Rotary drilling methods employing a drill bit and drill stems have long been used to drill wellbores in subterranean formations. Drilling fluids or muds are commonly circulated in the well during such drilling to cool and lubricate the drilling apparatus, lift drilling cuttings out of the wellbore, and counterbalance the subterranean formation pressure encountered. The recirculation of the drilling mud requires the fast and efficient removal of the drilling cuttings and other entrained solids from the drilling mud prior to reuse. Shaker separators are commonly used to remove the bulk solids from the drilling mud.
A shaker separator consists of an elongated, box-like, rigid bed and a screen attached to, and extending across, the bed. The bed is vibrated as the material to be separated is introduced to the screen which moves the relatively large size material along the screen and off the end of the bed. The liquid and/or relatively small sized material is passed into a pan. The bed can be vibrated by pneumatic, hydraulic, or rotary vibrators, in a conventional manner.
Various solids are brought up from the wellbore with the mud, including drill cuttings, clay, and debris. Sometimes clay that is directed into the shaker separator with the drilling fluid is sticky and heavy. Such solids risk causing screen breakage because they stick to the screen and are not transported to the discharge end of the shaker in an efficient manner. In such cases, it is desirable to lower the discharge end of the shaker bed to assist in the removal of the sticky solids from the screen.
At other times, coarse solids are easily conveyed along the top of the screen by the vibratory motion of the shaker. In order to preserve the drilling mud and increase the volume flow rate of the mud being directed into the separator, it is desirable to raise the discharge end of the shaker bed. When the discharge end is raised, the mud flow rate may be maximized while mud loss over the screen is minimized.
Some shaker separators have been built with systems to elevate the discharge end of the shaker bed. Many of these systems have employed manual operation techniques, such as hand wheels or jacks, to raise and lower the end of the bed. Other systems have included hydraulic lifts that are independently actuated, often requiring time and finesse by the operator to laterally level the discharge end of the shaker bed. Further, these systems have also included solenoids, which may be undesirable in the hazardous locations in which shaker separators are often used, particularly when separating drill cuttings from drilling mud. Thus, there is a need for a system to raise the discharge end of the shaker bed quickly and safely while keeping it level from side to side.
In one aspect, the invention relates to an apparatus for angularly positioning a shaker bed including a discharge end, the apparatus including an air source providing pressurized air, an hydraulic tank in selective communication with the air source and containing a quantity of fluid, at least one bellow in selective fluid communication with the hydraulic tank, and a lift control assembly controlling communication of pressurized air between the air source and the hydraulic tank and controlling communication of fluid between the hydraulic tank and the at least one bellow.
In another aspect, the invention relates to an apparatus for angularly positioning a shaker bed including a discharge end, the apparatus including an air source providing pressurized air, an hydraulic tank in selective communication with the air source and containing a quantity of fluid, at least one bellow in selective fluid communication with the hydraulic tank, and a lift control assembly controlling communication of pressurized air between the air source and the hydraulic tank and controlling communication of fluid between the hydraulic tank and the at least one bellow, wherein the lift control assembly includes a tank control valve selectively actuated to communicate air between the air source and the hydraulic tank, a skinner fluid valve selectively actuated to communicate fluid between the hydraulic tank and the at least one bellow, a shuttle valve selectively actuated to actuate the skinner fluid valve, a first pilot control valve selectively operable to simultaneously communicate air from the air source to actuate the shuttle valve and to actuate the tank control valve, wherein when the tank control valve is actuated, air is communicated into the hydraulic tank to displace fluid therein and when the shuttle valve is actuated, the skinner fluid valve communicates the displaced fluid from the hydraulic tank to the at least one bellow to raise the discharge end, a second pilot control valve selectively operable to communicate air from the air source to the shuttle valve, wherein when the second pilot control valve is operated, the tank control valve vents air from the hydraulic tank and actuation of the shuttle valve actuates the skinner fluid valve to communicate fluid between the at least one bellow and the hydraulic tank, and wherein the weight of the discharge end compresses the at least one bellow to force fluid from the at least one bellow to the hydraulic tank, thereby lowering the discharge end.
In yet another aspect, the invention is directed to a method of angularly adjusting a shaker bed, wherein the shaker bed includes a discharge end having a discharge end weight, the method including positioning a first valve to set the desired direction of travel for the discharge end, operating a second valve to communicate air from an air source to an actuator of a third valve, wherein air from the air source actuates the third valve to communicate fluid between an hydraulic tank and at least one bellow coupled to the discharge end, wherein when the first valve is positioned to raise the discharge end, air is communicated from the air source to the hydraulic tank, thereby displacing fluid in the hydraulic tank and forcing the fluid into the at least one bellow and when the first valve is positioned to lower the discharge end, air is vented from the hydraulic tank and fluid from the at least one bellow is forced back into the hydraulic tank by the discharge end weight, and releasing the second valve when the discharge end has reached the desired location.
Other aspects and advantages of the claimed subject matter will be apparent from the following description and the appended claims.
