Not Applicable.
1. Field of the Invention
The present invention relates generally to p-trap drains and a system and method for maintaining them. More particularly, the present invention relates to an apparatus and method for preventing accumulation of debris in p-trap drain systems and for flushing debris from p-trap drain systems.
2. Description of the Related Art
A p-trap, also known as a sink trap, is used in many water piping systems to prevent reverse flow of gases. A p-trap includes a u-bend and a 90 degree bend on the outlet, or downstream side of the u-bend. Liquid that flows through the piping system to the u-bend collects in the bottom thereof and overflows therefrom through the 90 degree bend in the piping. Because of the configuration of the p-trap, a quantity of liquid remains in the bottom of the u-bend even when liquid is not flowing to the p-trap. This residual level of liquid in the u-bend prevents gases present in the downstream piping from entering the inlet, or upstream piping side of the u-bend.
One embodiment of a p-trap system may be employed in an air conditioning unit. In such an embodiment, liquid (in this case water) is condensed from the cooled air produced by the air conditioning unit. In a typical air conditioning system, the condensed water is collected in a “pan” there beneath, that is often merely a shallow vessel that comprises a fairly durable and corrosion resistant material such as aluminum. The pan typically includes a drainpipe that allows the condensed water to be drained from the air conditioning system. This drainpipe may include a p-trap to prevent any gases from “backing up” into the pan, and possibly therefore into the air conditioning system.
Due to the nature of the condensed water in an air conditioning system, contaminants, which may comprise living organisms, such as algae, fungus, bacteria, etc., may be present in the condensed water and therefore in the pan and drainpipe. Growth and accumulation of these living organisms, i.e., “slime,” as well as accumulation of other impurities that may be present, can produce partial or total blockage of the drainpipe. When this blockage occurs, water may build up in, and actually overflow, the pan. If the pan overflows, damage to surrounding and underlying property may occur. Although some pans are equipped with secondary drain systems, such secondary systems are typically not designed to accommodate the flow of water normally produced by the air conditioning system.
One current method of preventing or minimizing growth of these living organisms in the drainpipe includes the use of sodium hypochlorite, commonly referred to as “chlorine,” that can be effective as a biocide in controlling the buildup of slime. In a typical employment of chlorine in an air conditioning system, chlorine tablets are placed in the pan by a plumber or other professional person familiar with such systems to prevent or limit growth of slime in the pan and the drainpipe. A limitation of this method is that accessing the inside of the pan is often a laborious and time consuming endeavor. With many air conditioning systems, disassembly of one or more system components is required to obtain sufficient access to the pan to allow for placement therein of the chlorine tablets.
Although the use of chlorine may reduce or delay the accumulation of slime in the drainpipe, such accumulation may still result in blockage of the drainpipe. When such blockage occurs, it is often necessary to dislodge or “flush” the blockage material from the drainpipe. Accordingly, many drainpipes are equipped with a piping component that allows for the introduction of a flushing medium, such as a liquid or a gas, at a pressure and/or flow rate designed to dislodge the slime and clear the p-trap. Mechanisms for flushing the p-trap may be fluidly coupled to the drainpipe to perform this flushing. One issue with such flushing mechanisms, however, is that safe, fixed attachment to the appropriate drainpipe component is not easily accomplished. In addition, insulation shortcomings may create undesired condensation issues.
An exemplary embodiment of the present invention comprises a drainpipe apparatus that comprises an additive delivery mechanism and a clearing mechanism. Therein, an additive may be introduced to the drainpipe apparatus without having to access the interior of the pan. Additionally, embodiments of the invention may comprise a mechanism for safely and effectively clearing the drainpipe. An exemplary embodiment of the present invention comprises a method of draining an air conditioning system utilizing embodiments of the apparatus of the present invention.
