Patent Application
20130259542
Most commercial color printing uses three or four subtractive primary colour inks, typically: Cyan (C), Magenta (M), Yellow (Y) and usually also Black (K). A color image to be printed is first separated into a respective primary-color image (color separation) for each ink and these images are then printed as superimposed layers (color planes), using a halftoning process.
In order to keep consistent colors within a page and among pages, printing devices need to maintain consistent registration among the color planes. Registration changes can also lead to the appearance of moiré and banding artefacts. Registration changes may arise for a variety of reasons such as mechanical, optical and electrical features of the printer, mechanical shocks, deformations of the printing substrate (typically paper), etc.
Various techniques are known for monitoring color plane registration (CPR) the most common of which is to print a CPR test page with both nominally-aligned horizontal lines and nominally-aligned vertical lines in each of the inks being used (as used herein in relation to color plane registration, the term “vertical” means the direction of process flow through the printing system whereas “horizontal” means the direction transverse to the process flow). The printed test page is then imaged to form a digital image from which the out-of-alignment distances between the different-colored lines are measured. Typically, the lines of one color (usually black) are used as a reference and the distance of each of the other lines from the black is then measured to give mis-registration values in both the vertical and horizontal directions.
CPR test pages are used, for example, during initial set up of a printing system; they are also used in diagnostic processes where, following detection of imperfections in printed jobs, various different tests are carried out using test-specific test pages, to identify the printing system fault giving rise to the detected imperfections.
Embodiments of the invention will now be described, by way of non-limiting example, with reference to the accompanying diagrammatic drawings, in which:
The LEP print engine 10 shown in
The latent image on the drum 11 is developed through the application of the liquid toner which adheres to the discharged areas of the drum 11 in a uniform layer developing the latent electrostatic image into a toner image. The toner image is transferred from the drum 11 to an intermediate transfer roller 15 and then from the intermediate transfer roller 15 to a print medium 16 as the latter passes through a nip between the roller 15 and a pressure roller 17. Print medium 16 represents generally any suitable print medium and may be delivered to print engine 10 as a continuous web dispensed from a roll or as individual sheets. An LED lamp or other suitable discharging device 18 removes residual charge from the drum 11 and toner residue is removed at a cleaning station 19 in preparation for developing the next image or for applying the next toner color plane.
The print engine 10 is controlled by a control and processing subsystem 20 that typically takes the form of a program controlled processor 21, and associated computer-readable storage medium (memory) 22 comprising both volatile and non-volatile sections. The memory 22 stores a set of programs 23 for causing the processor 21 to control the operation of the printing engine 10 and to carry out processing such as initial color management processing and halftone processing of input image data 25 to derive signals for controlling the photo imaging sub-system 13. The memory 22 also serves as a temporary store for intermediate processing results. It will be appreciated that the control and processing subsystem 20 may take other forms such as dedicated hardware (for example an ASIC or suitable programmed field programmable array).
As already noted, maintaining consistent registration among the color planes is important for a number of reasons, including for color consistency and the avoidance of moiré and banding artefacts; as a consequence, color plane registration (CPR) is often monitored to enable gross mis-registration to be corrected. Since registration can be affected by a variety of printer problems, careful analysis of monitored CPR values can aid the identification of such problems.
Accordingly, in the present example embodiment, in order to facilitate assessment of the operation of the printing system comprising the print engine 10, the print engine 10 is caused to print a test job in accordance with CPR test image data 24 (for example, held in memory 22 or externally supplied). In the current example embodiment the test print job comprises a set of four test sheets 26 giving four test pages where the print engine 10 is part of a simplex printing system, or eight test pages where the print engine 10 is part of a duplex printing system printing on both the front and back of each sheet (as used herein in relation to printed media, the term ‘page’ means a printed side of a media sheet). Regarding the use of the terms ‘simplex’ and ‘duplex’ herein, it should be noted that when referring to the test pages, ‘simplex pages’ is used to refer to the pages constituted by the front of the printed sheets and ‘duplex pages’ to pages constituted by the rear of the printed sheets. Rather than the duplex test pages being printed as the rear of the sheets whose printed fronts form the simplex test pages, it would alternatively be possible to print the simplex test pages as the front of four sheets and the duplex test pages as the rear of a further four sheets (in this case, the rear of the sheets printed with the simplex test pages and the front of the sheets printed with the duplex test pages will generally be printed with an arbitrary image).
