Method and apparatus for automatically installing a grip on a golf club shaft

Abstract
An automated process and apparatus for installation of a handgrip on a golf club shaft is disclosed herein. The handgrip is installed on the golf club shaft in a dry state. The present invention does not utilize solvents, lubricants or the like for the installation of the handgrip onto the golf club shaft. The apparatus has a taping mechanism for automatically wrapping a double-sided tape onto the butt end of the golf club shaft. The apparatus also has a gripping mechanism for preparing a grip for automated installation on a shaft while in a dry state. The apparatus also has a shaft shuttle mechanism for transferring the golf club shaft from the taping mechanism to the gripping mechanism. The gripping mechanism has means for expanding the handgrip prior to placement on the butt end of the golf club shaft.
Description




CROSS REFERENCES TO RELATED APPLICATIONS




Not Applicable




STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR DEVELOPMENT




Not Applicable




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to installation of a grip on a golf club shaft. More specifically, the present invention relates to a method and apparatus for automatically placing a handgrip on a golf club shaft without the use of a solvent.




2. Description of the Related Art




Grips have been used on golf clubs to provide a golfer with a greater ability to grasp the golf club during a swing. Grips were used as early as the 1700s when sheepskin grips were the choice of golfers. In the 1800s, leather grips began to appear on a golf clubs, and soon became the dominant grip. In the 1900s, numerous rubber grips were developed mainly by rubber manufacturers. Presently, grips are composed of synthetic rubbers, plastics, and the like.




Handgrips are usually placed on the butt end of a golf club shaft at the club manufacturer. This process has for the most part been a manual process, with very little automation. A golf club shaft is manually wrapped with a double-sided tape at its butt end. Next, a solvent or lubricant is sprayed into the hollow interior of the handgrip, through an open end, in order to place the handgrip over the wrapped butt end without deterring from the adhesiveness of the tape. The handgrip is pulled over the shaft until the closed end of the handgrip is flush with the butt end of the shaft. The solvent eventually evaporates allowing for the tape to adhere to the surface of the hollow interior of the handgrip. Thus, it is obvious that this is a highly repetitious process may lead to injuries to some laborers unless remedial steps are taken by the manufacturer. Further, the use of certain solvents and lubricants may be an environmentally unfriendly means of manufacturing. Yet further, the spraying of a solvent or lubricant is an undesirable step which increases the production time.




The golf industry, and those associated with it, have attempted to automate some of the processes to increase production and lessen injury to laborers. One example is Hsu, U.S. Pat. No. 4,899,428 (“the '428 Patent”) for a Golf Club Handle Sleeve Assembling Mechanism. The '428 Patent discloses an assembling mechanism that includes slidable tables, triple acutators with hooks for expanding the front end of the handgrip, an air blower for blowing air into the rear of the handgrip and a fluid hose for delivering a solvent or lubricant to the handgrip for facilitating insertion of the shaft into the handgrip. Another example is Vald'via, U.S. Pat. No. 5,407,026 (“the '026 Patent”) for a Golf Club Grip Installing Apparatus. The '026 Patent discloses the use of a grip lubricating device and a golf club shaft lubricating device. The '026 Patent allows for a controlled amount of lubricant to be applied for facilitated insertion of the shaft into the grip. Another example is Cresse et al., U.S. Pat. No. 5,429,706 (“the '706 Patent”) for a System And Method For Installing A Hollow Handgrip Over An Elongated Shaft End. The '706 discloses a system and method for applying a liquid adhesive to an interior surface of the handgrip in substitution for the use of tape on the shaft to adhere the grip. The '706 patent inflates the handgrip prior to insertion of the shaft into the grip. Another example is U.S. Pat. No. 5,870,815 (the '815 Patent”) for an Apparatus And Method For Aligning A Golf Club For Attaching A Handle Grip. The '815 Patent discloses an alignment assembly for positioning of a club head attached to a shaft prior to placement of a handgrip on the butt end of the shaft.




The above-mentioned patents fail to provide a fully automated installation of handgrips to golf club shafts, and also still require the need for a solvent or lubricant. Further, the above-mentioned patents require that a club head is attached to the shaft or that shaft is blocked. There still remains a need for a more automated method, one that can grip an open shaft, and one that does not utilize solvents or lubricants.




