Method and Apparatus for Automatic Arming of Perforating Gun

Information

  • Patent Application
  • 20250043666
  • Publication Number
    20250043666
  • Date Filed
    August 05, 2024
    9 months ago
  • Date Published
    February 06, 2025
    3 months ago
Abstract
A perforating gun may include a first housing, a charge holder positioned within the first housing and configured to receive a shaped charge, an initiator, a detonating cord configured to detonate the shaped charge, and a first spring positioned within the first housing. A relative position of the initiator and the detonating cord may be movable between a first position in which the perforating gun is ballistically unarmed and a second position in which the perforating gun is ballistically armed. The first spring may bias the initiator and the detonating cord to the first position.
Description
BACKGROUND

Assembling and running a wellbore tool string can be an expensive and time-intensive undertaking. Accordingly, it may be beneficial to pre-assemble as much of the tool string as possible in the factory before the equipment arrives at the wellbore site.


However, because of safety concerns, government regulations may limit how much of the tool string can be assembled before shipping. In particular, there are many limitations and prohibitions related to the shipping of ballistically armed wellbore tools such as perforating guns. Accordingly, perforating guns may be shipped without an initiator or detonator installed, in order to ensure that the perforating gun is not ballistically armed. This results in additional work that must be performed at the wellbore site related to the insertion, connection, and arming of initiators/detonators.


A system in which the initiator is provided within the wellbore tool prior to shipment, yet the explosives within the wellbore tool remain ballistically unarmed, may be beneficial.


BRIEF DESCRIPTION

In an exemplary embodiment, a perforating gun may include a first housing, a charge holder provided within the first housing and configured to receive a shaped charge, an initiator holder coupled to the charge holder, an initiator at least partially positioned within the initiator holder, a detonating cord coupled to the initiator holder, and a first spring positioned within the initiator holder. A relative position of the initiator and the initiator holder may be movable between a first position in which the perforating gun is ballistically unarmed and a second position in which the perforating gun is ballistically armed. The first spring may bias the initiator and the initiator holder to the first position.


An exemplary embodiment of a perforating gun may include a first housing, a charge holder positioned within the first housing and configured to receive a shaped charge, an initiator, a detonating cord configured to detonate the shaped charge, and a first spring positioned within the first housing. A relative position of the initiator and the detonating cord may be movable between a first position in which the perforating gun is ballistically unarmed and a second position in which the perforating gun is ballistically armed. The first spring may bias the initiator and the detonating cord to the first position.


An exemplary embodiment of a method of using a perforating gun may include providing a perforating gun. The perforating gun may include a first housing, a charge holder positioned within the first housing and configured to receive a shaped charge, an initiator, a detonating cord configured to detonate the shaped charge, and a first spring positioned within the first housing. A relative position of the initiator and the detonating cord may be movable between a first position in which the perforating gun is ballistically unarmed and a second position in which the perforating gun is ballistically unarmed. The first spring may bias the initiator and the detonating cord to the first position. The method may further include ballistically arming the perforating gun by coupling a second toolstring component to the first housing. The second toolstring component may abut the initiator and provide sufficient force so as to transition the relative position of the initiator and the detonating cord from the first position to the second position. The method may further include deploying the perforating gun to a wellbore.





BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS

A more particular description will be rendered by reference to exemplary embodiments that are illustrated in the accompanying figures. Understanding that these drawings depict exemplary embodiments and do not limit the scope of this disclosure, the exemplary embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:



FIG. 1 is a perspective cutaway view of perforating guns according to an exemplary embodiment;



FIG. 2 is a perspective cutaway view of a perforating gun according to an exemplary embodiment;



FIG. 3 is a perspective cutaway view of a perforating gun according to an exemplary embodiment;



FIG. 4 is a perspective cross-section view of perforating gun components according to an exemplary embodiment;



FIG. 5 is a perspective cross-section view of perforating gun components according to an exemplary embodiment;



FIG. 6 is a schematic cross-section of perforating gun components according to an exemplary embodiment;