The form of the test pages will be described in more detail later on with reference to
Once printed, the test pages 26 are passed to a digital imaging subsystem 30 (for example, a scanner or CCD device) that may either be integrated into the print engine 10 or be a completely separate system. The digital imaging subsystem 30 is arranged to process the digital images of the test pages and to determine from these images horizontal and vertical mis-registration (MR) values for each of the color planes C, M, and Y at each test point and along the series of theta markings (the black color plane being taken as a reference) These MR values are output as raw CPR data 31 for further processing either directly or via the intermediary of a data store. As will be more fully explained below, the raw CPR data 31 provides for each MR value, a set of identifying coordinates in terms of ID, Page, H/V, Position Location and Color. The subsystem 30 may be a distributed form with the MR values being determined from the digital images remotely from where the images are generated.
Processing of the raw data 31 is carried out in CPR processing subsystem 32 which, for example, is a standard computer running appropriate processing software; the processing subsystem may alternatively be implemented as part of the print-engine control and processing subsystem 20.
The CPR processing subsystem 32 is arranged to carry out an initial processing step 33 in which it extracts basic mis-registration parameters from the raw data 31 and derives various other related parameters that are used in subsequent processing steps. These extracted and derived parameters (generically referred to herein as ‘mis-registration parameters’) can conveniently be organised into database tables 34 and stored in a storage device 35 for access by the next processing step 36; alternatively, the extracted and derived parameters can be output from step 34 directly to the processing step 36.
The processing step 36 is an analysis step in which the mis-registration parameters are analysed to determine one of the following outcomes:
Where outcome [ii] is determined, appropriate print-engine registration adjustment is carried out (step 37 and dashed arrow 39) either automatically or under the control of an operator.
Where outcome [iii] is determined, fault diagnostics step 38 is carried out to identify the potential print-engine problem and enable appropriate corrective action to be taken (dashed arrow 39). Fault diagnosis can be carried out automatically (for example, using an expert system) or under the control of a service engineer (and potentially with the help of an advisory expert system).
The analysis step 36 can report the determined outcome through a printed report or through a user interface of the CPR processing subsystem 32; in either case, the report can include both a summary of the main results of the analysis and more detailed information on critical mis-registration parameter values.
More generally, the analysis results produced by step 36 can be used to produce output signals for one or more of the following:
The CPR processing subsystem 32 can be distributed over multiple computing entities; in one implementation the MR parameter extraction and processing step 33 is carried out by one computer and the extracted and derived parameters stored in the tables 35 held in a network drive (storage 34), and a second computer is subsequently used to access the tables 35 and carry out the processing step 36.
A more detailed description of the
Each page 40 is also printed with a plurality of CPR test points 41 (localized areas) distributed over the page in three columns 42, 43, 44 positioned in the left edge region, the centre, and the right edge region respectively of the test page with twelve test points spaced down each column (giving twelve rows each of three test points). Each test point on a page can thus be identified by its position across the page (left, right or center) and its location down the page (one of twelve possible locations). The test points in the two rows nearest the page leading edge are referred to as the leading edge (LE) test points, those of the middle eight rows as the middle test points, and those of the last two rows as the trailing edge (TE) test points.
As shown in detail in
In addition to the test points 41, each test page 40 is printed with a vertical series 50 of 434 theta test markings spaced at 1 mm vertical intervals and each of the same form as the CPR test marking 46 for measuring vertical MR values.
