allowable data values. Adjustment of the gib clearance preferably occurs during a running press cycle.




In another form, an adjustment mechanism comprises, in combination, a deformable, thermally-sensitive connection element that provides a connection between a press upright and a gib member. The connection element, in response to changes in its thermal state, experiences a corresponding deformation that actuatively induces a displacement (e.g., elastic deformation) of the gib sufficient to close-out or reduce the clearance between the gib and slide.




The mechanism further includes a sensor to measure the gib-slide clearance, and a controller to vary the thermal state of the connection element according to the sensor clearance measurement. The system preferably defines an automated, closed-loop feedback configuration offering dynamic and continuous monitoring and adjustment of the gib-slide clearance.




As used herein, thermal activity and other such equivalents referenced herein should be considered as encompassing any treatment, conditioning, or other such process that alters, modifies, or otherwise changes a spatial feature or characteristic of the affected element. In one form, the thermal activity will induce such spatial variation by changing a thermal property of the element, such as temperature. This thermal activity should be understood as including a mechanism both for cooling and heating the target material, i.e., the gib-upright connection element.




In one form, the cooling and heating function may be accomplished using a single fluid source that alternately acts as a coolant and a heating agent depending upon the application. In particular, if a connection bolt is specified for expansion, the bolt will be immersed or otherwise brought into contact with fluid having a temperature above that of the bolt. For this purpose, a temperature sensor may be provided to monitor the temperature of the bolt and generate a temperature measurement that is used by the controller to determine the temperature of the fluid needed to facilitate the desired thermal variation.




The invention, in another form thereof, is directed to an apparatus for use in a press machine having a slide, a gib, and a frame. The apparatus comprises, in combination, a connection assembly including at least one connection mechanism, each connection mechanism providing a connection between the gib and the frame; and a module to selectively heat and/or cool at least a portion of at least one connection mechanism. The connection mechanism comprises a fastener, such as, for example at least one of a bolt, a screw, and a tie rod nut combination.




In one form, each connection mechanism has a thermally-sensitive deformation characteristic enabling the connection mechanism to exhibit at least one of expansion and contraction in response to experiencing a heating influence and a cooling influence, respectively.




In one form, the module includes a fluid supply apparatus disposed in operative fluid communication with at least one connection mechanism.




The apparatus, in one form, further includes a sensor to provide a measure of the spatial relationship between the gib and the slide; and a controller operatively connected to the sensor and operatively connected to the module. In a preferred form, the connection assembly, the module, the sensor, and the controller cooperatively define a feedback configuration.




The invention, in another form thereof, is directed to a system for use in a press machine having a slide, a gib, and a frame. The system comprises, in combination, a connection assembly including at least one connection element, each connection element providing a connection between the gib and the frame, and a control system operatively associated with the connection assembly. The control system is adapted to selectively induce the deformation of at least one connection element. In one form, the selective deformation activity is suitable to effectuate a selective change in the spatial relationship between the gib and the slide.




In one form, the control system further includes a fluid supply apparatus disposed in operative fluid communication with at least one connection element.




In one form, each connection element comprises at least one of a bolt, a screw, and a tie rod nut combination.




In one form, the control system further includes an apparatus to selectively heat and/or cool at least a portion of at least one connection element.




The control system, in another form, further comprises a sensor to provide a measure of the spatial relationship between the gib and at least one of the frame and the slide; and a controller to control the operation of the heating/cooling apparatus, using the spatial measurement provided by the sensor. The spatial measurement provided by the sensor preferably defines a possible clearance between the gib and the slide.




In a preferred form, the deformation activity affecting a connection element occurs in response to the influence of a thermal treatment process being carried out under the direction of the control system.




The invention, in another form thereof, is directed to a press comprising, in combination, a crown and a bed; a movable slide disposed for operative movement in opposed relation to the bed; a frame to guide operative movement of the slide; and a gib having at least one gib member. The press further includes a connection assembly comprising at least one connection element, each connection element providing a connection between the frame and a respective gib member. The press further includes a control system configured to selectively heat and/or cool at least a portion of at least one connection element.




In one form, the selective heating and/or cooling activity provided by the control system causes an expansion behavior and/or a contraction behavior, respectively, in the affected connection element. Moreover, in a preferred form, the selective heating and/or cooling activity provided by the control system is effective in inducing a change in the spatial relationship between the slide and the gib member associated therewith.




In one form, the control system further includes a fluid supply apparatus disposed in operative fluid communication with at least one connection element.




The control system, in another form, further includes a sensor to provide a measure of the spatial relationship between the gib and the slide; and a controller to control the heating process and/or cooling process operatively carried out by the control system, using the spatial measurement provided by the sensor. The spatial measurement provided by the sensor preferably defines a possible clearance between the gib and the slide.




In one form, each connection element comprises at least one of a bolt, a screw, and a tie rod nut combination.




The invention, in yet another form thereof, is directed to a method for use in a press machine having a slide, a gib, a frame, and a connection assembly including at least one connection element. The method comprises, in combination, the steps of providing a measure of the spatial relationship between the gib and the slide; and deforming at least one connection element, using the spatial measurement.




In one form, the deformation step further involves selectively heating and/or cooling the connection element specified for deformation. Even more specifically, the deformation step further includes the step of directing fluid against the connection element specified for deformation.




The invention, in yet another form thereof, is directed to a method for use in adjusting a clearance between a gib and a slide of a press machine having a frame. The method comprises, in combination, the steps of establishing a connection between the gib and the frame using at least one connection element; and deforming at least one connection element.




In one form, the method further includes the steps of determining the possible clearance between the gib and the slide; and controlling the deformation operation, according at least in part to the clearance determination.




The invention, in still yet another form thereof, is directed to a method for use in adjusting a clearance between a gib and a slide of a press machine having a frame. The method comprises, in combination, the steps of establishing a connection between the gib and the frame using at least one connection element; and selectively heating and/or cooling at least one connection element.




In one form, the selective heating and/or cooling step in relation to a specified connection element further includes the steps of directing fluid against the specified connection element.




The method, in one form, further involves determining the possible clearance between the gib and the slide; and controlling the selective heating and/or cooling operation, according at least in part to the clearance determination.




One advantage of the present invention is that the gib-slide clearance can be automatically adjusted across a full range of adjustment values, namely, a partial reduction to a complete reduction (i.e., a full close-out that eliminates the clearance).




