Many counties and states in the U.S. require that yard waste such as leaves and branches be disposed of in paper bags. The yard waste is put into large paper sacks which are collected by the state or private companies for use as compost. Because the sacks are composted with the yard waste, the sacks have to be made of recyclable materials. Many counties prohibit the use of, or addition to the sack, of materials that cannot be composted. As such plastics are usually prohibited from being part of the bag or its contents.
After filling with yard waste the bags are usually stood up to be stored. Bags that are full of leaves are difficult to close. Closing the bags usually means that the top of the bag is folded which means that the bags are not completely filled and the sacks are underutilized. Since the bags are purchased this leads to wastage of money. When bags are filled or during filling, they often tip over causing the person filling the sack to refill them. Bags have to be handled carefully to avoid tipping. When they are stored upright they often tip over e.g. by the wind, creating an untidy heap that must be cleaned up. Without a secure cover, the contents of the sack are easily spilled.
Another potential problem with a sack that is not properly sealed is that wildlife such as snakes, rodents, insects, or spiders may enter the sack to hide among the leaves. These wildlife can pose a hazard to workers when they collect the sacks, or to the home owners who move the sacks from storage to the collection site. Millions of recyclable yard waste sacks are produced every year. The sacks have no provision for closing them to prevent spillage of their contents or entry of wildlife or insects. The equipment used for producing these sacks is expensive and making modifications to the sacks to include a cover would be expensive. Accordingly a need exists for a cover made of a recyclable material which can fit over existing recyclable sacks without requiring modifications to existing sacks.
U.S. Pat. No. 2,394,335 to Shaipro discloses a double walled sack with an adhesive used to glue inner walls together after the insertion of trash, and a flap used to further bind the combination together. This arrangement is complicated and would be difficult to manufacture. It would also be expensive. The covers are integral with the sack and the patent does not disclose a cover for closing an open end of an existing open mouthed sack. U.S. Patent application No. 2003/0215161A1 discloses a sack with a relatively small hole for depositing trash. The hole has an elastic member in its periphery that keeps it partially closed. The hole is preferably stretched to permit entry of trash into the sack after which it will partially close. The sack is thus always partially open. The parts of the sack that permit its closure are integral to the sack as a whole and cannot serve to close the open mouth of an existing separate sack.
U.S. Pat. No. 3,186,626 to Shevetz discloses a sack with tearable strips which can be ripped from the body of the sack and used to tie off its mouth. Trash bags are made of cheap paper like craft paper which is rough. If made of paper, experience has shown that paper strips do not develop strong tension when tied in a knot. The coefficient of friction is high and the paper-on-paper contact does permit strong tension to be developed in the paper strips. If the paper is strong, the strips will not develop sufficient tension to close the sack tightly owing to the restriction caused by the knot. If the paper is pliant the paper is prone to tearing. In either case it will not result in a tightly closed sack. The method also does not allow the full capacity of the sack to be used because a portion of the sack must be left unused to free up material that can be tied. The sack will also be difficult to manufacture as currently sack are made from paper roll or sheets with no provision for tearable strips.
While sacks with drawstrings at their mouths exists as disclosed in U.S. Pat publication US 2011/0002559A1 to Wood et Al, the drawstrings form closure of the sacks that are integral with the sacks and not accessories for closing other existing open mouthed sacks. Sacks with drawstrings are usually made of plastic because of standard existing manufacturing methods to incorporate plastic drawstrings in plastic sacks. The embodiments included in this specification include features to simplify the manufacture of such sacks such as a separate paper strip for attaching the string to the sack.
A solution to the problem of the bags tipping over and the leaves spilling is to use a cover which is made of a stretchable material to cover the opening of the sack. By being able to stretch, the cover will be easier to fit on a yard waste sack than one which cannot stretch. Covers or caps made of ordinary paper tend to tear when fitted over a full sack. They then becomes loose and fall off easily. If made of an elastic material the cover will fit tightly around the sides of the sack and resist dislodgement when the sack tips over. Ideally the cover should be made of a recyclable material like paper. A material that fits this requirement is a die-cut paper with hexagonal slits that that expands into a three dimensional honeycomb structure when pulled. The paper has an array of die-cut hexagonal slits which are in a repeating pattern having regular spaces between them. The pattern of slits in any particular row is offset from a neighboring row so that the slits of one row are approximately centered on the spaces in the slits in an adjacent row. Accordingly sheets of this type of paper can be described as having a plurality of slits in a pattern of spaced parallel rows of individual slits, each of said rows having interval spaces between consecutive slits, each slit configured to form one opening upon expansion When a force is exerted on a sheet of such paper in such a way that the paper is pulled in a direction substantially perpendicular to the line that comprises the closed slits, the array of slits open and the paper forms a three dimensional honeycomb structure. When this happens each slit opens up to a maximum of approximately one centimeter wide around their centers and the sheet stretches considerably in the direction that the slits open. The thickness of the resulting structure is several times that of the original paper e.g. more than five times the original thickness. A fully expanded sheet can easily extend 50% in length when under tension but contract about 25% of original length after the force that expanded it has been removed. The significant contraction after being expanded is unique to this type of paper and this property is utilized in this invention. This paper is known as Geami paper and is marketed by RanPak Corporation of Concord Township Ohio. Another manufacturer of this type of paper is GC Technologies LLC of Newtown, Conn., where it is called Hexcelwrap. Geami paper or Hexcelwrap is sold in expanded or unexpanded form. It is used as packaging for the safe conveyance of goods by cushioning them from damage by impact, shock, or vibration during transit. It is advertised as being an environmentally friendly substitute for plastic bubble wrap and foam packaging.