BRIEF SUMMARY OF THE INVENTION




The present invention fulfills the needs of the golf industry by providing a better automated process and apparatus for installation of a handgrip onto a golf club shaft. The present invention is able to accomplish this while maintaining the handgrip and the butt end of the golf club shaft in a dry state. That is, the present invention does not utilize solvents, lubricants or the like for installation of a handgrip on a golf club shaft.




One aspect of the present invention is a process for automatically installing a handgrip on a golf club shaft. The handgrip has a hollow interior with a first diameter. The process generally includes maintaining a butt end of a golf club shaft and the hollow interior of the handgrip in a dry state throughout the installation process. The next step of the process is flowing a gaseous medium into the handgrip to expand the hollow interior of the handgrip from the first diameter to a second diameter. The next step is mating the butt end of the golf club shaft with the expanded hollow interior of the handgrip.




The process may also include expanding an open end of the handgrip with a plurality of jaws prior to mating the butt end of the golf club shaft with the expanded hollow interior of the handgrip. The process may also include wrapping a double-sided tape over the butt end of the golf club shaft. The wrapping includes adhering a middle region of the tape to the butt end, then adhering a first side region of the tape to the butt end, and then adhering a second side region of the tape to the butt end with an end portion of the second side region of the tape overlapping the first side region. The process may also include orienting the handgrip for placement on the butt end of the shaft prior to flowing the gaseous medium into the handgrip. The step of mating the butt end of the golf club shaft with the hollow interior of the handgrip may include moving the hollow interior of the handgrip over the butt end of the golf club shaft. Alternatively, the step of mating the butt end of the golf club shaft with the hollow interior of the handgrip may include inserting the butt end of the golf club shaft into the hollow interior of the handgrip. The process may also include moving the plurality of jaws forward for release from the open end of the handgrip after mating the butt end of the golf club shaft with the hollow interior of the handgrip. The plurality of jaws may include six jaws for engaging with and expanding the open end of the handgrip.




Another aspect of the present invention is an apparatus for automatically applying a handgrip to a butt end of a golf club shaft. The apparatus includes a frame, a tape mechanism, a handgrip assembly and a shaft movement mechanism. The tape mechanism is mounted to the frame. The handgrip assembly is also mounted to the frame. The handgrip assembly has an air injector disposed on a handgrip receiving sleeve, a plurality of jaws movable from a closed position to an expanded position, and a drive mechanism. The shaft movement mechanism is capable of movement from a position on the frame in-line with the tape mechanism to a position on the frame in-line with the handgrip assembly.




The apparatus may also include a handgrip orientation device disposed on the handgrip assembly. The handgrip orientation device is capable of orienting a handgrip to a predetermined position. The tape mechanism of the apparatus may include a tape dispenser, a tape cutter disposed in proximity to the tape dispenser, a tape roller rotatable about a fixed axis, and a shaft rotation roller disposed in relation to the tape roller. The shaft movement mechanism of the apparatus may include a plurality of shaft guides for retention of a shaft therein during application of a handgrip to the shaft.




The apparatus may include a shaft orientation device mounted on the frame and in-line with the handgrip assembly. The shaft orientation device includes a shaft aligner and a second air injector.




Another aspect of the present invention is an apparatus for automatically applying a handgrip to a butt end of a golf club shaft while maintaining the handgrip and the butt end of the golf club shaft in a dry state. The apparatus includes a frame, means for automatically applying a double-sided tape to the golf club shaft, means for receiving and orienting a handgrip, means for expanding a handgrip for placement on the butt end of a golf club shaft while in a dry state, and means for moving a shaft from a position on the frame in-line with the tape means to a position on the frame in-line with the expanding means. The tape application means is mounted to the frame, and the receiving and orienting means is mounted on the frame.




The apparatus may also include means for receiving a shaft on the apparatus. The apparatus may also include means for orienting a shaft placed in the shaft moving means. The apparatus may also include means for moving a handgrip over a shaft disposed on the shaft moving means.




It is a primary object of the present invention to provide a process and apparatus for applying a handgrip to a golf club shaft while maintaining the handgrip and the shaft in a dry state.




It is an additional object of the present invention to provide a process and apparatus for automatically applying a handgrip to a golf club shaft.




Having briefly described the present invention, the above and further objects, features and advantages thereof will be recognized by those skilled in the pertinent art from the following detailed description of the invention when taken in conjunction with the accompanying drawings.











BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS




There is illustrated in

FIG. 1

a top plan view of the automatic grip installation apparatus of the present invention.