FIG. 7 is a schematic cross-section of perforating gun components according to an exemplary embodiment;



FIG. 8 is a schematic cross-section of perforating gun components according to an exemplary embodiment;



FIG. 9 is a schematic cross-section of perforating gun components according to an exemplary embodiment;



FIG. 10 is a schematic cross-section of perforating gun components according to an exemplary embodiment;



FIG. 11 is a schematic cross-section of perforating gun components according to an exemplary embodiment;



FIG. 12 is a schematic cross-section of perforating gun components according to an exemplary embodiment;



FIG. 13 is a schematic cross-section of perforating gun components according to an exemplary embodiment;



FIG. 14 is a schematic cross-section of perforating gun components according to an exemplary embodiment;



FIG. 15 is a schematic cross-section of perforating gun components according to an exemplary embodiment;



FIG. 16 is a schematic cross-section of perforating gun components according to an exemplary embodiment;



FIG. 17 shows a flowchart of a method of using a perforating gun according to an exemplary embodiment; and



FIG. 18 shows a flowchart of a method of using a perforating gun according to an exemplary embodiment.





Various features, aspects, and advantages of the exemplary embodiments will become more apparent from the following detailed description, along with the accompanying drawings in which like numerals represent like components throughout the figures and detailed description. The various described features are not necessarily drawn to scale in the drawings but are drawn to aid in understanding the features of the exemplary embodiments.


The headings used herein are for organizational purposes only and are not meant to limit the scope of the disclosure or the claims. To facilitate understanding, reference numerals have been used, where possible, to designate like elements common to the figures.


DETAILED DESCRIPTION

Reference will now be made in detail to various exemplary embodiments. Each example is provided by way of explanation and is not meant as a limitation and does not constitute a definition of all possible embodiments. It is understood that reference to a particular “exemplary embodiment” of, e.g., a structure, assembly, component, configuration, method, etc. includes exemplary embodiments of, e.g., the associated features, subcomponents, method steps, etc. forming a part of the “exemplary embodiment”.



FIGS. 1-16 show various views of perforating guns 102 and perforating gun components within the perforating guns 102. With reference to FIGS. 1-16, a perforating gun 102 may include a first housing 104 extending in a longitudinal direction. A downhole tandem seal adapter 106 may be connected at one or more ends of the first housing 104, and a downhole bulkhead 108 may be provided in the downhole tandem seal adapter 106 in order to provide an electrical feedthrough through the downhole tandem seal adapter 106. One or more charge holders 110 may be positioned within the first housing 104, and a shaped charge 112 may be provided within each charge holder 110. The charge holders 110 may be coupled end to end with a different phasing, i.e., angular orientation, for each charge holder 110. An initiator holder 114 may be coupled at a top of the charge holders 110, and a bottom connector 116 may be coupled at a bottom of the charge holders 110.


A centralizer 118 may be coupled to the initiator holder 114. The centralizer 118 may abut an inner surface of the first housing 104 and may aid in maintaining the initiator holder 114 and the charge holders 110 in an approximately centralized position within the first housing 104.


An initiator 122 may be at least partially positioned within a retainer 120, and the retainer 120 may be coupled to the initiator holder 114 and/or the centralizer 118. The initiator 122 may be in a fixed positional relationship with the retainer 120. The retainer 120 may be coupled to the initiator holder 114 and/or the centralizer 118 in such a way as to retain the initiator 122 at least partially within initiator holder 114. The initiator 122 may be fixed relative to the retainer 120. The retainer 120 and initiator 122 may be movable relative to the initiator holder 114. The perforating gun 102 may further include a detonating cord 124 for detonating the shaped charges 112. In an alternative embodiment, the perforating gun 102 may be configured to allow direct initiation of the shaped charges 112 by the initiator 122 without the use of a detonating cord. For example, when the perforating gun 102 is armed, an explosive portion of the initiator 122 may be positioned close enough to an apex of the shaped charge 112 to detonate the shaped charge 112.