Another advantage of the invention is that the adjustment mechanism provides the machine operator with the automated ability to counteract or otherwise compensate for the unwanted gib displacement that occurs in conjunction with the thermally-induced expansion of the crown and accompanying bowing of the upright.




Another advantage of the invention is that the deformable connection element enables precise and reproducible control of the gib-slide clearance adjustments due to the selective management of the actuating process, namely, regulated deformation (i.e., expansion or contraction) of the connection element via managed control of the heating and cooling processes.




A further advantage of the invention is that management of the gib-slide clearance can be placed under the direction of a fully automated, closed-loop feedback configuration, which in one form employs a sensor to monitor the gib-slide interface and a controller to direct the selective heating and/or cooling of the connection bolt to actuatively induce a corresponding movement of the gib.




A further advantage of the invention is that any mispositioning or dislocation of the gib members, originating from any cause or source, can be remedied by the adjustment mechanism.











BRIEF DESCRIPTION OF THE DRAWINGS




The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of an embodiment of the invention taken in conjunction with the accompanying drawings, wherein:





FIG. 1

is a front elevational view of a press machine in one illustrative form thereof incorporating the clearance adjustment assembly of the present invention;





FIGS. 2A and 2B

illustrate in exaggerated, front elevational view a partial schematic of two representative machine configurations that correspond to a normal frame condition (FIG. A) and a bent frame condition (FIG.


2


B);





FIG. 3

is an upper, partial sectional view of a press frame configuration having a gib-upright connection assembly adapted for use with a heating and cooling apparatus, in accordance with one embodiment of the present invention; and





FIG. 4

is a partial cross-sectional schematic, partial block diagram for illustrating an automatic, closed-loop gib-slide clearance adjustment system, in accordance with another embodiment of the present invention.











Corresponding reference characters indicate corresponding parts throughout the several views. The exemplification set out herein illustrates one preferred embodiment of the invention, in one form, and such exemplification is not to be construed as limiting the scope of the invention in any manner.




DETAILED DESCRIPTION OF THE INVENTION




The gib adjustment system of the present invention may be incorporated into machines of the mechanical press type discussed previously. Referring to

FIG. 1

, there is shown one such mechanical press


10


of conventional form including a crown portion


12


, a bed portion


14


having a bolster assembly


16


connected thereto, and uprights


18


connecting crown portion


12


with bed portion


14


. Uprights


18


are connected to or integral with the underside of crown


12


and the upper side of bed


14


. A slide


20


is positioned between uprights


18


for controlled reciprocating movement between crown


12


and bed


14


.




Press machine


10


further includes an upper die shoe (referenced generally at


38


) attached in a conventional manner to the lower end of slide


20


. The upper die shoe


38


preferably includes a die element (not shown) attached thereto. A lower die shoe


40


having a die element


42


coupled thereto is attached in a conventional manner to the upper end of bolster


16


.




The upper and lower dies, as so arranged in their opposing spaced-apart relationship, cooperate in a known manner during press operation to process a workpiece disposed therebetween, e.g., mounted on the lower die element


42


. The upper and lower dies together constitute a die set or assembly. A plurality of guide posts (not shown) may be disposed between the upper die shoe


38


and lower die shoe


40


in a known manner.




Tie rods (not shown), which extend through crown


12


, uprights


18


and bed portion


14


, are attached at each end with tie rod nuts


22


. Leg members


24


are formed as an extension of bed


14


and are generally mounted on shop floor


26


by means of shock absorbing pads


28


. A drive motor


30


, which is part of the press drive mechanism, is attached by means of a belt


32


to an auxiliary flywheel (referenced generally at


34


) attached to crown


12


. Auxiliary flywheel


34


is connected by means of a belt (not shown) to the main flywheel of the clutch/brake combination (depicted generally at


36


).




Although press


10


is shown in a press-down configuration, it could alternately be constructed in a press-up configuration by arranging the press in an upside-down fashion. In this form, slide


20


would be connected to the lower unit instead of the upper unit, i.e., crown


12


. If slide


20


is connected to the lower unit in such alternate press-up configuration, the lower unit would constitute the crown portion.




The form of the press machine shown in

FIG. 1

is provided for illustrative purposes only, and therefore should not be considered in limitation of the present invention, as it should be apparent to those skilled in the art that the principles of the present invention may be practiced with, and incorporated into, various other machine configurations, including machine environments other than press applications.




Reference is now made to

FIG. 2

to discuss one of the problems addressed and overcome by the present invention. In particular, there is depicted a pair of machine configurations in exaggerated, partial schematic view to illustrate a normal frame arrangement (

FIG. 2A

) compared with a misaligned frame arrangement (FIG.


2


B).




This misalignment or bending shown in

FIG. 2B

is attributable to thermal expansion of crown


12


, which causes the upper portions


44


of the upright support members


18


to bow outwardly in the indicated manner. The effect of such bowing is to increase the clearance between the slide and the gib portion mounted to upright


18


. The bowing feature is illustratively represented by a displacement “Δt” of upright support members


18


in the outward direction (i.e., lateral or side-to-side) from their normal vertical orientation depicted in FIG.


2


A.




This increase in the gib-slide clearance is detrimental because the gib provides the primary bearing support in accurately locating and guiding the slide during its operative reciprocating movement. If this guiding facility is diminished or otherwise impaired by displacement of the gib, the slide will lose the stable bearing support needed to ensure that the slide maintains the desired path of reciprocation. Any misalignment in the slide could cause damage to the dies or improper processing of the workpiece.




The present invention addresses and solves this problem by providing a gib control system that modifies any gib-slide clearance by displacing the gib relative to the slide, preferably in the direction that enables the clearance to be selectively adjusted to effect a full or partial close-out of the clearance. This modification of the gib-slide clearance should be understood as encompassing the full range of possible adjustments, namely, the clearance may be eliminated (full close-out) or reduced (partial close-out) in a selective manner.




In the event of a partial close-out, the adjusted clearance is preferably selected to satisfy an allowable clearance criteria. A partial close-out could be advantageous in situations where some clearance is desired to accommodate the formation of a hydrodynamic and/or hydrostatic bearing therein (i.e., between the gib and slide), especially bearings of the type that continuously circulate hydraulic fluid through the bearing location.