There is illustrated in

FIG. 2

an isolated view of a golf club handgrip that may be utilized in conjunction with the present invention.




There is illustrated in

FIG. 3

an isolated view of an ungripped golf club shaft with a head thereon that may be utilized in conjunction with the present invention.




There is illustrated in

FIG. 4

is an isolated side view of an ungripped golf club shaft engaged within the tape mechanism of the apparatus of the present invention at a first point in time.




There is illustrated in

FIG. 5

is an isolated side view of an ungripped golf club shaft engaged within the tape mechanism of the apparatus of the present invention at a second point in time.




There is illustrated in

FIG. 6

is an isolated top plan view of an ungripped golf club shaft engaged within the tape mechanism of the apparatus of the present invention at an initial adhesion of the tape to the shaft.




There is illustrated in

FIG. 6A

a front cross-sectional plan view of FIG.


6


.




There is illustrated in

FIG. 7

is an isolated top plan view of an ungripped golf club shaft engaged within the tape mechanism of the apparatus of the present invention at a later adhesion of the tape to the shaft.




There is illustrated in

FIG. 7A

a front cross-sectional plan view of FIG.


7


.




There is illustrated in

FIG. 8

is an isolated top plan view of an ungripped golf club shaft engaged within the tape mechanism of the apparatus of the present invention at a final adhesion of the tape to the shaft.




There is illustrated in

FIG. 8A

a front cross-sectional plan view of FIG.


8


.




There is illustrated in

FIG. 9

an isolated top plan view of the shaft orientation mechanism of the apparatus of the present invention.




There is illustrated in

FIG. 10

an isolated rear view of the grip mechanism of the apparatus of the present invention.




There is illustrated in

FIG. 11

a top plan view of the grip mechanism of the apparatus of the present invention.




There is illustrated in

FIG. 12

a front view of the jaw assembly of the grip mechanism of the apparatus of the present invention.




There is illustrated in

FIG. 13

an isolated front view of an alternative embodiment of the jaw assembly of the apparatus of the present invention engaging a handgrip.




There is illustrated in

FIG. 14

an isolated front view of a jaw of the apparatus of the present invention.




There is illustrated in

FIG. 15

an isolated top plan view of a jaw of the apparatus of the present invention.




There is illustrated in

FIG. 16

an isolated side view of a jaw of the apparatus of the present invention.




There is illustrated in

FIG. 17

a top plan view of the grip mechanism with a handgrip being installed on a golf club shaft.




There is illustrated in

FIG. 18

a top plan view of the grip mechanism immediately after a handgrip has been installed on a golf club shaft.




There is illustrated in

FIG. 19

a schematic side view of a handgrip being installed on a golf club shaft at a first point in time.




There is illustrated in

FIG. 20

a schematic side view of a handgrip being installed on a golf club shaft at a second point in time.




There is illustrated in

FIG. 21

a schematic side view of a handgrip being installed on a golf club shaft at a third point in time.




There is illustrated in

FIG. 22

a schematic side view of a handgrip installed on a golf club shaft immediately after installation.











DETAILED DESCRIPTION OF THE INVENTION




The apparatus and method of the present invention is directed at a installing a hand grip onto a golf club shaft while maintaining the handgrip and the butt end of the golf club shaft in a dry state. As shown in

FIG. 1

, the automatic grip installation apparatus of the present invention is generally designated


30


. The apparatus


30


generally includes a frame


32


, a shaft shuttle mechanism


34


, a taping mechanism


36


and a grip mechanism


38


. The shaft shuttle mechanism


34


, the taping mechanism


36


and the grip mechanism


38


are all mounted to the frame


32


at specific locations relative to each other. The taping mechanism


36


and the grip mechanism


38


are adjacent each other at one end of the frame


32


while the shaft shuttle mechanism


34


is mounted at the other end of the frame


32


. The shaft shuttle mechanism


34


will transport a shaft


40


from one position in-line with the taping mechanism


36


to another position in-line with the grip mechanism.




Shafts are fed to the apparatus


30


from a source through conventional means such as a conveyor or the like. The shaft


40


is placed on the shaft shuttle mechanism


34


and transported to the taping mechanism


36


for placement of tape on the shaft


40


. The taped shaft


40


is then transported by the shaft shuttle mechanism to a position in-line with the grip mechanism for installation of a handgrip


42


thereon (without the need of a solvent) and orientation of the shaft


40


by a shaft orientation device


44


.