In the digital imaging subsystem 30, after a printed set of test pages has been digitally imaged, for each test marking 45 and 46 of the test points 41 and for each theta test marking of the vertical series 50, the distance between each color line in the set of color lines 48V/H and the corresponding reference line 47V/H is measured to produce a Δ value:
Cyan horizontal mis-registration C—MRH=ΔHC−OffsetH
Magenta horizontal mis-registration M—MRH=ΔHM−OffsetH
Yellow horizontal mis-registration Y—MRH=ΔHY−OffsetH
Cyan vertical mis-registration C—MRV=ΔVC−OffsetV
Magenta vertical mis-registration M—MRV=ΔVM−OffsetV
Yellow vertical mis-registration Y—MRV=ΔVY−OffsetV
These computed MR values form the values included in the raw data 31 (see
Parameter Extraction and Processing Step 33
In due course the raw data 31 is accessed by the CPR processing subsystem 32 where the previously-mentioned initial MR parameter extraction and processing step 33 is carried out. As depicted in
Sub-Step 52
In the sub-step 52, basic CPR parameter values are derived and stored to Tables 1 to 4 illustrated in
Table 1—Basic MR Values
The basic H and V MR values (Y_MRH, M_MRH, C_MRH, and Y_MRV, M_MRV, C_MRV,) for the test points 41 are extracted from the raw data 31 and stored to Table 1 along with their associated coordinate data—Table 1 is formed as two sub-tables, one for the basic H MR values (hereinafter called the ‘HBasic’ values) and one for the V MR values (hereinafter called the ‘VBasic’ values). Each sub-table comprises 864 rows (3 color×288 test points per color).
Table 2—Color-to-Color MR Maximum Values
For each test point 41, the maximum of the H and V color-to-color MR values (herein called CMR values) are derived:
CMR=max(|Y—MR|, |M—MR|, |C—MR|, |Y—MR−M—MR|, |Y—MR−C—MR|, |M—MR−C—MR|)
The CMR values are stored to Table 2 along with the coordinate data of the associated test points—Table 2 is formed as four sub-tables, one each for the simplex H CMR values, the simplex V CMR values, the duplex H CMR values and the duplex V CMR values (in this context and in similar contexts below, ‘simplex’ is being used to refer to the front of the printed sheets and ‘duplex’ to the rear of the printed sheets). Each sub-table comprises 144 rows (4 pages×36 test points per page).
Table 3—MR Range Per Point
For each color Y, M, C, the ranges of H and V MR values at corresponding test points 41 on the simplex/duplex pages are computed:
MR_RangePerPoint=Max4
The MR_RangePerPoint values are stored to Table 3 along with the coordinate data identifying which of the thirty-six test points on a page is involved—Table 3 is formed as four sub-tables, one each for the simplex H MR_RangePerPoint values (‘SHMR_RangePerPoint’ values), the simplex V MR_RangePerPoint values (‘SVMR_RangePerPoint’ values), the duplex H MR_RangePerPoint values (‘DHMR_RangePerPoint’ values) and the duplex V MR_RangePerPoint values (‘DVMR_RangePerPoint’ values). Each sub-table comprises 108 rows (3 colors×36 test points per color).
Table 4 MR_Av. Per Point
For each color Y, M, C, average H and V MR values (‘MR_AvPerPoint’ values) are computed across the simplex/duplex pages for the corresponding test points 41 on these pages as:
MR_AvPerPoint=(Max4
(Note that is an average of the maximum and minimum MR values rather than an average across all MR values). The MR_AvPerPoint values are stored to Table 4 along with the coordinate data identifying which of the thirty-six test points on a page is involved—Table 4 is formed as four sub-tables, one each for the simplex H MR_AvPerPoint values (‘SHMR_AvPerPoint’ values), the simplex V MR_AvPerPoint values (‘SVMR_AvPerPoint’ values), the duplex H MR_AvPerPoint values (‘DHMR_AvPerPoint’ values) and the duplex V MR_AvPerPoint values (‘DVMR_AvPerPoint’ values). Each sub-table comprising 108 rows (3 colors×36 test points per color).
Sub-Step 53
In the sub-step 53, MR-related parameters are derived concerning the first separation to be printed (in the present example, Yellow). Certain faults or incorrect adjustments of the print engine 10 (for example, print-media transport operation faults) principally affect the mis-registration behaviour of the first separation and can be detected by examining certain specific MR-related parameters. In the present example embodiment two such parameters (and related maximum values) are derived, these parameters being respectively referred to herein as “Dress” (related to Horizontal mis-registration) and Jacket” (related to Vertical mis-registration); the Jacket parameter is represented by a left and right value pair. The values derived in sub-step 53 are stored to Tables 5 to 8 illustrated in
Table 5—Dress
For each location (test-point horizontal triple) on each simplex/duplex page, the absolute value of the difference between the H MR values for the Left and Right test points is computed:
Dress=ABS(L−R12
The Dress values are stored to Table 5 along with the coordinate data identifying the page and which of the twelve locations on that page is involved—Table 5 is formed as two sub-tables, one each for the simplex Dress values (‘SHDress’ values) and the duplex Dress values (‘DHDress’ values). Each sub-table comprises 48 rows (4 pages×12 locations per page).