One advantageous implementation of the present invention involves integrating the gib adjustment mechanism into a closed-loop control system in which clearance measurements provided by a sensor are used as feedback to a system controller to enable continuous, dynamic monitoring and control of the gib-slide clearance.




Turning now to embodiments of the present invention, reference is first made to

FIG. 3

which illustrates a partial sectional view taken atop the press machine that shows the cooperative arrangement between the frame components and the slide, and, in particular, the manner of adapting the frame-gib connection assembly to facilitate controlled actuative displacement of the gib, according to one embodiment of the present invention.




The illustrated machine arrangement conventionally includes slide


20


, a pair of back-end upright support members


50


and


52


, and a pair of gib members


54


and


56


each mounted to respective uprights


50


,


52


at upper portions thereof and providing bearing support to slide


20


in a conventional manner. The uprights


50


,


52


are respectively connected via suitable transverse cross-beams or reinforcing members


58


,


60


to similar upright support members located at the front-end of the press machine. This arrangement provides a conventional four-post frame structure that in combination with the gib structures serves to support and guide slide


20


.




The gib members


54


and


56


are typically coupled to slide


20


using respective coupling or connection members


62


and


64


, although each gib member


54


,


56


may be arranged to provide direct abutting engagement with an integral bearing surface of the body of slide


20


. Gib member


54


is illustratively mounted to upright


50


using a set of mounting bolts


66


, although it should be apparent that this mounting may occur by any suitable means.




As used herein, a gib should be understood as encompassing any structure, formation, or arrangement that is provided (in whole or in part) for purposes including, but not limited to, bearing support, alignment, positioning, locating, guiding, load support, and framing.




For purposes of brevity, and not in limitation, the discussion below pertaining to gib member


54


applies equally to gib member


56


and any other gib member installed in the machine environment that incorporates the principles of the present invention.




According to one embodiment of the present invention, the gib-upright location illustratively associated with gib


54


and upright


50


is adapted to include a connection assembly


150


configured to provide a connection between upright


50


and gib


54


. This connection preferably secures gib


54


to upright


50


in a suitable mounting relationship, although connection assembly


150


may be provided in a form that simply establishes a connection between gib


54


and a stationary component, e.g., upright


50


, without any further functionality or purpose.




The illustrated connection assembly


150


includes a bolt or other suitable connection mechanism


152


(shown in phantom) having a body portion


154


and an integral head portion


156


. Bolt


152


is preferably provided according to a conventional design and construction. For example, bolt


152


may employ a typical design that implements body portion


154


in the form of an elongated, cylindrical shaft structure having a suitable threaded surface. However, this particular design should not be considered in limitation of the present invention, as it should be apparent that any suitable connection device and geometry can be used.




Additionally, the manner of mounting gib


54


to upright


50


using bolt


152


may employ any known process or configuration. For example, a threading engagement may be used to connect bolt


152


with upright


50


, in which case upright


50


would be provided with suitable threaded portions to threadingly receive the complementary threaded surfaces of bolt


152


. However, this manner of establishing the cooperative mounting or connective relationship between gib


54


and upright


50


should not be considered in limitation of the present invention, as it should be apparent that, any suitable manner for interconnecting the components may be used.




Although connection assembly


150


employs bolt


152


, this implementation is merely illustrative and should not be considered in limitation of the present invention, as it should be apparent that any suitable connection device, component, member or element may be used. For example, connection assembly


150


may include, but is not limited to, a screw and a tie rod nut combination.




The illustrated connection assembly


150


further includes a receptacle, sleeve, or other suitable housing component


158


for receiving and housing bolt


152


, according to one aspect of the present invention. In one form, housing


158


defines an elongated, generally cylindrical structure having a first proximal end


160


, a second distal end


162


, and a hollow cylindrical channel or interior space formed therebetween (referenced generally at


164


) that is suitable to house bolt


152


when disposed therein.




The first housing end


160


is suitably adapted so that bolt


152


can be insertably received therethrough. The hollow housing space


164


is suitably dimensioned to enable an adequate placement of bolt


152


therein. For example, the hollow housing space


164


would be sufficiently long to accommodate the reception of bolt


152


when installed in a conventional mounting configuration, e.g., where the bolt head portion


156


is disposed in flush press-fit engagement with a corresponding surface of upright


50


.




In one form, bolt


152


may constitute a pre-existing, standard connection piece that forms part of the regular construction and installation of the press machine. In this case, conventional means could be used to adapt the necessary press components to enable bolt


152


to be suitably integrated with housing


158


in order to form connection assembly


150


. For example, the installed upright


50


could be readily machined (e.g., drilled) to create sufficient space about bolt


152


to receive and install housing


158


. Any suitable means could then be used to secure housing


158


in its housing relationship to bolt


152


.




Alternately, connection assembly


150


could be provided as a single modular unit that is installed as one piece into the press machine. For this purpose, the modular connection assembly


150


would be suitably adapted to facilitate its coupling relationship vis-à-vis connecting gib


54


and upright


50


. For example, the outer surface of housing


158


could be threaded as needed to accommodate a threading engagement with relevant portions of upright


50


.




The illustrated hollow axial channel


164


in housing


158


is preferably provided in a form enabling the formation of an end space or fluid chamber


166


defined between a bottom end surface of hollow channel


164


and a bottom end of bolt


152


, as fully installed within housing


158


. According to another aspect of the present invention, this fluid chamber


166


is arranged for fluid communication with a fluid supply


170


using a suitable fluid coupling and fluid conveyance means


168


. For example, an illustrative fluid flow


172


provided by fluid supply


170


may be directed into fluid chamber


166


via a fluid transport means comprising a fluid line or channel formed in housing


158


at its distal end


162


.




It should be apparent that any suitable means may be used to establish fluid communication between fluid supply


170


and bolt


152


. Fluid chamber


166


is merely illustrative and should not be considered in limitation of the present invention, as it should be understood that fluid flow


172


generated by fluid supply


170


may be arranged for selective communication with bolt


152


at any location(s) or area of bolt


152


.




For example, connection assembly


150


and fluid supply


170


can be suitably adapted to enable fluid to communicate with bolt


152


along the longitudinal surfaces of shaft portion


154


. For this purpose, housing


158


may include radial fluid passageways arranged to enable fluid communication with hollow axial channel


164


.