As shown in

FIG. 2

, a handgrip


42


generally has an open end


46


that allows access to a hollow interior


48


. Opposite of the open end


46


is a closed end


50


that has an aperture


52


for additional access to the hollow interior


48


of the handgrip


42


. On a body


54


of the handgrip


42


may be an alignment notch


56


for proper alignment of the handgrip


42


on the shaft


40


. Although one type of handgrip


42


has been illustrated and described, those skilled in the pertinent art will recognize that most if not all types of handgrips may be utilized in conjunction with the present invention.




As shown in

FIG. 3

, the shaft


40


has a golf club head


58


attached thereon at a tip end


60


of the shaft


40


. The tip end


60


is inserted through a bore


62


of the golf club head


58


. The handgrip


42


is placed over a butt end


64


of the shaft


40


. At the butt end


64


is an opening


66


to a hollow interior


68


of the shaft


40


. Generally, the butt end


64


has a greater circumference than the tip end


60


. The shaft


40


may be composed of a graphite material, a steel material or the like. The shaft may come in various lengths depending on the golf club. The golf club may be an iron, a wood, a driver or a putter. Although one type of shaft


40


has been illustrated and described, those skilled in the pertinent art will recognize that most if not all types of shafts may be utilized in conjunction with the present invention.




The application of a double-sided tape (adhesive on both sides) to the butt end


64


of a shaft


40


at the taping mechanism


36


is illustrated in

FIGS. 4-8

(including


6


A,


7


A and


8


A). A shaft


40


is positioned at the taping mechanism


36


by the shaft shuttle mechanism


34


. The butt end


64


of the shaft


40


is positioned in relation to a length of tape


70


that is dispensed from a roll of tape


72


on a tape dispenser


74


. The tape


70


is positioned by a tape shuttle


76


over the butt end


64


of a shaft


40


. The tape shuttle


76


also assists in the removal of a backing


78


of the double-sided tape


70


. The tape shuttle


76


moves from an extended position as shown in

FIG. 4

to a retracted position as shown in FIG.


5


.




The tape


70


is partitioned at a tape cutting assembly


80


. The tape cutting assembly


80


generally includes a blade


82


and a drive mechanism


84


. The drive mechanism


84


may be any conventional means such as a pneumatic cylinder or a servomotor. The blade


82


cuts the tape


70


to a predetermined length that has a portion extending further than the butt end


64


of the shaft


40


. However, a tape roller


86


first presses the tape


70


against the butt end


64


of the shaft


40


for adhesion of one side of the tape


70


thereto. Then, the blade


82


cuts the tape to a predetermined length. The tape roller


86


may have a silicone rubber surface which does not adhere to the tape


70


, thus allowing for the application of one side of the tape


70


to the butt end


64


of shaft


40


while maintaining the adhesiveness of the other side of the tape


70


. The tape roller


86


may alternatively have a surface composed of a material with similar non-adhesive properties. During the application of the tape to the butt end


64


of the shaft


40


, the shaft


40


is held in place by a plurality of shaft guides


90




a-d,


and the shaft is rotated by a plurality of shaft rollers


88




a-b.






The application process is generally performed in following steps. First, as shown in

FIGS. 6 and 6A

, the middle


70




a


of the length of the tape


70


is applied to butt end


64


of the shaft


40


. Next, the blade


82


cuts the tape to the predetermined length. Next, as shown in

FIGS. 7 and 7A

, a first side region


70




b


of the length of the tape


70


is applied by rotating the shaft


40


by the shaft rollers


88




a-b.


In a preferred embodiment, a shaft


40


is rotated approximately one-hundred ninety degrees. The shaft


40


is rotated in a reverse direction, and a second side region


70




c


of the tape


70


is applied to the butt end


64


of the shaft


40


which an end portion of the second side region


70




c


overwrapping an end portion of the first side region


70




b.


A wheel, not shown, larger than the tape roller


86


and located in proximity to a butt end of the tape roller


86


, rolls the end of the tape


70


over the butt end


64


of the shaft


40


to provide a leading edge to assist in placing the handgrip


42


over the shaft


40


. The tape roller


86


applies the tape


70


at a uniform pressure to conform the tape


70


to possible uneven surfaces of the shaft


40


.