Table 6—MaxDress
For each simplex/duplex page, the maximum Dress value is stored to Table 5 as the MaxDress value for that page:
MaxDress=max12
Table 5 is formed as two sub-tables, one each for the simplex MaxDress values (‘SHMaxDress’ values) and the duplex MaxDress values (‘DHMaxDress’ values). Each sub-table comprises 4 rows (4 pages).
Table 7—Jacket
For each location (test-point horizontal triple) on each simplex/duplex page, the absolute value of the difference between the V MR values for the Left and Center test points is computed as is the absolute value of the difference between the V MR values for the Right and Center test points:
yellowLC=ABS(L−C12
yellowRC=ABS(R−C12
The pair of values ‘yellowLC’ and ‘yellowRC’ form the Jacket value (the ‘yellow’ being specific to the present example where yellow is the first separation). The Jacket values are stored to Table 6 along with the coordinate data identifying the page and which of the twelve locations on that page is involved—Table 6 is formed as two sub-tables, one each for the simplex Jacket values (‘SVJacket’ values) and the duplex Jacket values (‘DHJacket’ values). Each sub-table comprises 48 rows (4 pages×12 locations per page).
Table 8—MaxJacket
For each simplex/duplex page, the maximum Jacket value (whether ‘yellowLC’ or ‘yellowRC’) for the page is stored to Table 8 as the MaxDress value for that page:
MaxJacket=max12
Table 8 is formed as two sub-tables, one each for the simplex MaxJacket values (‘SHMaxJacket’ values) and the duplex MaxJacket values (‘DHMaxJacket’ values). Each sub-table comprises 4 rows (4 pages).
Sub-Step 54
The overall objective of sub-step 54 is to be able to predict what improvements are possible in color plane registration by registration adjustment on the printing system. To this end, sub-step 54 first calculates ‘shift’ values—as used herein, the term ‘shift’ means a separation-specific offset for adjusting color plane registration relative to the reference separation (K in the present example) so as to generally minimize mis-registration overall (always allowing that applying the shift may actually increase mis-registration in localised areas). After the shift values have been calculated, sub-step 54 proceeds to predict what mis-registration improvements are possible by applying the shift values to the existing MR values.
Registration adjustment of a separation on the printing system 10 will generally involve altering one or more parameters used by the control and processing subsystem 20 in deriving signals for controlling the photo imaging sub-system 13 for the separation concerned. In some printing systems it is possible to directly input desired separation adjustments (for example, in microns) which the control and processing system 20 then implements; in this case, the shift values calculated in sub-step 54 take the form of an overall average of the mis-registration values for each separation. However, other printing systems do not accommodate adjustment of registration by specified amounts but, instead, rely on adjustment ‘wizards’ to adjust registration (for example, a wizard may require the printing of a special pattern that is analyzed in four places on the left and right of the printed sheet to derive mis-registration values—these values are input into a software wizard which then calculates and implements the required shifts). Where shifts have to be implemented through a wizard, the shift calculation in sub-step 54 needs to take account of the behaviour of the wizard for the printing system concerned (that is, determine what shifts the wizard will implement given the current MR values). For present illustrative purposes, it will be assumed that the printing system can implement requested registration adjustments; however, embodiments in which the computed shift takes account of the transfer function of the printing-system CPR adjustment wizard, are also envisaged. It should also be noted that, as for the example wizard outlined above, a wizard may only use mis-registration values at a few specific points and in such cases the number of values that need to been measured and derived will generally be less than in the present example. Furthermore, a wizard may not provide for the registration adjustment of all separations relative to the reference separation so that the number of values that need to been measured and derived will be further reduced.