Additionally, as discussed further, bolt


152


is operatively exposed to a fluid flow for the purpose of inducing a desired deformation in bolt


152


that arises, for example, from a thermally-induced expansion and/or contraction. Bolt


152


experiences this deformation behavior in response to a heating or cooling activity, which is applied to bolt


152


by a suitable fluid flow contacting bolt


152


. This hydraulic contact may selectively involve a partial or full immersion of bolt


152


. For this purpose, connection assembly


150


, and in particular housing


158


, is adapted to provide adequate seal-proofing or other such fluid confinement means to contain fluid injected into the hollow axial channel


164


.




In one implementation, fluid supply


170


constitutes in representative fashion an apparatus or other suitable means capable of selectively heating and/or cooling bolt


152


. This functionality is generally representative of any process capable of subjecting bolt


152


to a thermal influence sufficient to alter, modify, or otherwise change the spatial profile of bolt


152


. According to the present invention, this spatial variation is preferably sufficient to actuatively induce a displacement of gib


54


. Moreover, this gib displacement is preferably in the direction that includes at least one dimension of any potential clearance between gib


54


and slide


20


.




As used herein, the spatial profile of bolt


152


should be understood as encompassing, without limitation, the form, geometry, dimensions, and other similar features or characteristics of bolt


152


. In a preferred form, the variation in the spatial profile of bolt


152


involves an elongation of bolt


152


, namely, an increase in the longitudinal dimension of bolt shaft


154


. This elongation, which occurs even thought bolt


152


is otherwise fixed in its mounting position relative to upright


50


, acts concurrently to displace gib


54


to which it is firmly attached. As discussed further, thermal heating of bolt


152


produces the desired elongation.




As used herein, the deformation of bolt


152


should be understood as encompassing any change or variation in the spatial profile of bolt


152


. This deformation includes, but is not limited to, an expansion or contraction of bolt


152


. In one particular form, the expansion activity occurs as an elongation of bolt


152


along its longitudinal axis.




In a preferred form, the manner of constructing and configuring bolt


152


within the press machine environment is guided chiefly by the requirement that bolt


152


will be able to operatively actuate movement of gib


54


in a direction that enables adjustment of the relevant gib-slide clearance. More specifically, the position and orientation of bolt


152


vis-à-vis gib


54


is preferably chosen such that its longitudinal axis lies substantially parallel to the direction in which clearance adjustment is to take place. In this orientation, elongation of bolts


152


actuates a corresponding displacement of gib


54


along the direction of clearance reduction. This clearance adjustment is made necessary by the presence of a gap or space between gib


54


and slide


20


caused by thermal expansion of the press crown, for example.




For example, as discussed further in connection with

FIG. 4

, unwanted separation of gib


54


from slide


20


typically takes place at the interface illustratively referenced at


80


. In

FIG. 3

, this interface


80


corresponds to the junction where gib


54


is engaged to slide


20


via connection member


62


. In the press machine, this separation typically occurs along a lateral or side-to-side dimension that produces a clearance (not shown) between gib member


54


and slide


20


(i.e., at connection member


62


).




Thus, bolt


152


is suitably placed so that its longitudinal axis is oriented substantially parallel to this separation direction. In

FIG. 3

, a typical gib-slide clearance would be created as the combination of upright


50


and gib


54


moves laterally (i.e., leftward) as upright


50


experiences a bowing activity in response to thermal variations affecting the attached press crown.




In brief, during one illustrative operation, bolt


152


is appropriately heated by directing a suitable fluid flow


172


from fluid supply


170


into housing chamber


166


. Overall, the immersion of bolt


152


using fluid flow


172


is configured to at least cause bolt


152


to experience an axially-directed expansion. More particularly, in response to the fluid immersion, bolt


152


expands at least in the right-ward longitudinal direction (i.e., an elongation), which develops an actuated displacement of gib


54


relative to slide


20


, namely, gib


54


moves towards slide


20


. This movement of gib


54


consequently enables adjustment of the gib-slide clearance.




After completion of the gib-slide clearance adjustment, the thermal state of bolt


152


is maintained to ensure that the as-displaced gib


54


remains in its new orientation with slide


20


. Further clearance adjustments can be made in the same manner via controlled changes in the spatial profile of bolt


152


using an appropriate thermal conditioning. A more detailed discussion is provided in connection with FIG.


4


.




In various optional modes, the spatial profile of bolt


152


can be selectively modified to enable gib


54


to be displaced in a controlled manner sufficient to adjust the gib-slide clearance to a desired degree, i.e., a full close-out (namely, a reduction that eliminates the existing clearance) or a partial close-out (namely, a reduction that leaves a selective amount of clearance). For example, bolt


152


can be selectively heated to any number of suitable temperature levels each producing a corresponding elongation of bolt


152


.




For purposes of accommodating variations in its spatial profile in response to the application of thermal energy thereto, bolt


152


may be specially adapted to include a directional-type deformation characteristic having a desired thermal sensitivity and directivity. For example, the dimensions, material construction, and/or fabrication processes of bolt


152


may be tailored or otherwise chosen with a view towards rendering bolt


152


with deformable properties in a desired direction. In particular, bolt


152


may exhibit a known or expected responsivity to variations in its thermal state, as manifested by a principal deformation activity along its longitudinal axis, i.e., an elongation.




Referring to the activity of gib displacement, the manner in which gib


54


undergoes or otherwise experiences such displacement can take various optional forms.




For example, in one form, the displacement of gib


54


relative to slide


20


may be provided by a tensile activity (e.g., elastic bending) occurring within gib


54


. For this purpose, it is at least necessary to enable a portion of gib


54


to experience a tensile effect. For example, in

FIG. 3

, at least the portion of gib


54


through which the actuating force principally acts (indicated representatively at


86


) should be provided in a manner that enables the activation of bolt


152


(e.g., elongation) to effectively induce a tensile effect in gib portion


86


sufficient to realize the desired clearance adjustment. Conventional manufacturing and fabrication processes can be utilized to form gib


54


with such a tensile-capable construction.




In general, such a gib portion


86


having tensile characteristics will overlap at least the dimensional axis along which clearance adjustment takes place. As shown, gib portion


86


is disposed between bolt


152


and slide connection member


62


along the direction of the gib-slide separation path. It should be apparent that this tensile effect may occur in whole or in part within gib


54


, as needed, depending upon the extent to which gib


54


needs to be displaced to effect the clearance adjustment.