FIGS. 4-5 show enlarged cutaway views of the initiator holder 114, the retainer 120, and the initiator 122. As seen in FIGS. 4-5, the initiator 122 may include an initiator shell 402 and an initiator head 404. The initiator shell 402 may include explosive components for initiating the detonating cord 124. The initiator shell 402 may be at least partially disposed within the initiator channel 412 of the initiator holder 114. The initiator holder 114 may include a cord channel 410 configured to receive the detonating cord 124 therein. In the embodiment shown in FIGS. 4-5, the detonating cord 124 is arranged in a side-by-side firing configuration with the initiator shell 402 for side initiation of the detonating cord 124.


The initiator holder 114 may further include an initiator channel 412 configured to receive the initiator shell 402 therein. The initiator holder 114 may further include a holder through line contact 406 configured to be in electrical communication with an initiator line-out contact 602 (see FIGS. 6-15) provided on an underside of the initiator head 404 and a holder ground contact 408 configured to be in electrical communication with initiator ground contact 604 (see FIGS. 6-15) provided on an underside of the initiator head 404. A first spring 202 may be provided within the initiator channel 412, the first spring 202 being in contact with an end surface of the initiator channel 412 and an end of the initiator shell 402.



FIGS. 4-8 shows that the retainer 120 and the initiator 122 are movable relative to the initiator holder 114 between a first position (shown in FIG. 4), in which the initiator 122 extends from the initiator holder 114 and the initiator shell 402 is only partially inserted into the initiator channel 412, and a second position (shown in FIG. 5), in which the initiator shell 402 is fully inserted into the initiator channel 412. Thus, because an end of the detonating cord 124 may be inserted into the cord channel 410 of the initiator holder 114, it will be understood that relative positions of the initiator 122 and the detonating cord 124 are movable between the first position and the second position.


In the first position shown in FIG. 4 and FIG. 6, the initiator shell 402 is displaced from the detonating cord 124 in the axial direction such that axial positions of the initiator shell 402 and the detonating cord 124 do not overlap. In this first position, the perforating gun 102 is not ballistically armed; the initiator shell 402 and the explosive components therein are displaced from the detonating cord 124. Thus, even if the initiator 122 was initiated in the first position, the detonating cord 124 (and consequently, the shaped charges 112) would not be detonated.


In contrast, in the second position shown in FIG. 5 and FIG. 7, axial positions of the initiator shell 402 and the detonating cord 124 overlap. In this second position, the perforating gun 102 is ballistically armed such that initiation of the initiator 122 would initiate the explosives in the initiator shell 402, which would detonate the detonating cord 124 (and consequently, the shaped charges 112).


As noted above, in an alternate embodiment, the perforating gun 102 may be configured to allow direct initiation of the shaped charges 112 instead of using a detonating cord 124. In this configuration, the first position would be similar to that described above, with the initiator 122 displaced from the shaped charge 112. In the second position, instead of the initiator 122 moving to adjacent to the detonating cord 124, the initiator 122 would move adjacent to an apex of the shaped charge 112.


The first spring 202 may be configured so that the relative positions of the initiator holder 114, the retainer 120, and the initiator 122 are biased to the first position. In other words, the perforating gun 102 is biased to a ballistically unarmed position. The strength of the first spring 202 may be selected such that significant force is required to counteract the biasing force to arm the perforating gun 102, thereby preventing accidental arming through incidental contact during the manufacturing, shipping, or assembly processes. In an exemplary embodiment, the first spring 202 may exert a force of 28N. In alternative exemplary embodiments, the force exerted by the first spring 202 may vary by +/−20%.