For a more complete understanding of embodiments of the invention, reference is now made to the following Detailed Description of Exemplary Embodiments of the Invention, taken in conjunction with the accompanying drawings, in which:
Referring to
Source inlet 2 is fluidly connected to inlet tee section 4. In one embodiment, source inlet 2 is fluidly connected to inlet tee section 4 such that fluid flow through source inlet 2 is in a generally horizontal direction. Although
In one embodiment, opening 6 and/or cap 7 may be adapted to allow operative connectivity to one or more external devices (not shown). In one embodiment, drainpipe system 100 comprises a liquid level sensing device, such as a float switch, 8. In one embodiment, float switch 8 is disposed at least partially within drainpipe system 100, and may be employed to detect a liquid level within inlet tee section 4. In one aspect, float switch 8 provides an indication that a liquid level 40 (shown in
In one embodiment, float switch 8 may comprise any suitable device adapted to sense a liquid level in inlet tee section 4. An exemplary source of such a float switch includes various models of the Safe-T-Switch available from The Rectorseal Corporation of Houston, Tex., or equivalents thereof. In the embodiment depicted in
In one embodiment, beneath inlet tee section 4 is disposed one or more valves 10. Valve 10 is utilized to fluidly isolate inlet tee section 4, and therefore the external fluid source, from that portion of drainpipe system 100 downstream of inlet tee section 4. Valve 10 may be any type of valve suitable to operate in any specific environment required by whatever liquid and other substances are present in drainpipe system 100. Valve 10 may comprise, but is not limited to, a ball valve, a butterfly valve, a diaphragm valve, a gate valve, or a needle valve. In one embodiment, valve 10 comprises a ball valve. In one embodiment, valve 10 comprises a check valve, also known as a clack valve, non-return valve, or one-way valve, that only allows fluid flow in one direction, i.e., from inlet tee section 4 to an additive introduction tee 12. In the embodiment shown in
In one embodiment, beneath valve 10 is disposed additive introduction tee 12. Additive introduction tee 12 is fluidly connected to inlet tee section 4 whenever valve 10 is not completely closed. In one embodiment, additive introduction tee 12 comprises a portion of a u-bend portion of drainpipe system 100. In one embodiment, additive introduction tee 12 comprises an additive opening 14. In one embodiment, additive opening 14 provides fluid connection between additive introduction tee 12 and an additive reservoir 16. In one embodiment, additive reservoir 16 comprises an elbow component which comprises an additive inlet 18.
Additive reservoir 16 may be employed as a repository for one or more chemical and/or biological additives 44 (shown in
In one embodiment, disposed above additive inlet 18 is a piping section 20. In one embodiment, piping section 20 comprises a separate piping component fluidly connected to additive inlet 18. In one embodiment, additive inlet 18 comprises piping section 20. Piping section 20 may be employed for various purposes. In one embodiment, piping section 20 extends the reservoir volume of additive reservoir 16. In such an embodiment, additives 44 introduced to additive reservoir 16 may also be at least partially disposed within piping section 20. In the embodiments shown in
In one embodiment, an additive dispenser (not shown) may be fixedly or removably disposed within additive reservoir 16 and/or piping section 20. In such an embodiment, one or more additives employed may be introduced to drainpipe system 100 and/or at least partially restrained therein via the additive dispenser. In one embodiment, an additive dispenser comprises a mesh plastic component which is adapted to allow liquids from drainpipe system 100 to contact one or more additives disposed within the additive dispenser. Such contact there between allows for introduction of at least a portion of the additives to fluids contained within drainpipe system 100 via dissolution and/or entrainment of at least a portion of the additives in the liquid. As would be understood by one skilled in the art, an additive dispenser employable with embodiments of the present invention includes any suitable device that provides for at least partial containment of one or more additives there within, and allows for reversible fluid flow between fluids disposed within additive reservoir 16 and/or piping section 20 and the additive dispenser, where such fluid flows allows for contact between the fluid and such additives.
In one embodiment, a removable and sealing cap or plug 22 is provided proximate the top portion of piping section 20. In one embodiment, cap 20 is threadably connected to piping section 20; however, any suitable connection mechanism that allows for cap 22 to removably but sealingly connected to piping section 20 may be employed. In one embodiment, one or more fittings 24 are provided proximate the top of cap 22. In one embodiment, fitting 24 comprises a high-pressure fitting. Cap 22 may comprise a fitting 24, and/or fitting 24 may comprise a separate component adapted to be removably or fixedly attached cap 22. In one embodiment, a cap or plug (not shown) is provided on fitting.
In various embodiments, such as the embodiment shown in
In other embodiments (not shown), drainpipe system 100 may be fluidly connectable to fluid source 25 other than through piping section 20. In one such embodiment, fluid source 25 may be fluidly connected via a cap 22 and/or a fitting 24 to an additional fluid conduit (not shown) that is fluidly connected to introduction tee 12.
In one embodiment, fitting 24 comprises or is connected to a valve (not shown) that allows for manipulation, where such manipulation determines whether drainpipe system 100 is fluidly connected or not fluidly connected to any component fluidly connected to fitting 24, and/or the surrounding atmosphere if fitting 24 is fluidly connected thereto. In one embodiment, fitting 24 and/or cap 22 is adapted to be manipulated, where such manipulation determines whether drainpipe system 100 is fluidly connected or not fluidly connected to any component fluidly connected to fitting 24, and/or the surrounding atmosphere if fitting 24 is fluidly connected thereto.
In one embodiment, drainpipe system 100 comprises a piping section 26. Piping section 26 comprises at least a portion of a u-bend component of drainpipe system 100. In one embodiment, piping section 26 is fluidly connected to additive introduction tee 12 via an opening 28. Piping section 26 may comprise a plurality of fluidly connected piping components or piping section 26 may comprise a single component. In one embodiment, piping section 26 comprises elbows 30 and 32, outlet elbow 34, and a connector piping section 36. One skilled in the art would understand that various arrangements of piping and and/or piping connector components may be employed to effect the purpose of piping section 26. In one embodiment, a p-trap 37 comprises introduction tee 12 and piping section 26.