It is preferable that the tensile activity occurs as an elastic deformation of gib


54


such that gib


54


can be substantially restored to its original form or any one of various intermediate conditions, in the event that the thermal state of bolt


152


is appropriately changed (e.g., a contraction of the elongated bolt


152


). This elasticity in the deformation of gib


54


may be needed, for example, when the bowing profile of upright


50


is eliminated or reduced, e.g., by cooling the crown.




In another optional form, gib


54


can be adapted to move in the absence of tensile activity, i.e., the gib movement is characterized by an intact, substantially rigid displacement in which substantially no gib deformation takes place. In this arrangement, gib


54


can be adapted to enable it to move in whole or in part under the influence of the actuating force developed using bolt


152


. For example, if gib


54


is adapted to move as a unitary body, gib


54


would be slidably mounted on upright


50


in a manner enabling it to be slidably moved in the desired direction (e.g., side-to-side in FIG.


3


).




Otherwise, a partial intact displacement of gib


54


could be accommodated by constructing gib


54


as a segmented assembly having an integrated arrangement of movable and stationary discrete gib elements. As a whole, the segmented gib assembly would move in unison with upright


50


. The stationary gib elements would be fixedly secured to upright


50


, while the movable gib elements would be slidably mounted to upright


50


or to a stationary gib element. One such movable gib element, for example, would encompass gib portion


86


in FIG.


3


. The advantage this segmented approach offers is that deformation of the gib members can be avoided.




Of course, it should be understood that any combination of tensile-based and intact (i.e., non-deforming) displacement can be used with gib


54


.




Although connection assembly


150


of

FIG. 3

is shown in relationship to gib structures disposed at the upper ends of a pair of upright support members, this particular configuration is shown for illustrative purposes only and should not be considered in limitation of the present invention. Rather, it should be apparent that the actuation mechanism of the present invention (e.g., deformable connection bolt) can be integrated with any gib structure positioned at any location relative to the slide.




For example, if for some reason the gib-slide clearance dimension experiences unwanted variations at gib positions midway along the slide or even at the bottom of the slide path, the gib structures installed at these locations could be suitably adapted to incorporate the adjustment mechanism shown herein to enable adjustment of the corresponding clearance.




Although connection assembly


150


is illustratively associated with the gib members attached to the back-end uprights, it should be apparent that a similar connection assembly


150


could likewise be implemented with the gib members attached to the front-end uprights. This preferably results in an overall system configuration having a respective connection assembly dedicated to the corresponding upper gib member associated with each upright support member. In a four-post frame, there would then be two pairs of connection assemblies.




Additionally, any number of individual connection assemblies


150


may be used in tandem with a particular gib member. In this configuration, for example, the simultaneous elongation of plural connection bolts can produce an even larger actuating force in regards to causing movement of the relevant gib.




Moreover, as shown in

FIG. 3

, connection assembly


150


is typically implemented in corresponding pairs disposed at opposing sides of the slide. The reason is that the thermally-induced, bowing-related clearance variations which require correction typically occur in simultaneous fashion at opposing sides of the slide.




However, this opposing-side implementation should not be considered in limitation of the present invention, as it should be apparent that any number of such connection assemblies


150


(or other such actuators) may be provided to produce any configuration suitable for adjusting the gib-slide clearance(s). For this purpose, a control system would be provided to suitably coordinate in multi-tasking fashion the concurrent operation of all the connection assemblies.




Referring now to

FIG. 4

, there is shown a partial sectional schematic, partial diagrammatic view illustrating a control system


200


for use in combination with connection assembly


150


(

FIG. 3

) to direct and otherwise manage a gib-slide clearance adjustment process, according to another embodiment of the present invention.




For purposes of illustration, control system


200


is explained in connection with the gib-slide clearance adjustment mechanism discussed in relation to

FIG. 3

, namely, connection assembly


150


associated with gib


54


. It should be apparent, however, that control system


200


can be adapted or otherwise used with any other such adjustment mechanism of the present invention.




The illustrated control system


200


comprises a sensor


102


, a database


104


, a comparator


106


, a controller


108


, and a fluid supply


170


. In one form, the overall operation of control system


200


involves selectively adjusting the clearance between gib


54


and slide


20


in response to and in accordance with a measure of the gib-slide clearance. As shown, this clearance appears at the interface


80


between gib


54


and slide


20


and is indicated representatively by spatial separation distance “Δd”.




Sensor


102


may be provided in the form of any device or apparatus suitable for measuring or otherwise determining a clearance present at a gib-slide interface of interest, e.g., interface


80


. In one form, sensor


102


is implemented with a suitable transducer that detects any clearance at interface


80


(e.g., Δd) and generates a gib-slide clearance measurement signal


112


representative of this measurement.




Sensor


102


may be configured as a contact or non-contact type detector. Although only one sensor


102


is shown, it should be understood that any number of sensors may be positioned throughout the press machine environment to measure any number of clearance variations occurring at various gib-slide interface locations.




In one form of the invention, it is possible for the gib-slide clearance adjustment to selectively involve a complete reduction in the clearance (i.e., a full close-out) and/or a partial reduction in the clearance (i.e., a partial close-out). In the event of a partial close-out, it is preferable that the as-adjusted clearance meets allowable clearance criteria or threshold requirements defining the range of permissible clearance values.




For this purpose, database


104


is provided to include data representing permissible values for the clearance measurements. This clearance data can be provided in a form that correlates various gib-slide interface locations with corresponding allowable clearance measurements. In one form, database


104


includes a programmable memory for storing predetermined clearance data that can be updated as needed with new or revised data. Additionally, such clearance data could also be provided by any one of various input devices, enabling an operator to key in clearance data as control system


200


is operating. Database


104


generates a clearance reference signal


114


representative of the allowable clearance value for the current gib-slide interface


80


being monitored or otherwise under observation.




Comparator


106


compares the clearance measurement signal


112


(received from sensor


102


) with the clearance reference signal


114


(received from database


104


) and generates a comparison signal


116


representative of this comparison operation. For example, comparison signal


116


could be representative of the difference between the sensor clearance measurement and the allowable clearance value.




If the clearance measurement exceeds the allowable clearance, this event is indicative of an out-of-bounds condition requiring adjustment of the gib-slide clearance by at least the amount of the calculated difference therebetween (or more if desired). If the clearance measurement falls below the allowable clearance, this event is indicative of an in-bounds condition that would not require adjustment of the gib-slide clearance.