The perforating gun 102 may be automatically armed by assembling the perforating gun 102 into a tool string with other wellbore tools. For example, as seen in FIG. 8, a perforating gun assembly 800 may include a second housing 802 of an uphole perforating gun engaged with the first housing 104. The second housing 802 is shown as one possible example of a second toolstring component that may be coupled on the upstream side of the first housing 104, but it will be understood that the second toolstring component is not limited to a perforating gun and may include other types of toolstring components. A tandem seal adapter 804 may be coupled between the second housing 802 and the first housing 104. In an exemplary embodiment, a tandem sub may be used instead of a tandem seal adapter. The tandem seal adapter 804 may include a bulkhead 806 having a first bulkhead electrical contact 808. The first bulkhead electrical contact 808 may press against an initiator signal-in contact 126 of the initiator 122. As the tool string is assembled and the first bulkhead electrical contact 808 presses further against the initiator signal-in contact 126 of the initiator 122, the biasing force of the first spring 202 may be overcome such that the initiator 122 transitions from the first position to the second position. In other words, assembly of the tool string may automatically ballistically arm the perforating gun 102 by providing sufficient force to transition the initiator 122 from the first position to the second position.


In an exemplary embodiment, the holder ground contact 408 may be configured to electrically contact the initiator ground connector and form an “electrical before ballistic arming” (EBBA) connection, before the explosives in the detonator shell are ballistically aligned with the detonating cord 124. In an exemplary embodiment, the holder ground contact 408 may include or be configured as a spring.



FIGS. 6-7 further show that the retainer 120 may include a first retainer portion 606 and a second retainer portion 608 axially adjacent to the first retainer portion 606. The first retainer portion 606 may be cylindrical in shape and have a first diameter large enough to receive the initiator head 404 therein. The second retainer portion 608 may be cylindrical in shape and have a second diameter large enough to receive the initiator holder 114 therein. One or more guide tabs 610 may extend radially inward from the second retainer portion 608. The guide tabs 610 may be configured to fit into guide grooves 612 formed on an outer radial surface of the initiator holder 114. The guide grooves 612 may be of sufficient length to allow the retainer 120 to move in the axial direction between the first position shown in FIG. 6 and the second position shown in FIG. 7. The initiator holder 114 may further include a guide groove lip 618 provided at an uphole end of the initiator holder 114. When in the first position, the guide tab 610 may abut with an underside of the guide groove lip 618, thereby maintaining the retainer 120 in a coupled state with the initiator holder 114 and preventing the retainer 120 from sliding off the end of the initiator holder 114. In other words, the guide tab 610 abutting with the guide groove lip 618 prevents the first spring 202 (or other springs in other embodiments) from pushing the retainer 120 off the initiator holder 114 or from pushing the initiator 122 completely out of the initiator channel 412 of the initiator holder 114. The retainer 120 may further include a retainer end plate 622 formed at an end of the first retainer portion 606, and the retainer end plate 622 may be annular in shape and define a retainer hole 614 formed therethrough to accommodate passage of an electrical contact for making contact with the initiator signal-in contact 126 (see FIG. 8 for example).



FIGS. 9-10 show an exemplary embodiment a perforating gun 902. In the perforating gun 902, the holder ground contact 408 may be supported by a second spring 904, i.e., a ground spring, provided in a second spring channel 906 formed in the initiator holder 114. The second spring channel 906 may be formed in an uphole face of the initiator holder 114 such that the second spring 904 extends from the initiator holder 114 in an axial direction. The second spring 904 may be formed of an electrically conductive material and so as to provide electrical communication between the holder ground contact 408 and a ground plate 908 in contact with the first housing 104.



FIG. 9 shows the initiator 122 in a first position in which the initiator shell 402 is displaced from the detonating cord 124 in the axial direction. In other words, the perforating gun 902 is ballistically unarmed in the first position shown in FIG. 9. In the first position, the second spring 904 extends the holder ground contact 408 to be in electrical contact with the initiator ground contact 604. In this way, the holder ground contact 408 and the initiator ground contact 604 are in electrical communication before the initiator shell 402 is aligned radially adjacent to the detonating cord 124. Thus, the perforating gun 902 shown in FIG. 9 demonstrates the EBBA concept.



FIG. 10 shows the initiator 122 in a second position in which the first spring 202 and the second spring 904 are compressed such that axial positions of the initiator shell 402 and the detonating cord 124 overlap. In other words, the perforating gun 902 in FIG. 10 is in a ballistically armed configuration. The compression of the first spring 202 and the second spring 904 may be effected by the coupling of an uphole perforating gun and tandem seal adapter, similar to the configuration of the second housing 802 and the tandem seal adapter 804 shown in FIG. 8.