The shift values calculated in sub-step 54 are stored to Tables 9 to 11 illustrated in
Table 9—Vertical Shifts
For each color Y, M, C, a vertical shift value is calculated as the average of the maximum and minimum VBasic values across all the test points on the simplex/duplex pages:
VShift=(Max4
The VShift values are stored to Table 9 along with the coordinate data identifying the color involved—Table 9 is formed as two sub-tables, one each for the simplex VShift values (‘SVShift’ values), and the duplex VShift values (‘DVShift’ values). Each sub-table comprises 3 rows, one for each color.
Table 10—Vertical Shift Range
For each color Y, M, C, a vertical MR range value is calculated across all points on the simplex/duplex pages—this value is called the vertical shift range (VShiftRange) to distinguish it from the Range per point values in Table 3.
VShiftRange=(Max4
The VShiftRange values are stored to Table 10 along with the coordinate data identifying the color involved and whether the value is for the simplex or duplex—Table 10 is formed as two sub-tables, one each for the simplex VShiftRange values (‘SVShiftRange’ values), and the duplex VShiftRange values (‘DVShiftRange’ values). Each sub-table comprises 3 rows, one for each color.
Table 11—Horizontal Shifts
Horizontal shift vales are calculated for the left and right sides of the simplex/duplex pages. To this end, intermediate left and right values x_l and x_r are first computed as the average of the maximum and minimum left/right HBasic values down the simplex/duplex pages; these intermediate values are then used to calculate the HShift values:
x
—
l=(Max12locations, 4 pages, L only(SHBasic/DHBasic)+Min12locations, 4 pages, L only(SHBasic/DHBasic))/2
x
—
r=(Max12locations, 4 pages, R only(SHBasic/DHBasic)+Min12locations, 4 pages, R only(SHBasic/DHBasic))/2
Right HShift=Sign(x—r)*60*Round((abs(xr)+29/500)/60)
Left HShift=30*Round(x—l/30+(Sign(x—l)*0.5))
These formulae for the HShift values are specific to the printing system concerned and give the number of 60 micron correction steps required. The determination of appropriate formulae for other printing system will be within the competence of the ordinary skilled person in the art. The HShift values are stored to Table 11 along with the coordinate data identifying the position (Left/Right) involved—Table 11 is formed as two sub-tables, one each for the simplex Horizontal Shift values (‘SHShift’ values), and the duplex Horizontal Shift values (‘DHShift’ values). Each sub-table comprises 6 rows (2 positions L, R×3 colors).
Table 12—Vertical Basic After Shift
The measured VBasic values held in Table 1 are adjusted by the color-appropriate simplex/duplex VShift value from Table 9 to predict MR values after adjustment by the shift values:
VBasicAfterShift=VBasic−SVShift/DVShift
The VBasicAfterShift values are stored to Table 12 along with the appropriate coordinate data—Table 12 comprises 864 rows (8 pages×3 positions×12 locations×3 colors).
Table 13—Vertical CMR After Shift
Maximum-per-point post-shift V CMR values (color-to-color MR values) are derived from the shifted VBasic values of Table 12 on the same basis as the V CMR values of Table 2 were derived from the VBasic values of Table 1. The V CMRAfterShift values are stored to Table 13 along with the appropriate coordinate data—Table 13 is formed as two sub-tables, one each for the simplex V CMRAfterShift values (‘SVCMRAfterShift’ values), and the duplex V CMRAfterShift values (‘DCMRAfterShift’ values). Each sub-table comprises 144 rows (4 pages×3 positions×12 locations).
Table 14—Horizontal Basic After Shift
The measured HBasic values held in Table 1 are adjusted by the appropriate R/L simplex/duplex HShift value from Table 11 to predict MR values after adjustment by the shift values:
HBasicAfterShift=HBasic−SHShift\DHShift (L points with L Shift, R points with R Shift)
The HBasicAfterShift values are stored to Table 14 along with the appropriate coordinate data—Table 14 comprises 144 rows (8 pages×3 positions×12 locations×3 colors).
Table 15—Horizontal CMR After Shift
Maximum-per-point post-shift H CMR values (color-to-color MR values) are derived from the shifted HBasic values of Table 14 on the same basis as the H CMR values of Table 2 were derived from the HBasic values of Table 1. The H CMRAfterShift values are stored to Table 15 along with the appropriate coordinate data—Table 15 is formed as two sub-tables, one each for the simplex H CMRAfterShift values (‘SHCMRAfterShift’ values), and the duplex H CMRAfterShift values (‘DHCMRAfterShift’ values). Each sub-table comprises 144 rows (4 pages×3 positions×12 locations).