Comparator


106


may be provided in any of various forms such as a microprocessor, general purpose computer programmed to perform the indicated comparison operation, and a dedicated processor. It should be apparent that any suitable combination of hardware, software, and firmware may be used to implement comparator


106


. Additionally, any other evaluation or analysis facility may be provided that is adapted to evaluate and/or analyze the gib-slide clearance measurements. In general, the illustrated components of control system


200


may be implemented with any combination of suitable analog and/or digital devices.




Controller


108


receives the comparison signal


116


from comparator


106


and generates control information in accordance therewith. In particular, the generated control information is suitable for use in controlling the selective heating and/or cooling of connection bolt


152


.




More specifically, the control functionality implemented by controller


108


involves a determination of the type of deformation required of connection bolt


152


to effectuate the desired clearance adjustment, as represented by comparison signal


116


. In particular, controller


108


must determine the mode of deformation (i.e., expansion or contraction), the magnitude of the deformation, and the corresponding change in the thermal state of connection bolt


152


that is needed to effectuate the requested deformation behavior.




For example, in order to induce a displacement of gib


54


that fully closes the illustrative gib-slide separation gap Δd, controller


108


may determine that suitable heating of bolt


152


will produce an elongation of bolt


152


in the direction of the clearance close-out dimension, so as to actuate movement of gib


54


in the same direction. In this example, controller


108


includes a functionality that determines the amount of heating needed (and the areas of thermal application vis-à-vis bolt


152


) to induce the specified expansion in bolt


152


(i.e., longitudinal elongation). The amount of heating could be represented by a temperature variation in bolt


152


. Other parameters under the control of controller


108


may include, but are not limited to, the duration of heating/cooling.




Controller


108


is preferably configured with thermal regulator


202


, optional temperature sensor


204


, and thermal database


206


. Temperature sensor


204


may be provided in the form of a transducer or other suitable means disposed in temperature sensing relationship to connection bolt


152


and capable of determining the temperature of connection bolt


152


. Temperature sensor


204


provides a bolt temperature signal


210


to controller


108


representative of the temperature of bolt


152


.




The illustrated thermal database


206


includes thermal response or behavior profiles representing the expansion and contraction characteristics of various bolt types and geometries as a function of temperature change. For example, regarding illustrative bolt


152


, database


206


would include information that identifies the amount of longitudinal elongation that can be expected depending upon the temperature of bolt


152


relative to a baseline or reference temperature level (i.e., ambient temperature).




This correlation of spatial information (e.g., longitudinal dimension) to bolt temperature may be compiled or otherwise obtained using any suitable means, such as thermal analysis software that makes calculated predictions and/or projections regarding the thermal responsivity and empirical data based on experimental activity, for example. Similar thermal profile information may be provided for connection mechanisms other than bolts.




The illustrated thermal regulator


202


is generally representative of any apparatus or other suitable device enabling controlled heating and/or cooling of a target fluid, such as may be generated by fluid supply


170


. For example, thermal regulator


202


may be provided in the form of a conventional energy applicator that is adapted for use with fluid supply


170


to heat the fluid flow. Additionally, thermal regulator


202


may include a cooling mechanism such as a refrigerant-type condenser that is adapted for use with fluid supply


170


to cool the fluid flow. Thermal regulator


202


preferably is adapted to selectively perform both the heating and cooling functions.




The illustrated fluid supply


170


is generally representative of any apparatus capable of selectively generating a hydraulic fluid flow. For example, fluid supply


170


may include a conventional arrangement comprising a source of hydraulic fluid, a variable hydraulic pump, and a controllable valve assembly cooperating with the pump to regulate the pressurizing flow of hydraulic fluid.




Fluid supply


170


is specifically adapted for use in facilitating the selective heating and/or cooling of bolt


152


. In particular, fluid supply


170


is adapted in any conventional manner for fluid communication with connection bolt


152


via fluid line


168


and fluid chamber


166


using any suitable coupling mechanism


120


. Fluid supply


170


would clearly be adapted to both inject fluid into and remove fluid from housing


158


.




Controller


108


directs the operation of thermal regulator


202


and fluid supply


170


in regard to providing the appropriate heating and/or cooling activity affecting bolt


152


, based upon comparison signal


116


. In particular, controller


108


facilitates the execution of a clearance adjustment operation which at least modifies the gib-slide separation so that the resulting clearance meets a permissible value. If the clearance measurement is acceptable, no clearance adjustment is necessary. The clearance adjustment operation takes place as follows.




Upon receiving comparison signal


116


that indicates, for example, that the current clearance measurement exceeds an allowable clearance value, controller


108


determines the type of bolt deformation that is needed. In this example, elongation of bolt


152


via thermal expansion would be suitable to accomplish the desired clearance adjustment.




Controller


108


obtains a measure of the current temperature of bolt


152


from bolt temperature signal


210


provided by temperature sensor


204


. Controller


108


accesses and retrieves from thermal database


206


thermal information


212


indicating the temperature level and/or temperature variation needed to implement the bolt elongation that will produce the desired clearance adjustment via actuated displacement of gib


54


.




Controller


108


suitably processes comparison signal


116


, bolt temperature signal


210


, and thermal data


212


and generates a suitable thermal control signal


214


applied to thermal regulator


202


and a flow control signal


216


applied to fluid supply


170


. The thermal control signal


214


directs thermal regulator


202


to thermally process the fluid provided by fluid supply


170


in a manner indicated by control signal


214


.




For example, thermal control signal


214


may direct thermal regulator


202


to heat the temperature of the fluid to a certain temperature, which corresponds to a thermal level that controller


108


previously determined would produce the desired bolt elongation and subsequent clearance adjustment. The flow control signal


216


directs fluid supply


170


to generate a hydraulic flow having a selective flow rate.




A similar process would be undertaken by control system


200


to effectuate other deformation behaviors in bolt


152


. For example, if the specified clearance adjustment can be carried out using a contraction of bolt


152


(i.e., compression or reduction in the longitudinal dimension), control system


200


may implement this operation by cooling bolt


152


. For this purpose, controller


108


would suitably direct the operation of thermal regulator


202


and fluid supply


170


to develop a fluid flow


172


sufficient to perform the desired cooling operation on bolt


152


. Such a cooling operation would utilize information from thermal database


206


and temperature sensor


204


in a manner similar to that used to execute the heating operation discussed previously.