FIGS. 11-12 show an exemplary embodiment of a perforating gun 1102. In the perforating gun 1102, the holder through line contact 406 may be supported by a third spring 1104, i.e., a through line spring, provided in a third spring channel 1106 formed in the initiator holder 114. The third spring channel 1106 may be formed in an uphole face of the initiator holder 114 such that the third spring 1104 extends from the initiator holder 114 in an axial direction. The third spring 1104 may be formed of an electrically conductive material so as to provide electrical communication between the holder through line contact 406 and the through wire 128.



FIG. 11 shows the initiator 122 in a first position in which the initiator shell 402 is displaced from the detonating cord 124 in the axial direction. In other words, the perforating gun 1102 is ballistically unarmed in the first position shown in FIG. 11. In the first position, the second spring 904 extends the holder through line contact 406 to be in electrical contact with the initiator line-out contact 602. In this way, the holder through line contact 406 and the initiator line-out contact 602 are in electrical communication before the initiator shell 402 is aligned radially adjacent to the detonating cord 124. Thus, the perforating gun 1102 shown in FIG. 11 demonstrates the EBBA concept.



FIG. 12 shows the initiator 122 in a second position in which the first spring 202, the second spring 904, and the third spring 1104 are compressed such that the axial positions of the initiator shell 402 and the detonating cord 124 overlap. In other words, the perforating gun 1102 in FIG. 12 is in a ballistically armed configuration. The compression of the first spring 202, the second spring 904, and the third spring 1104 may be effected by the coupling of an uphole perforating gun and tandem seal adapter, similar to the configuration of the second housing 802 and the tandem seal adapter 804 shown in FIG. 8.



FIGS. 13-14 show an exemplary embodiment of a perforating gun 1302. The perforating gun 1302 is similar in many respects to the perforating gun 110 but lacks the first spring positioned in the initiator channel 412. Instead, in the perforating gun 1302, only the second spring 904 and the third spring 1104 bias the initiator 122 to the first position, i.e., a ballistically unarmed state, as see in FIG. 13.



FIG. 14 shows the initiator 122 in a second position in which the second spring 904 and the third spring 1104 are compressed such that the axial positions of the initiator shell 402 and the detonating cord 124 overlap. In other words, the perforating gun 1302 in FIG. 14 is in a ballistically armed configuration. The compression of the second spring 904 and the third spring 1104 may be effected by the coupling of an uphole perforating gun and tandem seal adapter, similar to the configuration of the second housing 802 and the tandem seal adapter 804 shown in FIG. 8.



FIG. 15 shows an exemplary embodiment of a perforating gun 1502. In the perforating gun 1502, both the holder through line contact 406 and the holder ground contact 408 may be supported by a single spring, i.e., the first spring 1504. The first spring 1504 may be provided in a first spring channel 1506 formed in an uphole face of the initiator holder 114 such that the first spring 1504 extends away from the initiator holder 114 in the axial direction.


As the first spring 1504 is in contact with both the holder through line contact 406 and the holder ground contact 408, the first spring 1504 may be formed of a non-conductive material so as to not create an electrical short between the holder through line contact 406 and the holder ground contact 408. Alternatively, if the first spring 1504 is formed of a conductive material, the first spring 1504, or at least the end in contact with the holder through line contact 406 and the holder ground contact 408, may be covered by a non-conductive, insulating material. Alternatively, the underside of the holder through line contact 406 and the underside of the holder ground contact 408 may be provided with an electrically non-conductive barrier to electrically insulate the first spring 1504 from the holder through line contact 406 and the holder ground contact 408.


The holder through line contact 406 may include a holder through line contact extension 1508 that extends radially outward through the retainer 120. The holder through line contact extension 1508 may be in electrical communication with the through wire 128 via a first wire 1510 and/or a through wire plate 1512.