Sub-Step 55
The sub-step 55 is concerned with processing the 10416 theta-related MR values in the raw data 31 (434 theta markings in eight vertical series 50, one per page, for three colors). The basic theta value for a color at a particular one of the 434 vertical locations along a page is the vertical mis-registration between Cyan and the color. Cyan is used as the reference because it is the “quietest” separation, being the third to be printed in the current example where the printing order is Y, M, C, K (it will be appreciated that the first and fourth separations are most likely to be disrupted by imperfections in the mechanical operations of the printing system and in particular by media transport effects). Of the basic theta values themselves, the Magenta values are the “quietest” as it is the second separation (and, again, less effected by media transport and similar issues). After deriving the basic theta values have been derived, the sub-step 55 goes on to calculate various theta-related measures and carries out Fourier processing on the M theta values (as the quietest separation).
The basic theta values and related measures derived in sub-step 55 are stored to Tables 16 to 20 illustrated in
Table 16—Theta Values
The basic V MR values (Y_MRV, M_MRV, C_MRV,) for the theta markings of the vertical series 5041 are extracted from the raw data 31 and used to compute the basic theta values:
Y_theta=Y_MRV−C—MRV
M_theta=M—MRV−C—MRV
K_theta=−(C—MRV)
These basic theta values are stored to Table 16 along with their associated coordinate data—Table 16 comprises 10416 rows (8 pages×434 test points×3 colors).
Table 17—Average Theta Values
For each color Y, M, K, the average theta value avjTheta along each page is derived:
Y
—
avjTheta=avj(Ytheta(Theta))
M
—
avjTheta=avj(Mtheta(Theta))
K
—
avjTheta=avj(Ktheta(Theta))
The avjTheta values are stored to Table 17 along with associated coordinate data—Table 17 is formed as two sub-tables, one each for the simplex avjTheta values and the duplex avjTheta values. Each sub-table comprises 12 rows (4 pages×3 colors).
Table 18—Deviation of Theta Values from Average
For each color Y, M, K, the deviation (here called ‘thetaDist’) of each theta value (‘theta’, Table 16) from the average theta value for the same page (‘avjTheta’, Table 17) is determined:
thetaDist=ABS(theta−avjTheta)
The thetaDist values are stored to Table 18 along with associated coordinate data—Table 18 is formed as two sub-tables, one each for the simplex thetaDist values and the duplex thetaDist values. Each sub-table comprises 5208 rows (4 pages×434 locations×3 colors).
Table 19—Theta Percentage
For each page and each color Y, M, K on that page, the percentage of thetaDist values (Table 18) falling within a predetermined range ±20 microns is determined (this percentage is herein called the ‘theta percentage’ or ‘% theta’); the value of 20 microns for the range is an example and the range value can be made smaller or larger as experience dictates. The % theta values are stored to Table 19 along with associated coordinate data—Table 19 is formed as two sub-tables, one each for the simplex % theta values and the duplex % theta values. Each sub-table comprises 12 rows (4 pages×3 colors).
Table 20—Least Squares Polynomial
For each page and each color Y, M and K on that page, a polynomial is fitted to the corresponding theta values of Table 16 using least squares fitting; this is done for polynomials of degree 0-3 and the resultant polynomial data (here called ‘LeastSquaresFitting’ and comprising the polynomial coefficients a0 to a3 together with the sum of the squares of the residuals R2) are stored to Table 20 along with associated coordinate data. Table 20 is formed as two sub-tables, one each for the simplex LeastSquaresFitting data (‘SLeastSquaresFitting’) and the duplex LeastSquaresFitting data (‘DLeastSquaresFitting’); each sub-table comprises 48 rows (4 pages×3 colors×orders).
Table 21—Fourier Transform of theta values
Using the theta values from Table 16 for each of the colors Y, M and K on the second page, frequency components of the spatial variation of these theta values are derived using Fourier techniques well understood by persons skilled in the art. In particular, the amplitudes of three hundred specific frequencies are derived for each color Y, M and K, and are stored to Table 21. Table 21 is formed as three sub-tables, one each for the three colors Y, M and K; each sub-table comprises 300 rows one for each of the 300 frequencies considered.