In certain forms of the invention, a full clearance close-out may be deemed the most acceptable option for establishing the steady-state spatial relationship between slide


20


and gib


54


. In this case, the allowable clearance values stored in database


104


will be set to zero (0), so that comparison signal


116


embodies a representation of the detected spatial separation Δd. Alternately, control system


200


may be provided in a form that eliminates or avoids the comparison operation, instead being adapted to simply transmit clearance measurement signal


112


to controller


108


.




In one form of control system


200


, the functionality of controller


108


and comparator


106


may be integrated together using a programmable logic controller (PLC). The PLC would be suitably programmed in a known manner to contain the control sequence adequate for producing the proper control signals in response to the evaluation of the clearance measurements.




The illustrated control system


200


is preferably implemented in the form of a dynamic, closed-loop feedback configuration for continuously monitoring, evaluating, and adjusting the gib-slide clearance. The detected clearance measurements would serve as feedback signals (i.e., inputs into system


200


) that are processed and used to generate the indicated hydraulic flow and thermal regulator control signals (i.e., outputs from system


200


). This feedback configuration preferably functions in a fully automated fashion, enabling the gib-slide clearances to be adjusted automatically upon the occurrence and subsequent detection and analysis of such clearances.




Control system


200


can operate at any time and for any duration, but finds particular use during press machine operation, e.g., when a workpiece is being processed during a press running cycle. Control system


200


can be adapted to selectively monitor the clearance (i.e., obtain clearance measurements) at specified intervals, although the monitoring operation preferably runs continuously.




Control system


200


can optionally include a display or other suitable notification apparatus (not shown) that reports the clearance measurements and comparison results to the operator. Additionally, an interrupt mechanism (not shown) can be provided that deactivates, disables, or suspends machine operation in the event that the clearance measurement exceeds an alarm threshold indicating the onset or occurrence of a failure condition necessitating immediate termination of the press cycle.




During operation, in reference to the gib-slide separation condition shown in

FIG. 4

, sensor


102


detects the presence of gib-slide clearance “Δd” and generates signal


112


representative thereof. This clearance measurement (as represented by signal


112


) is then evaluated, i.e., it is compared by comparator


106


to an allowable clearance value (from database


104


) pertaining to gib-slide interface


80


. For purposes of illustration, and not in limitation, it is assumed that a full clearance close-out is desired, i.e., the allowable clearance is zero (0) as supplied by database


104


.




Controller


108


generates control signals


214


and


216


based upon an evaluation of comparison signal


116


and the other controller inputs, namely, thermal data


212


and temperature signal


210


. Control signals


214


and


216


represent a command instruction set that will be effective in facilitating a full close-out of the existing gib-slide clearance.




In particular, thermal control signal


214


directs thermal regulator


202


to heat the fluid in fluid supply


170


to produce a hydraulic fluid flow


172


that raises the temperature of bolt


152


to a level sufficient to accomplish the desired clearance adjustment. As noted previously, this heating activity causes bolt


152


to expand in the longitudinal direction (i.e., an elongation), thereby actuating movement of the attached gib


54


.




More specifically, as bolt


152


elongates in the axial direction (i.e., right-ward in FIG.


4


), the accompanying actuated displacement of gib


54


continues until gib surface portion


122


abuttingly engages with slide surface portion


124


which is disposed in facing opposition thereto across the gap or clearance Δd. The thermal state of bolt


152


is thereafter maintained to hold gib


54


in its new closed-out orientation relative to slide


20


.




For gib configurations where the gib members are fixedly mounted to upright


50


, one consequence of displacing gib


54


in the indicated manner is that a gap, clearance or other such interstitial space typically appears along at least a portion of the interface


126


between gib


54


and upright


50


. In the absence of any such gib displacement that accompanies adjustment of the gib-slide clearance, this gib-upright interface


126


is otherwise defined by a firm surface-to-surface abutting contact between respective portions of gib


54


and upright


50


.




Although the present invention has been shown and described in conjunction with a mechanical press, this implementation should not be considered in limitation of the present invention as it should be apparent that the gib adjustment system has general applicability to other machine environments and industrial settings.




Additionally, although the present invention addresses the particular problem associated with the bowing activity experienced by the uprights, the present invention may clearly be used to facilitate modification of the gib-slide clearance regardless of the cause or manner in which such clearance became present.




Additionally, although the present invention is depicted in a configuration where the gib is displaced relative to the slide to effect adjustment of the clearance therebetween, it should be understood that the present invention may be extended to other uses involving adjustment of the clearance between the gib and any other machine component, whether stationary or movable.




Additionally, even though deformation of the illustrated connection mechanism (e.g., bolt) is used to make clearance adjustments in the lateral direction, this should not be considered a limiting feature of the present invention. Rather, it should be apparent that the connection bolt (and any other suitable actuator mechanisms) may be suitably configured to enable gib-slide clearance adjustments to be made in any direction, e.g., longitudinal (up-and-down), lateral (side-to-side), transverse (front-to-back), cross-wise, and diagonal. In general, a gib-slide clearance adjustment can be made anywhere that a gib member is used.




Furthermore, although the present invention has been directed to a mechanism for selectively displacing a gib, this feature is simply illustrative and should not be considered in limitation of the present invention, as it should be apparent that the adjustment mechanism may be readily adapted for use in actuating the movement of parts and components other than a gib. For example, other structures that may be adapted for movement may include, but are not limited to, support structures, bearing members, frame elements, and other similar arrangements that serve to position, locate, guide, support, frame, and align.




Additionally, although the embodiments of the present invention have used a connection bolt as the preferred actuating mechanism to effect displacement of the gib, the invention is not so limited but should be considered as broadly encompassing any suitable actuator apparatus having deformable properties that can be adapted for use in selectively displacing a certain machine element.




While this invention has been described as having a preferred design, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.