The holder ground contact 408 may include a holder ground contact extension 1514 that extends radially outward through the retainer 120. The holder ground contact extension 1514 may be in electrical communication with the first housing 104 via a second wire 1516 and/or a ground plate 1518.



FIG. 15 shows the initiator 122 in a first position in which the initiator shell 402 is displaced from the detonating cord 124 in the axial direction. In other words, the perforating gun 1502 is ballistically unarmed in the first position shown in FIG. 15. In the first position, the first spring 1504 extends the holder through line contact 406 to be in electrical contact with the initiator line-out contact 602 and the holder ground contact 408 to be in electrical contact with the initiator ground contact 604. Thus, the perforating gun 1502 shown in FIG. 15 demonstrates the EBBA concept.



FIG. 16 shows the initiator 122 in a second position in which the first spring 1504 is compressed such that axial positions of the initiator shell 402 and the detonating cord 124 overlap. In other words, the perforating gun 1502 in FIG. 15 is in a ballistically armed configuration. The compression of the first spring 1504 may be effected by the coupling of an uphole perforating gun and tandem seal adapter, similar to the configuration of the second housing 802 and the tandem seal adapter 804 shown in FIG. 8.



FIG. 17 shows an exemplary embodiment of a method 1700 for using a perforating gun. In block 1702, a perforating gun is provided. The perforating gun may be any perforating gun as described above. In block 1704, the perforating gun is ballistically armed. This may be achieved by coupling a second toolstring component and/or a tandem seal adapter to the perforating gun provided in block 1702, similar to the configuration of the second housing 802 and the tandem seal adapter 804 shown in FIG. 8. In block 1706, the perforating gun is deployed down a wellbore, and in block 1708, the perforating gun is fired.



FIG. 18 shows an exemplary embodiment of a method 1800 for using a perforating gun. In block 1802, a perforating gun is provided. The perforating gun may be any perforating gun as described above. In block 1804, the perforating gun is ballistically armed. This may be achieved by coupling a second toolstring component and/or a tandem seal adapter to the perforating gun provided in block 1802, similar to the configuration of the second housing 802 and the tandem seal adapter 804 shown in FIG. 8. In block 1806, the perforating gun is deployed down a wellbore. In certain circumstances, due to errors or misfires, it may be necessary to retrieve the armed perforating gun from the wellbore. Accordingly, in block 1808, the perforating gun is retrieved from the wellbore. In block 1810, the perforating gun is disarmed by decoupling the second toolstring component and/or the tandem seal adapter that was used in block 1804. With reference to the embodiment shown in FIG. 8, by removing the second toolstring component and/or the tandem seal adapter, the first spring 202 (and other additional springs, if provided) is no longer compressed and displaces the initiator 122 back to the first position where it is no longer in side-by-side firing configuration with the detonating cord 124 and is therefore ballistically unarmed. The provides additional safety for workers by allowing the gun to be easily ballistically disarmed without opening the gun or manually disconnecting wired connections.


This disclosure, in various embodiments, configurations and aspects, includes components, methods, processes, systems, and/or apparatuses as depicted and described herein, including various embodiments, sub-combinations, and subsets thereof. This disclosure contemplates, in various embodiments, configurations and aspects, the actual or optional use or inclusion of, e.g., components or processes as may be well-known or understood in the art and consistent with this disclosure though not depicted and/or described herein.


The phrases “at least one”, “one or more”, and “and/or” are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions “at least one of A, B and C”, “at least one of A, B, or C”, “one or more of A, B, and C”, “one or more of A, B, or C” and “A, B, and/or C” means A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B and C together.


In this specification and the claims that follow, reference will be made to a number of terms that have the following meanings. The terms “a” (or “an”) and “the” refer to one or more of that entity, thereby including plural referents unless the context clearly dictates otherwise. As such, the terms “a” (or “an”), “one or more” and “at least one” can be used interchangeably herein. Furthermore, references to “one embodiment”, “some embodiments”, “an embodiment” and the like are not intended to be interpreted as excluding the existence of additional embodiments that also incorporate the recited features. Approximating language, as used herein throughout the specification and claims, may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term such as “about” is not to be limited to the precise value specified. In some instances, the approximating language may correspond to the precision of an instrument for measuring the value. Terms such as “first,” “second,” “upper,” “lower” etc. are used to identify one element from another, and unless otherwise specified are not meant to refer to a particular order or number of elements.