Once the butt end


64


of the shaft


40


is wrapped with the tape


70


, the wrapped shaft


40


is transported to a position in-line with the grip mechanism


38


. In a preferred embodiment, the transport of the shaft


40


is along a horizontal plane. However, the transport of the shaft


40


may take other non-horizontal paths. In addition to being in-line with the grip mechanism


38


, the shaft


40


is also in-line with the shaft orientation device


44


which is opposite the grip mechanism


38


.




As shown in

FIG. 9

, the shaft orientation device


44


generally includes a shaft gas injector


92


having a tip


94


, and an optional head to shaft alignment member


96


. The shaft orientation device


44


may be moved toward the shaft


40


, or alternatively, the shaft


40


may be moved toward the shaft orientation device


44


. In one embodiment, the club head


58


is placed on the shaft


40


subsequent to the installation of the grip


42


on the shaft


40


. In an alternative embodiment, the club head


58


is placed on the shaft


40


prior to the shaft


40


being fed to the apparatus


30


. Yet, in a further embodiment, the club head


58


is placed on the shaft


40


at the shaft orientation device


44


. As mentioned previously, the shaft


40


is placed through a bore


62


of the club head


58


.




With or without a club head


58


, the shaft orientation device


44


orients the shaft


40


for placement of the handgrip


42


thereon. The tip


94


of the shaft gas injector


92


is inserted through the opening of the tip end


60


of the shaft


40


. The tip


94


, along with the alignment member


96


, positions the shaft


40


. If air is not flowed through the tip end


60


of the shaft


40


, then the tip end


60


may be blocked to maintain the air pressure inside the handgrip


42


as further described below.




Referring now to the grip mechanism


38


, handgrips


42


are fed to the apparatus


30


from a source through conventional means such as a conveyor or the like. Each handgrip


42


is placed on a receiving sleeve


100


of the grip mechanism


38


as shown in FIG.


10


. The handgrip


42


is actually placed in a channel


101


of the receiving sleeve


100


. The closed end


52


of the handgrip


42


is facing outward while the open end


46


is facing toward a grip mechanism housing


102


. Once in the receiving sleeve


100


, the handgrip


42


is oriented by a handgrip orientation device


104


. The orientation of the handgrip


42


may be performed simultaneously with the wrapping of tape


70


on the butt end


64


of the shaft


40


. The handgrip orientation device


104


generally includes a grip rotator


106


and a notch lever


108


with an engagement tip


110


. The grip rotator


106


rotates the handgrip


42


within the channel


101


until the engagement tip


110


engages the notch


56


of the handgrip


42


. Although the handgrip orientation device


104


as described may be applicable to many handgrips, those skilled in the art will recognize that other orientation devices such as laser alignment devices could be used for other handgrips that do not have a notch


56


.




Once the handgrip


42


is oriented properly, a grip gas injector


112


having a tip


114


engages the handgrip


42


through the aperture


52


of the closed end


50


of the handgrip


42


. The grip gas injector


112


is moved toward the handgrip


42


by a drive mechanism


116


. The drive mechanism


116


may be a pneumatic cylinder, a servomotor, or the like. The grip gas injector


112


, with the tip


114


inserted through the aperture


52


, pushes the handgrip


42


into the grip mechanism housing


102


for the expansion process. Once in the grip mechanism housing


102


, the handgrip


42


is ready for expansion. The grip mechanism housing


102


has a chamber


103


with a predetermined volume that limits the amount of expansion of the handgrip


42


. The chamber


103


ensures that the handgrip is not over expanded which might result in damage to the handgrip.




As shown in

FIG. 12

, a jaw assembly


120


is located on the opposite side of the grip mechanism housing


102


. The jaw assembly


120


generally includes a plurality of jaws


124




a-f


which have individual drive mechanisms


122




a-f.


The individual jaw drive mechanisms


122




a-f


may be pneumatic cylinders, servomotors, or the like. In

FIG. 12

, the jaw assembly


120


has six jaws


124




a-f


while in

FIG. 13

an alternative jaw assembly


120


′ has three jaws


124




a′-c′.


As shown in

FIG. 13

, the jaws


124




a′-c′


engage the open end


46


of the handgrip


42


to expand the open end


46


for placement of the shaft


40


therein.




As shown in

FIGS. 14-16

, each jaw


124


has an elongated body


126


and an engagement member


128


. The engagement member


128


enters the hollow interior


48


of the handgrip


42


through the open end


46


in order to exert an outward force on the interior of the handgrip


42


for expansion of the open end


46


.