MR Analysis and Report Generation Step 36
The MR parameters that are extracted and derived in step 33 and stored in tables 35 (Tables 1 to 21 described above) , are subsequently accessed and processed by the CPR processing subsystem 32 in analysis step 36. Of course, the processing carried out in step 33 is a form of analysis of the CPR data and the division of analysis between steps 33 and 36 is largely a matter of choice and convenience for the particular context concerned; indeed, steps 33 and 36 can be integrated with each other.
In the current embodiment, in step 36 (illustrated in
In generating the report, the values of various key data quantities (either directly present in the Tables or derived therefrom) are compared to predetermined threshold values, these key quantities being selected for their potential to indicate specific types of problem with the printing system. Mostly, these key quantities are reported on the main page 110.
The threshold values take two forms, namely, “Spec” threshold values that specify the acceptable operational limits for the quantities concerned, and “C_limit” values that specify warning levels for the quantities concerned. User alerts are generated when these threshold values are exceeded. Generally, the alerts take two forms:
The output of an alert message corresponds to the “Problem” outcome [i ii] shown in
For reasons of clarity, in the following description of the generation of the main and supplementary report pages in step 36, the generation of the main page is described first together with the associated threshold comparison tests. In practice, the processing associated with the generation of the supplementary pages may be carried out first and whenever a result is produced that is also to be reported on the main page, this result is stored for use on the main page; once generation of the supplementary pages is complete, the main page is generated from the stored relevant results of the supplementary pages plus any main-page specific processing that may be required.
Main Page Processing.
Referring now to the
Sub-Step 61
The sub-step 61 looks at the basic MR values (Hbasic and Vbasic from Table 1) and, in particular, monitors the percentage of MR values exceeding the corresponding C_limit threshold values (there being no Spec thresholds). For the Hbasic MR values, the Left and Right test-point values are looked at separately from the center test-point values; furthermore, for the Left & Right Hbasic MR values, the Y values are considered separately from the C and M values. For each considered set of MR values, the percentage of MR values exceeding the corresponding C_limit threshold values is reported in a respective cell of a Mis-Registration results table (see example table 111 in
In the example results table 111, the percentage value for the central Hbasic set of MR values is shown as 2%, resulting in the background of the corresponding cell being set to red and the output of the alert message 211 “High H MR value detected at page center (Ref: xx)”; the message element “(Ref xx)” is a reference to the relevant part of a troubleshooting guide. For all other considered value sets, the percentage value is 0% resulting in the background of the corresponding cells defaulting to green.
The alert messages “High H MR value detected at page center” and “High H MR value detected at page sides” indicate possible problems with the media (paper) transport sub-system of the printing system concerned. Where the high values are associated with simplex pages (as determined from an inspection of the more detailed MR results provided in the supplementary report pages), the problem is likely to be with the paper transport gripper clamps, feeder guide, or simplex-side buckle; where the high values are associated with duplex pages, the problem is likely to be with the duplex conveyor, suction cups, or duplex-side buckle.
The alert message “High V MR value detected” indicates possible problems with the paper transport, electronics, main drive or photo-imaging subsystem.
Sub-Step 62
The sub-step 62 looks at theta-related values for the M separation, second page, using Tables 19-21 and, in particular, monitors:
The “theta linear fit angle” is computed, using the value of al from Table 20, as:
theta linear fit angle=arcTan(a1)
and the “theta parabola raise” is computed, using the values of a0, a1, a2 from Table 20, as:
theta parabola raise=a0−(a′−a1)2/(4*a2)
where a′=(y(450)−y(10))/440 and y(x) is the MR value at point x (in mm) along the vertical theta series from the LE.
The theta percentage, linear fit angle and parabolic raise values, are reported in a respective cell of a Theta results table (see example table 112A in
In the example results tables 112A, B, all values are within their thresholds and so are given against green cell backgrounds and no alert messages are output.