In one embodiment, piping section 26 comprises an outlet 38. In one embodiment, outlet 38 is adapted to allow fluid connection of piping section 26, and thereby drainpipe system 100, to an external fluid drain, containment, or collection means (collectively “drain”) 48 (shown in
Referring now to
Various embodiments of the present invention may comprise any one or more materials suitable for a desired application. Examples of such materials include, but are not limited to, synthetic material such as plastic or polycarbonate; rubber (natural or synthetic); metal; metal alloy; ceramic; graphite; glass; or fiberglass. In one embodiment, at least a portion of drainpipe system 100 comprises poly(vinyl chloride) “PVC.” All or a portion of drainpipe system 100 may comprise anti-microbial materials, including but not limited to, copper and its alloys, silver, other metals or metal alloys, or synthetic materials such as anti-microbial plastic.
As would be understood by one skilled in the art, these and additional embodiments of the drainpipe system of the present invention, or various portions thereof, may comprise individual components cooperatively interconnected or may comprise a single integrated assembly. In addition, references to the horizontal and vertical direction are understood to be exemplary only and the invention is only so limited by gravitational and other forces as would be understood by one skilled in the art. Similarly, the overall and relative dimensions of various embodiments of the invention and portions thereof are only limited by the purpose(s) for which the present invention may be employed.
Referring to
If any portion of drainpipe system 100 becomes plugged by living organism contaminants or otherwise, liquid level 40 may rise. If liquid level 40 rises sufficiently that it comes into contact with float switch 8, information is communicated from float switch 8 to one or more desired locations (not shown). In one embodiment, such communication results in an operational change in external fluid source 46 so that liquid is no longer being provided by external fluid source 46 and/or any liquid provided thereby is directed to an outlet other than drainpipe system 100. This prevents possible adverse effects that may result from a failure of drainpipe system 100 to allow a flow of liquid 42 there through.
If a drainpipe system, such as pipe drain system 100, becomes plugged, such pluggage may be removed using one or more of the following exemplary steps.
Liquid Flow Cessation Step: if flow of a liquid, such as liquid 42, from external fluid source, such as external fluid source 46, to the drainpipe system has not already ceased, shut off such flow.
Valve Closure Step: at least partially close a valve, such as valve 10, to prevent or reduce reverse fluid flow from an additive introduction tee, such as additive introduction tee 12, to an inlet tee section, such as inlet tee section 4. (See
Pressurized Fluid Connection Step: connect a pressurized external fluid (liquid and/or gas) source, such as high-pressure fluid source 25, to a fitting, such as fitting 24. (See
Pressurized Fluid Clearing Step: provide pressurized external fluid to the drainpipe system.
Pressurized Fluid Disconnection Step: disconnect the pressurized external fluid (liquid and/or gas) source from the fitting.
Valve Opening Step: at least partially open the valve to allow or increase fluid flow between the inlet tee and the additive introduction tee.
Liquid Flow Start Step: resume flow of liquid from the external fluid source to the drainpipe system.
Embodiments of methods of the present invention may comprise some or all of the above listed steps. One or more of such steps may be performed in the order presented or in another order, as would be understood by one skilled in the art. One or more of such steps may be performed once or multiple times, as would be understood by one skilled in the art.
The foregoing description of the invention illustrates various embodiments thereof. The depicted exemplary embodiments may be altered in a number of ways while retaining the inventive aspect, including ways not specifically disclosed herein. Features and characteristics described in conjunction with a particular aspect, embodiment or example of the invention are to be understood to be applicable to any other aspect, embodiment or example described herein unless incompatible therewith.
All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and/or all of the steps of any method or process so disclosed, may be combined in any combination, except combinations where at least some of such features and/or steps are mutually exclusive. Thus, the method steps have not been provided in any particular sequential order and may be rearranged as needed or desired, with some steps repeated sequentially or at other times, during use.
Each feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving the same, equivalent, or similar purpose, unless expressly stated otherwise. Thus, unless expressly stated otherwise, each feature disclosed is one example only of a generic series of equivalent or similar features.
The invention is not restricted to the details of any foregoing embodiments. The invention extends to any novel one, or any novel combination, of the features disclosed in this specification (including any accompanying claims, abstract and drawings), or to any novel one, or any novel combination, of the steps of any method or process so disclosed.
This application claims the benefit of U.S. Provisional Application No. 62/078,500 filed on Nov. 12, 2014, which application is incorporated herein by reference as if reproduced in full below.
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