Referring to
A flow box 16 is located at a feed end 22 of the shaker bed 12 to direct solid-bearing drilling mud to the screens 26, located therein. A slide 28 may be located at the discharge end 30 of the shaker bed 12 to direct separated solids to a collection area (not shown). The shaker 10 may be mounted to a skid 32 to facilitate transport of the shaker 10 to the drill site as well as to aid in the positioning and relocation of the shaker 10 within the drill site.
Referring to
The lift control assembly 42 is operable to control pressurized air to and from the hydraulic tank 44 as well as to control communication of fluid between the hydraulic tank 44 and each of the bellows 46, 48. As will be described, the lifting system 40 utilizes an air over fluid hydraulic system to raise and lower the discharge end 30 of the shaker bed 12, thereby providing a range of incline to the bed 12 of the shaker separator 10.
The hydraulic tank 44 is provided with a predetermined amount of liquid. In one embodiment, the liquid is water, such as when the shaker separator 10 is to be operated in temperatures where the water will not freeze. In one embodiment, the liquid is a fluid having an hydraulic fluid having a freezing point low enough for use in cold climates. A pneumatic line 72 directs air into the hydraulic tank 44 from the lift control assembly 42. A first hydraulic line 80 directs the liquid to the bellows 46, 48. The flow through the first hydraulic line 80 is controlled by the lift control assembly 42. Thus, there is not a continuously open flow line between the hydraulic tank 44 and the bellows 46, 48.
Referring to
Fluid to the first bellow 46 is provided through second hydraulic line 84 while fluid to the second bellow 48 is provided through third hydraulic line 86. The second and third hydraulic lines 84, 86 are connected to the hydraulic junction 82 in parallel such that, when the third valve 74 is open, liquid is communicated to the first and second bellows 46, 48 simultaneously. Further, when the third valve 74 is closed, the liquid may be communicated between the first bellow 46 and the second bellow 48 via the second and third hydraulic lines 84, 86.
Continuing to refer to
Air from the pressure regulator 90 is provided to the first valve 64 through the first pneumatic line 66 and to the second valve 68 through the first pilot line 70. The first valve 64 can be toggled between two positions, corresponding to raising and lowering the discharge end 30 of the shaker bed 12. Further, the first valve 64 is a three-way valve, that is there are three ports into or out of which air may be directed. In a first position, corresponding to the operation of raising the discharge end 30, the pressurized air from the regulator 90 enters one port of the first valve 64 and exits a second port of the first valve 64, which port directs the air to the second pneumatic line 72 and the hydraulic tank 44. In a second position of the first valve 64, corresponding to the operation of lowering the discharge end 30, air, displaced by fluid forced back into the hydraulic tank 44, is forced from the hydraulic tank 44 through the second pneumatic line 72 to the first valve 64 is vented through a third port of the first valve 64. In one embodiment, the first valve 64 is a three-way, two position ball valve.
In one embodiment, the second valve 68 is biased to a closed position such that the pressurized air from the first pilot line 70 is not directed to the second pilot line 78 unless the second valve 68 is manually actuated. While in the normally closed position, the second valve 68 provides a vent for air in the second pilot line 78. Upon actuation of the second valve 68, the pressurized air from the first pilot line 70 is directed to the second pilot line 78. Air directed through the second pilot line 78 provides communication to the actuator of the third valve 74, thereby actuating the third valve 74 when the second valve 68 is actuated. In one embodiment, the second valve 68 is a signal valve.
The third valve 74 is biased to a closed position thereby preventing communication of liquid through the first hydraulic line 80 to the hydraulic junction 82. As previously explained, when the third valve 74 is actuated, fluid flow between the hydraulic tank 44 and the first and second bellows 46, 48 is open. In one embodiment, the third valve 74 is a two-way ball valve.
Referring to
To lower the discharge end 30 of the shaker separator 10, an operator places the first valve 64 to a second position corresponding to lowering the discharge end 30, again using a handle, knob, or other such interface device. When the first valve 64 is placed into the second position, any air under pressure in the second pneumatic line 72 and the hydraulic tank 44 may be vented. So long as the third valve 74 remains closed, only a minimal amount of air will be vented and the discharge end 30 will remain in the raised position. The operator actuates the second valve 68 to open fluid communication from the air supply 88 to the actuator 76 of the third valve 74. When the air through the second pilot line 78 actuates the third valve 74, the third valve 74 opens to provide fluid communication of the liquid between the first and second bellows 46, 48 and the hydraulic tank 44. With pressure on the fluid released, the fluid moves back into the hydraulic tank 44 while the third valve 74is open. The weight of the shaker separator 10 on the first and second bellows 46, 48 forces the liquid back into the hydraulic tank 44. Air from the hydraulic tank 44, displaced by the liquid, is forced back through the second pneumatic line 72 and vented through the first valve 64. When the bed 12 of the shaker separator 10 has reached the desired declination angle, the operator releases the second valve 68 to stop the flow of liquid from the first and second bellows 46, 48 to the hydraulic tank 44. This again confines the fluid in the first and second bellows 46, 48 and the second and third hydraulic lines 84, 86 and freezes the discharge end 30 in the desired position.