The theta alert messages indicate possible problems with the mechanical sub-systems, electronics or photo-imaging sub-system; in particular, the “High MR amplitude values detected” message indicates possible banding problems and in this case the frequency involved will be a strong indicator of the likely cause, while the “High Theta Chart Angle detected” and “Theta Chart Parabolic shape detected” messages indicate a defect in the PIP drum or its gear assembly.
Sub-Step 63
The sub-step 63 looks at the CMR values (color-to-color per-point-maximum mis-registration values) both before and after theoretical shift application and uses Tables 2, 13, 15; in particular, sub-step 63 monitors:
The maximum before-shift and after-shift CPM values and the over-C_limit-threshold percentages, are reported in a respective cell of a CPM-Summary results table (see example table 113 in
In the example results table 113, the maximum before-shift CMR value exceeds the corresponding Spec threshold and so is reported with a red cell background and the alert message 213 “High CMR values detected—refer to Full CMR report page” is output; in addition, the maximum after-shift CMR value exceeds the corresponding C_limit threshold and so is reported with an amber cell background.
Sub-Step 64
The sub-step 64 monitors the maximum shift value by determining the maximum absolute value in Tables 10 (SVShiftRange, DVShiftRange) and 11 (SHShifts, DHShifts).
The maximum shift value is reported in a corresponding cell of a Maximum Shift results table (see example table 114 in
High Color Shift value detected
The alert message may also refer the user to the relevant supplementary report page (the “Separation View, Dress and Jacket Page” described below).
In the example results tables 114, the maximum shift value is within its thresholds and so is given against a green cell background and no alert message is output.
The maximum-shift alert message indicates possible problems with the dynamic mirror of the photo-imaging subsystem.
Sub-Step 65
The sub-step 65 looks for random MR between pages using Table 3 and, in particular, monitors:
The maximum MR RangePerPoint values are reported in respective cells of a Random MR Between Pages results table (see example table 115 in
In the example results tables 115 all values are within their thresholds and so are given against green cell backgrounds and no alert messages are output.
Either alert message in respect of the Y separation indicates possible problems with the paper transport; in respect of the C or M separations, the message indicates possible problems with the mechanics (impression and PIP drum bakes, simplex/duplex side paper transport), electronics (master encoder) or the dynamic mirror of the photo-imaging subsystem.
Sub-Step 66
The sub-step 66 reports recommended shift values to be applied to the Y, M, C separations of the printing system (see results table 116—only recommended vertical shifts given in this example as the printing system concerned does not allow for the insertion of horizontal shifts).
The main report page can, of course, report more or less items than described above—for example, high Dress and Jacket values can be reported here.
Supplementary Page Processing.
The supplementary page processing 70 (
Full CMR Report Page
The full CMR Report page provides full details of the CMR values, both before and after theoretical shift application, and uses Tables 2, 13, 15. The page contains the following five results tables:
Random Point Range Page
The Random Point Range page provides full details of the MR_RangePerPoint and MR_AvPerPoint values from Table 3 and 4. The page contains the following four results tables:
The following report-page-specific alert messages are output if the relevant reported values exceed their corresponding Spec thresholds:
Separation View, Dress and Jacket Page
The Separation View, Dress and Jacket page provides a view of the shift values for each separation as well as giving the dress and jacket values. This page uses Tables 5-11 and presents the following four results tables:
The following report-page-specific alert messages are output if the relevant reported values exceed their corresponding Spec thresholds:
Theta Parameters Page
The Theta Parameters page provides full details of the theta-related results using Tables 16-21. The page contains the following three results tables and four results graphs:
It will be appreciated that many variants are possible to the described example embodiment. For example, the order of processing of the raw MR data, the set of parameters derived from that data, and the form of presentation of the results of the analysis step 36 are all subject to variation from the example embodiment described above, being to some extent dependent on the printing system involved and what types of MR issues are of concern. For example, in the report it may be decided to include the VbasicAfterShift and HbasicAfterShift values as well as, or instead of, the VCMRAfterShift and HCMRAfterShift values.
In addition, the form and layout of the test-point and theta markings on the test sheets can be varied from that illustrated and described—for example, the test points can be of two types, one type for measuring vertical mis-registration and the other type for measuring horizontal mis-registration. A different number of test sheets can be used from the four sheets employed in respect of the example embodiment.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/EP10/60510 | 7/20/2010 | WO | 00 | 5/26/2013 |