As used herein, the terms “may” and “may be” indicate a possibility of an occurrence within a set of circumstances; a possession of a specified property, characteristic or function; and/or qualify another verb by expressing one or more of an ability, capability, or possibility associated with the qualified verb. Accordingly, usage of “may” and “may be” indicates that a modified term is apparently appropriate, capable, or suitable for an indicated capacity, function, or usage, while considering that in some circumstances the modified term may sometimes not be appropriate, capable, or suitable. For example, in some circumstances an event or capacity can be expected, while in other circumstances the event or capacity cannot occur—this distinction is captured by the terms “may” and “may be.”


As used in the claims, the word “comprises” and its grammatical variants logically also subtend and include phrases of varying and differing extent such as for example, but not limited thereto, “consisting essentially of” and “consisting of.” Where necessary, ranges have been supplied, and those ranges are inclusive of all sub-ranges therebetween. It is to be expected that the appended claims should cover variations in the ranges except where this disclosure makes clear the use of a particular range in certain embodiments.


The terms “determine”, “calculate” and “compute,” and variations thereof, as used herein, are used interchangeably and include any type of methodology, process, mathematical operation or technique.


This disclosure is presented for purposes of illustration and description. This disclosure is not limited to the form or forms disclosed herein. In the Detailed Description of this disclosure, for example, various features of some exemplary embodiments are grouped together to representatively describe those and other contemplated embodiments, configurations, and aspects, to the extent that including in this disclosure a description of every potential embodiment, variant, and combination of features is not feasible. Thus, the features of the disclosed embodiments, configurations, and aspects may be combined in alternate embodiments, configurations, and aspects not expressly discussed above. For example, the features recited in the following claims lie in less than all features of a single disclosed embodiment, configuration, or aspect. Thus, the following claims are hereby incorporated into this Detailed Description, with each claim standing on its own as a separate embodiment of this disclosure.


Advances in science and technology may provide variations that are not necessarily express in the terminology of this disclosure although the claims would not necessarily exclude these variations.