Referring to
Referring to
One of skill in the art will appreciate that some variation of the components described are possible. For example the first and second bellows 46, 48 may be replaced with other types of hydraulic lifters. Another variation includes replacing the first and second bellows 46, 48 with a single lifter centrally located along the discharge end 30 of the shaker bed 12.
In one embodiment of the lifting system 40′, depicted in
A pneumatic line 72 connects the tank control valve 64′ to the hydraulic tank 44. A first pilot line 70′ connects the first pilot valve 68′ to the shuttle valve 112 and a second pilot line 70″ connects the second pilot valve 68″ to the shuttle valve 112. A third pilot line 78′ connects the shuttle valve 112 to an actuator 76′ on the skinner fluid valve 74′. A first hydraulic line 80′ connects the hydraulic tank 44 to the skinner fluid valve 74′. A second hydraulic line 114 splits into two sub-hydraulic lines 84′, 86′ going to each of the bellows 46, 48, which are coupled to the shaker separator 10 near the discharge end 30.
To raise the discharge end 30 of the shaker separator 10, an operator actuates the first pilot valve 68′. Air flows through the first pilot valve 68′ to the shuttle valve 112 and to a pilot port of the tank control valve 64′. The shuttle valve 112 directs the air to the third pilot line 78′ and actuates the skinner fluid valve 74′. Actuation of the skinner fluid valve 74′ opens fluid communication between the hydraulic tank 44 and the bellows 46, 48 through the first hydraulic line 80′ and the second hydraulic line 114. The air flow to the pilot port of the tank control valve 64′ actuates the tank control valve 64′ to provide pressure regulated air to the hydraulic tank 44. The pressure regulated air displaces fluid in the hydraulic tank 44, causing the fluid to exit the tank 44 through the first hydraulic line 80′. The fluid is forced from the tank 44 through the skinner fluid valve 74′ into the bellows 46, 48, causing them to expand and raise the discharge end 30 of the shaker separator 10. When the first pilot valve 68′ is released by the operator, air pressure through the first pilot line 70′ to the shuttle valve 112 and air pressure to the pilot port of the tank control valve 64′ drops. The drop in air pressure on the shuttle valve 112 releases the actuation of the skinner fluid valve 74′, returning it to its normally closed position and terminating fluid communication between the hydraulic tank 44 and the bellows 46, 48. The drop in air pressure to the tank control valve 64′ releases it to its normal position wherein air in the hydraulic tank 44 and the pneumatic line 72 is vented and air flow into the hydraulic tank 44 from the air supply is stopped.
To lower the discharge end 30 of the shaker separator 10, the operator actuates the second pilot valve 68″. When the second pilot valve 68″ is actuated, air is directed to the shuttle valve 112. The pilot signal to the shuttle valve 112 causes it to open and provide air flow to the third pilot line 78′, thereby actuating the skinner fluid valve 74′. Upon actuation of the skinner fluid valve 74′, the first and second hydraulic lines 80′, 114 are in fluid communication, providing fluid communication between the bellows 80′, 114 and the hydraulic tank 44. The tank control valve 64′ remains in its biased position wherein air from the hydraulic tank 44 is vented therethrough. The bellows 46, 48 are compressed by the weight of the shaker separator 10 causing the fluid therein to flow back to the hydraulic tank 44. Air displaced by the fluid is vented through the tank control valve 64′. When the bed 12 has reached the desired angle, the operator releases the second pilot valve 68″, forcing the cessation of the pilot signal to the shuttle valve 112 and the return of the skinner fluid valve 74′ to its biased, closed position. The closure of the skinner fluid valve 74′ stops flow from the bellows 46, 48 to the hydraulic tank 44 and the bed 12 is maintained at the desired angle.
In one embodiment, an electrical interlock solenoid valve 116 is included in parallel with the skinner fluid valve 74′ between the first and second hydraulic lines 80′, 114. In one embodiment, a needle valve 118 and silencer 120 is included at the venting port of the tank control valve 64′. In one embodiment, a filter 122 is included at the inlet to the lift control assembly 42′.
While the claimed subject matter has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that other embodiments can be devised which do not depart from the scope of the claimed subject matter as disclosed herein. Accordingly, the scope of the claimed subject matter should be limited only by the attached claims.
This application claims priority to U.S. Provisional Patent Application Ser. No. 60/676,691 filed on Apr. 30, 2005 entitled, “Method and Apparatus for Angularly Positioning a Shaker Separator Bed” incorporated herein by reference for all purposes.
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4882054 | Derrick et al. | Nov 1989 | A |
5156749 | Williams | Oct 1992 | A |
5614094 | Deister et al. | Mar 1997 | A |
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7168569 | Peresan | Jan 2007 | B2 |
Number | Date | Country | |
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20060254964 A1 | Nov 2006 | US |
Number | Date | Country | |
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60676691 | Apr 2005 | US |