Claims
  • 1. An apparatus for use in conjunction with a press machine, said press machine comprising a slide, a gib, and a frame, said apparatus comprising:a connection assembly comprising at least one connection mechanism, each connection mechanism configured for providing a connection between said gib and said frame; and a module to selectively at least one of heat and cool at least a portion of at least one said connection mechanism.
  • 2. The apparatus as recited in claim 1, wherein at least one said connection mechanism comprises at least one of a bolt, a screw, and a tie rod nut combination.
  • 3. The apparatus as recited in claim 1, wherein at least one said connection mechanism has a thermally-sensitive deformation characteristic enabling the respective connection mechanism to exhibit at least one of expansion and contraction, the expansion being in response to a heating influence and the contraction being in response to a cooling.
  • 4. The apparatus as recited in claim 1, wherein said module further comprises:a fluid supply apparatus disposed in operative fluid communication with at least one said connection mechanism.
  • 5. The apparatus as recited in claim 1, further comprises:a sensor to provide a measure of the spatial relationship between said gib and said slide; and a controller operatively connected to said sensor and operatively connected to said module.
  • 6. The apparatus as recited in claim 5, wherein said connection assembly, said module, said sensor, and said controller cooperatively defining a feedback configuration.
  • 7. The apparatus as recited in claim 1, wherein said frame comprises at least one upright support member.
  • 8. A system for use in conjunction with a press machine, said press machine comprising a slide, a gib, and a frame, said system comprising:a connection assembly comprising at least one connection element, each connection element configured for providing a connection between said gib and said frame; and a control system operatively associated with said connection assembly, said control system being adapted to selectively induce the deformation of at least one said connection element.
  • 9. The system as recited in claim 8, wherein the selective deformation activity involving said connection assembly being suitable to effectuate a selective change in the spatial relationship between said gib and said slide.
  • 10. The system as recited in claim 8, wherein said frame comprises at least one upright support member and said gib comprises at least one gib member, each said connection element being configured for association with a respective gib member and a respective upright support member in such a manner so as to provide a connection therebetween.
  • 11. The system as recited in claim 8, wherein said control system further comprises:a fluid supply apparatus disposed in operative fluid communication with at least one said connection element.
  • 12. The system as recited in claim 8, wherein at least one said connection element comprises at least one of a bolt, a screw, and a tie rod nut combination.
  • 13. The system as recited in claim 8, wherein said control system further comprises:an apparatus to selectively at least one of heat and cool at least a portion of at least one connection element.
  • 14. The system as recited in claim 13, wherein said control system further comprises:a sensor configured to provide a measure of a spatial relationship between said gib and another element of said press machine; and a controller to control the operation of said apparatus, using the spatial measurement provided by said sensor.
  • 15. The system as recited in claim 14, wherein the spatial measurement provided by said sensor being capable of defining a possible clearance between said gib and said slide.
  • 16. The system as recited in claim 8, wherein the deformation activity involving said connection assembly occurring in response to the influence of a thermal treatment process being carried out under the direction of said control system.
  • 17. A press, comprising:a crown and a bed; a movable slide disposed for operative movement in opposed relation to said bed; a frame to guide operative movement of said slide; a gib assembly, said gib assembly comprising at least one gib member; a connection assembly comprising at least one connection element, each said connection element providing a connection between said frame and a respective gib member; and a control system, said control system being configured to selectively at least one of heat and cool at least a portion of at least one said connection element.
  • 18. The press as recited in claim 17, wherein the selective at least one of heating and cooling activity provided by said control system in relation to an affected said connection element being effective in causing an expansion behavior and/or a contraction behavior, respectively, in the affected connection element.
  • 19. The press as recited in claim 17, wherein the selective at least one heating and cooling activity provided by said control system in relation to an affected connection element being effective in inducing a change in the spatial relationship between said slide and the gib member associated therewith.
  • 20. The press as recited in claim 17, wherein said control system further comprises:a fluid supply apparatus disposed in operative fluid communication with at least one said connection element.
  • 21. The press as recited in claim 17, wherein at least one said connection element comprises at least one of a bolt, a screw, and a tie rod nut combination.
  • 22. The press as recited in claim 17, wherein said control system further comprises:a sensor to provide a measure of the spatial relationship between said gib and said slide; and a controller to control the at least one of heating process and cooling process operatively carried out by said control system, using the spatial measurement provided by said sensor.
  • 23. The press as recited in claim 22, wherein the spatial measurement provided by said sensor being capable of defining a possible clearance between said gib and said slide.
  • 24. A method for use in conjunction with a press machine, said press machine including a slide, a gib, a frame, and a connection assembly, said connection assembly including at least one connection element, said method comprising the steps of:providing a measure of the spatial relationship between said gib and said slide; and deforming said at least one connection element, using the spatial measurement in determining an extent to which said at least one connection element is to be deformed.
  • 25. The method as recited in claim 24, wherein the deformation step further includes the steps of:selectively at least one of heating and cooling the connection element specified for deformation.
  • 26. The method as recited in claim 24, wherein the deformation step further includes the steps of:directing fluid against the connection element specified for deformation.
  • 27. A method for use in adjusting a clearance between a gib and a slide of a press machine, said press machine including a frame, said method comprising the steps of:establishing a connection between said gib and said frame using at least one connection element; and deforming said at least one connection element in a controlled manner so as to thereby adjust the clearance between said gib and said slide.
  • 28. The method as recited in claim 27, further includes the steps of:determining the possible clearance between said gib and said slide; and controlling the deformation operation based upon at least one parameter, the clearance determination being one said parameter used in said controlling step.
  • 29. A method for use in adjusting a clearance between a gib and a slide of a press machine, said press machine including a frame, said method comprising the steps of:establishing a connection between said gib and said frame using at least one connection element; and selectively at least one of heating and cooling said at least one connection element.
  • 30. The method as recited in claim 29, wherein the selective at least one of heating and cooling step in relation to a specified connection element further includes the step of:directing fluid against a specified said connection element.
  • 31. The method as recited in claim 29, further includes the steps of:determining the possible clearance between said gib and said slide; and controlling the selective at least one of heating and cooling operation based upon at least one parameter, the clearance determination being at least one parameter used in said controlling step.
CROSS REFERENCE TO RELATED APPLICATIONS

This application is based upon U.S. Provisional Patent Application Ser. No. 60/292,728, filed May 22, 2001, upon which priority has been claimed.

US Referenced Citations (9)
Number Name Date Kind
2582889 Sedgwick Jan 1952 A
3675976 Carrieri et al. Jul 1972 A
4161342 Nelsen Jul 1979 A
4397232 Schockman et al. Aug 1983 A
4502379 Sato Mar 1985 A
4794781 Shiga et al. Jan 1989 A
5285722 Schockman Feb 1994 A
5775212 Takao Jul 1998 A
5909705 Short et al. Jun 1999 A
Provisional Applications (1)
Number Date Country
60/292728 May 2001 US