Claims
  • 1. A perforating gun comprising: a first housing;a charge holder provided within the first housing and configured to receive a shaped charge;an initiator holder coupled to the charge holder;an initiator at least partially positioned within the initiator holder;a detonating cord coupled to the initiator holder; anda first spring positioned within the initiator holder; wherein:a relative position of the initiator and the initiator holder is movable between a first position in which the perforating gun is ballistically unarmed and a second position in which the perforating gun is ballistically armed; andthe first spring biases the initiator and the initiator holder to the first position.
  • 2. The perforating gun of claim 1, further comprising a retainer coupled to the initiator holder.
  • 3. The perforating gun of claim 2, wherein the initiator is in a fixed positional relationship with the retainer.
  • 4. The perforating gun of claim 2, wherein the retainer comprises: a first retainer portion formed in a cylindrical shape and having a first diameter;a second retainer portion formed in a cylindrical shape and having a second diameter, the second retainer portion being axially adjacent to the first retainer portion; anda retainer end plate axially adjacent to the first retainer portion opposite the second retainer portion, the retainer end plate being formed in an annular shape defining a retainer hole therethrough,wherein the second diameter is larger than the first diameter.
  • 5. The perforating gun of claim 2, wherein the initiator comprises: an initiator head; andan initiator shell extending from the initiator head;wherein at least a portion of the initiator shell is disposed within the initiator holder; andthe initiator head is disposed within the retainer.
  • 6. The perforating gun of claim 5, wherein, in the first position, the initiator shell is axially displaced from the detonating cord; and in the second position, the initiator shell is adjacent the detonating cord.
  • 7. The perforating gun of claim 5, wherein: the initiator holder further comprises an initiator channel;the first spring is positioned within the initiator channel; andthe first spring abuts the initiator shell.
  • 8. The perforating gun of claim 2, the initiator holder comprises: a guide groove;a guide groove lip provided at an end of the guide groove; andthe retainer comprises a guide tab;wherein the guide tab is coupled to the guide groove; andthe guide groove lip is configured to prevent the first spring from pushing the retainer off of the initiator holder.
  • 9. The perforating gun of claim 1, wherein: the initiator holder further comprises an initiator channel; andthe first spring is positioned within the initiator channel.
  • 10. A perforating gun comprising: a first housing;a charge holder positioned within the first housing and configured to receive a shaped charge;an initiator;a detonating cord configured to detonate the shaped charge; anda first spring positioned within the first housing; wherein:a relative position of the initiator and the detonating cord is movable between a first position in which the perforating gun is ballistically unarmed and a second position in which the perforating gun is ballistically armed; andthe first spring biases the initiator and the detonating cord to the first position.
  • 11. The perforating gun of claim 10, further comprising an initiator holder coupled to the charge holder; wherein the initiator is at least partially positioned within the first housing.
  • 12. The perforating gun of claim 11, further comprising a retainer coupled to the initiator holder.
  • 13. The perforating gun of claim 12, wherein the initiator is in a fixed positional relationship with the retainer.
  • 14. The perforating gun of 12, wherein the retainer comprises: a first retainer portion formed in a cylindrical shape and having a first diameter;a second retainer portion formed in a cylindrical shape and having a second diameter, the second retainer portion being axially adjacent to the first retainer portion; anda retainer end plate axially adjacent to the first retainer portion opposite the second retainer portion, the retainer end plate being formed in an annular shape defining a retainer hole therethrough,wherein the second diameter is larger than the first diameter.
  • 15. The perforating gun of claim 12, wherein the initiator comprises: an initiator head; andan initiator shell extending from the initiator head;wherein at least a portion of the initiator shell is disposed within the initiator holder; andthe initiator head is disposed within the retainer.
  • 16. The perforating gun of claim 15, wherein, in the first position, the initiator shell is axially displaced from the detonating cord; and in the second position, the initiator shell is adjacent the detonating cord.
  • 17. The perforating gun of claim 12, the initiator holder comprises: a guide groove;a guide groove lip provided at an end of the guide groove; andthe retainer comprises a guide tab;wherein the guide tab is coupled to the guide groove; andthe guide groove lip is configured to prevent the first spring from pushing the retainer off of the initiator holder.
  • 18. The perforating gun of claim 11, wherein: the initiator holder further comprises an initiator channel; andthe first spring is positioned within the initiator channel.
  • 19. A method of using a perforating gun, the method comprising: providing a perforating gun comprising: a first housing;a charge holder positioned within the first housing and configured to receive a shaped charge;an initiator;a detonating cord configured to detonate the shaped charge; anda first spring positioned within the first housing; wherein:a relative position of the initiator and the detonating cord is movable between a first position in which the perforating gun is ballistically unarmed and a second position in which the perforating gun is ballistically unarmed; andthe first spring biases the initiator and the detonating cord to the first position;ballistically arming the perforating gun by coupling a second toolstring component to the first housing, wherein the second toolstring component abuts the initiator and provides sufficient force so as to transition the relative position of the initiator and the detonating cord from the first position to the second position; anddeploying the perforating gun to a wellbore.
  • 20. The method of claim 19, further comprising: removing the perforating gun from the wellbore; anddisarming the perforating gun by disconnecting the second toolstring component from the first housing so that the biasing force of the first spring returns the relative position of the initiator and the initiator holder to the first position.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to U.S. Provisional Application No. 63/623,651 filed Jan. 22, 2024, and U.S. Provisional Application No. 63/517,851, filed Aug. 4, 2023, the contents of each of which are incorporated herein by reference.

Provisional Applications (2)
Number Date Country
63623651 Jan 2024 US
63517851 Aug 2023 US