Claims
- 1. In an apparatus for incorporating an additive material into a fibrous web wherein the fibers in the web are bonded to each other at spaced points of contact to form a porous element by application of a fluid heating medium, the improvement which comprises a source of the additive material, a source of the heating medium, a forming die for shaping a fibrous web passing therethrough into an elongated element, means defining passageways to carry the heating medium from the source of heating medium into the forming die to contact the fibrous web as it passes therethrough, means to entrain a quantity of the additive material into the flowing heating medium before it reaches the forming die to produce a mixture of additive material and heating medium, whereby the web of fibers is contacted with the mixture of heating medium and additive material in the forming die to simultaneously carry the additive material into the fibrous web and heat the fibers in the web to bond the fibers to each other at spaced points of contact to form the porous element.
- 2. The improvement of claim 1, further including an adjustable venturi assembly to draw the additive material from said source of additive material into the stream of the heating medium to form the mixture of heating medium and additive material.
- 3. The improvement of claim 2, wherein the venturi assembly includes a nozzle having a decreasing cross-section to accelerate the flow of the heating medium and produce a region of low pressure at the nozzle exit, whereby a controlled quantity of the additive material is aspirated from the source of such material by the resulting pressure gradient to entrain the additive material in the flowing heating medium so that the additive material is carried by the heating medium into the forming die.
- 4. The improvement of claim 1, wherein the forming die defines an elongated confined forming zone through which the web of fibers is passed, and a plurality of peripheral apertures in said forming die for injecting said mixture of heating medium and additive material into said forming zone as the web of Fibers passes therethrough.
- 5. The improvement of claim 4, wherein said peripheral apertures extend diametrically into said forming zone.
- 6. The improvement of claim 1, further including means to melt blow the web of fibers as they are extruded and before they are fed into said forming die.
- 7. The improvement of claim 6, wherein the porous element is to be used as an ink reservoir for a marking or writing instrument and said additive material is a surfactant that modifies the surface characteristics of the fibers to enhance absorptiveness and/or compatibility with particular ink formulations, said heating medium being steam, and the fibers in said web comprising at least a surface of polyethylene terephthalate.
- 8. The improvement of claim 7, comprising means to form said fibers as bicomponent sheath/core fibers wherein said sheath comprises polyethylene terephthalate.
- 9. The improvement of claim 8, comprising providing said bicomponent fibers with a core of polypropylene.
Parent Case Info
[0001] This is a complete application claiming benefit of provisional application Ser. No. 60/369,319 filed Apr. 3, 2002.
Provisional Applications (1)
|
Number |
Date |
Country |
|
60369319 |
Apr 2002 |
US |
Divisions (1)
|
Number |
Date |
Country |
Parent |
10384703 |
Mar 2003 |
US |
Child |
10891308 |
Jul 2004 |
US |