As shown in

FIGS. 17 and 18

, the grip mechanism


38


, with a handgrip


42


therein, is moved by a drive mechanism


130


, not shown, toward the shaft


40


which has previously been aligned by the shaft orientation device


44


. The drive mechanism


130


may be a pneumatic cylinder, a servomotor, or the like. Alternatively, the shaft


40


may be moved by the shaft shuttle mechanism


34


toward the grip mechanism


38


. Once the wrapped butt end


64


of the shaft


40


engages the open end


46


of the handgrip


42


, the grip gas injector


112


flows a gaseous medium, preferably air, into the hollow interior


48


of the handgrip


42


to expand the hollow interior


48


from a first diameter to a second diameter. While the handgrip


42


is placed over the shaft


40


, the jaws


124




a-f


engage the open end


46


of the handgrip


42


in an expanded state. The expansion of the open end


46


and the hollow interior


48


allows for the handgrip to be placed over the butt end


64


of the shaft


40


in a dry, solventless state. More specifically, there is no need for a solvent, an aqueous medium or lubricant in order to place the handgrip


42


onto the butt end of the shaft


40


. Thus, the entire operation may be performed in a dry state which is beneficial for a safe and environmentally friendly workplace. The dry state operation is also provides a tremendous costs savings.




Once the handgrip


42


is in place on the shaft


40


, the plurality of jaws


124




a-f


move forward from the open end


46


of the handgrip


42


. This allows the open end


46


to fit tightly on the shaft


40


.





FIGS. 19-22

schematically illustrate the installation process. As shown in

FIG. 19

, the wrapped butt end


64


(wrapped with tape


70


) of the shaft


40


is moved toward the open end


46


of the handgrip


42


. The plurality of jaws


124




a-f


expand the open end


46


of the handgrip


42


. As shown in

FIG. 20

, the wrapped butt end


64


of the shaft


40


meets the open end


46


of the handgrip


42


and acts as a barrier to the outward flow of the gaseous medium from the hollow interior


48


. The hollow interior


48


is receiving the gaseous medium from tip


114


of the grip gas injector


112


which is inserted through the aperture


52


of the closed end


50


of the handgrip


42


. The gaseous medium may also be flowing through the hollow interior


68


of the shaft


42


from the tip


94


of the shaft gas injector


92


which is inserted through the tip end


60


of the shaft


42


. The counter-flow of the gaseous medium from the shaft gas injector


92


also acts as a barrier to flow of the gaseous medium from the grip gas injector


112


. The blockage of flow of the gaseous medium results in the expansion of the hollow interior


48


of the handgrip


42


from a first diameter to a second diameter. For example, the first diameter may be 1.3 cm while the second diameter is 3.0 cm. The second diameter must be large enough to accommodate the wrapped butt end


64


of the shaft


40


without substantial contact between the interior surface of the handgrip


42


and the tape


70


. It is the expansion that allows for the installation process to occur in a dry state. Alternatively, instead of a counter-flow of gaseous medium, the tip end


60


of the shaft


40


may be blocked to prevent the outflow of the gaseous medium from the grip gas injector


112


. The gaseous medium is preferably air, however, those skilled in the art will recognize that other gaseous mediums such as nitrogen, helium, and the like may be used as the gaseous medium for the present invention. Yet another alternative would have a grip mechanism housing


102


that evacuates air within it to create a vacuum to allow for the outward pressure and expansion of the hollow interior


48


of the handgrip


42


.




As shown in

FIG. 21

, the wrapped butt end


64


of the shaft has engaged the interior of the closed end


50


of the handgrip


42


resulting in the cessation of the flow of the gaseous medium into the hollow interior


48


and thereby resulting in the cessation of the expansion of the hollow interior


48


. Thus, the interior surface of the hollow interior


48


of the handgrip


42


contacts the tape


70


wrapped on the butt end


64


of the shaft


40


. As shown in

FIG. 22

, the jaws


124




a-f


move forward from the open end


46


of the handgrip


42


, and the gas injectors


112


and


92


disengage from contact with the newly gripped golf club shaft


40


. The gripped shaft


40


is then discharged from the apparatus for further processing.




From the foregoing it is believed that those skilled in the pertinent art will recognize the meritorious advancement of this invention and will readily understand that while the present invention has been described in association with a preferred embodiment thereof, and other embodiments illustrated in the accompanying drawings, numerous changes, modifications and substitutions of equivalents may be made therein without departing from the spirit and scope of this invention which is intended to be unlimited by the foregoing except as may appear in the following appended claims. Therefore, the embodiments of the invention in which an exclusive property or privilege is claimed are defined in the following appended claims.



Claims
  • 1. A process for automatically installing a handgrip on a golf club shaft, the handgrip having a hollow interior with a first diameter, the process comprising:maintaining a butt end of a golf club shaft and the hollow interior of the handgrip in a dry state throughout the installation process; wrapping a double-sided tape over the butt end of the golf club shaft to create a taped butt end; flowing a gaseous medium into a first end of the handgrip to expand the hollow interior of the handgrip from the first diameter to a second diameter; expanding an open end of the handgrip with a plurality of jaws, the open end opposite the first end of the handgrip; inserting the taped butt end of the golf club shaft into the expanded hollow interior of the handgrip through the open end of the handgrip; detaching the plurality of jaws from the open end of the handgrip; terminating the flow of gaseous medium into the first end of the handgrip; and adhering the taped butt end of the golf club shaft to the interior surface of the handgrip.
  • 2. The process according to claim 1 wherein wrapping the butt end comprises wrapping a double-sided tape over the butt end of the golf club shaft through adhering a middle region of the tape to the butt end, then adhering a first side region of the tape to the butt end, and then adhering a second side region of the tape to the butt end with an end portion of the second side region of the tape overlapping the first side region.
  • 3. The process according to claim 1 further comprising orienting the handgrip for placement on the butt end of the shaft prior to flowing the gaseous medium into the handgrip.
  • 4. The process according to claim 1 wherein mating the butt end of the golf club shaft with the hollow interior of the handgrip comprises inserting the butt end of the golf club shaft into the hollow interior of the handgrip.
  • 5. The process according to claim 1 further comprising moving the plurality of jaws forward for release from the open end of the handgrip after mating the butt end of the golf club shaft with the hollow interior of the handgrip.
  • 6. The process according to claim 1 wherein the plurality of jaws includes six jaws for engaging with and expanding the open end of the handgrip.
  • 7. The process according to claim 1 further comprising flowing the gaseous medium through a tip end of the golf club shaft.
  • 8. The process according to claim 1 further comprising orienting the golf club shaft through rotation and placement of a golf club head attached to the golf club shaft.
  • 9. The process according to claim 2 further comprising transferring the golf club shaft with the taped butt end from an automatic taping station to an automatic handgrip attachment station for mating of the taped butt end of the golf club shaft with the hollow interior of the handgrip.
  • 10. A process for automatically installing a handgrip on a golf club shaft, the handgrip having a hollow interior with a first diameter, the process comprising:maintaining a butt end of a golf club shaft and the hollow interior of the handgrip in a dry state throughout the installation process; wrapping a double-sided tape over the butt end of the golf club shaft to create a taped butt end; flowing a gaseous medium into the handgrip through a hole in a closed end of the handgrip to expand the hollow interior of the handgrip from the first diameter to a second diameter; flowing a gaseous medium into a tip end of the golf club shaft or through a bore of a golf club head; expanding an open end of the handgrip with a plurality of jaws, the open end opposite the closed end of the handgrip; inserting the taped butt end of the golf club shaft into the expanded hollow interior of the handgrip through the open end of the handgrip; detaching the plurality of jaws from the open end of the handgrip; terminating the flow of gaseous medium into the first end of the handgrip; and adhering the taped butt end of the golf club shaft to the interior surface of the handgrip.
  • 11. The process according to claim 10 wherein wrapping the butt end comprises wrapping a double-sided tape over the butt end of the golf club shaft through adhering a middle region of the tape to the butt end, then adhering a first side region of the tape to the butt end, and then adhering a second side region of the tape to the butt end with an end portion of the second side region of the tape overlapping the first side region.
  • 12. The process according to claim 11 further comprising transferring the golf club shaft with the taped butt end from an automatic taping station to an automatic handgrip attachment station for mating of the taped butt end of the golf club shaft with the hollow interior of the handgrip.
US Referenced Citations (5)
Number Name Date Kind
4125423 Goldsworthy Nov 1978
4899428 Hsu Feb 1990
5407026 Vald'via Apr 1995
5429706 Cresse et al. Jul 1995
5870815 Karner et al. Feb 1999