In the expanded form the paper has been stretched so that the paper sheets assume a honeycomb structure as the holes in the paper expand. Geami paper is also sold as unexpanded paper where the honeycomb holes that have been cut in the paper remain slits of approximately one centimeter in length with no significant widths, being essentially straight lines in the paper. The sheets can be pulled on a machine prior to use to expand them. In the flat or unexpanded form the paper has significant elasticity and will attempt to regain its original size when pulled. It is able to stretch more than a similar piece of expanded paper. A cover in the shape of a grocery sack can be shaped from this paper. Expanding the paper cover is done by pulling the sides of the cover in opposing directions. One method is to put one's hands into the cover and pull the sides of the cover outward. The object is to expand the sack so that its opening barely fits the mouth of the yard waste sack so that the cover will fit tightly around the sides of the yard waste sack, capping off its contents. Yard waste sacks often come in a standard size of 30 gallons. When filled with leaves the sacks become approximately cylindrical in shape with a diameter of approximately forty centimeters. When the slitted paper is formed into a pinched bottom sack, it may have a width of about 15 inches not counting gussets, and a length of similar dimensions. However different dimensions are possible and those provided are for reference only.
Making the cover with unexpanded paper has a number of advantages. First in its flat, unexpanded state the paper sheet is easy to make into a cover shaped like a sack especially when glue is used. The holes in expanded paper make it difficult to glue. Secondly the sack can be expanded incompletely, leaving portions of it substantially unexpanded so as to maintain as much elasticity as possible. While the cover can be made of expanded Geami paper, the expanded paper while still elastic, does not have the same elasticity as paper that is incompletely expanded having a significant number of holes that have not fully opened. Besides allowing the cover to fit more tightly around the sides of the yard waste sack, the paper that is not fully expanded stretches more and is less prone to tearing when fitting the cover on a sack Geami paper stretches mostly in one direction—the direction that causes the slitted holes to open up into a hexagonal honeycomb structure. When used as a covering material for a sack, or when shaped into a sack, the direction of orientation of the slits is the direction that expands the girth of the covering means or sack. For example if the paper sack that comprises the cover is stood up vertically so that its closed end faces upward and it rests on its open end, in the unexpanded state of the paper, the slits will appear as vertical lines. The slits will then open substantially horizontally when the paper is expanded e.g. by pulling the sides of the sack horizontally in opposing directions, allowing the girth of the cover to increase.
Besides using Geami paper to make a stretchable cover for yard waste sacks, stretchable covers can also be made of woven or knitted recyclable materials like paper or other natural fibers such as cotton based cloth, or nets made of cotton or jute etc.
The cover or sack can also be made of ordinary paper or Kraft paper or other paper which does not stretch significantly. Some means of causing a closure of such sacks will have to be added. These means may include a drawstring or adding portions of elastic material such as the expandable paper with an array of slits. The cover in the shape of a sack may be used to close off a variety of sacks including yard waste sacks, grocery bags, grocery sacks or any open receptacle made of any material including plastic and metal. Grocery sacks can be closed off with the paper cover after shopping to prevent their contents from spilling out. Similarly barrels or other receptacles containing items like food can be closed with the cover. The invention can also be used to close trash bags, e.g. a trash bag that has been overfilled and whose end can no longer be tied off, or closed with a drawstring.
Provided is a cover for a sack comprising a closed and an open end, the cover comprising of a biodegradable material having an un-expanded position and an expanded position, the material configured to form an array of openings in the expanded position, wherein the cover is deployed on the sack at the open end; and wherein the sides of the cover in proximity to the open end grip the sack and allow the cover to close the sack and prevent content of the sack from spilling. The sheet of material that the cover can be made from becomes longer when a force is applied to pull the material in a way that opens the array of openings, and becomes shorter when the force is removed, such that when the open end of the cover is expanded by pulling, and deployed over the mouth of a sack and then released, the sides of the cover in proximity to the open end of the cover grip the sack allowing the cover to close the sack, preventing the contents of the sack from spilling. The cover comprises one or more paper sheets having a plurality of slits in a pattern of spaced parallel rows of individual slits, each of said rows having interval spaces between consecutive slits, each slit configured to form one opening upon expansion. The slits can extend in a direction of the open end to the closed end, and open in a substantially perpendicular direction. The slits in each row can be positioned adjacent the interval space between consecutive slits in a next adjacent parallel row of slits. The openings can be generally similar in shape and size, in a consistent, uniformly repeating opening pattern. The sheet can be made from non-woven fibrous material. In the un-expanded position the sheet can be flat and in the expanded position the sheet is a three dimensional honey comb structure. The sack can be a yard waste sack used for disposing of recyclable yard waste or food waste. The lower portion of the cover in proximity to its open end can be made from the material with the array of openings and an upper portion above the material lacking openings. The openings can be hexagonal. The cover can resume substantially its condition in the unexpanded position when a force applied to it in the deployed condition is removed. The material can be die cut paper that expands into a hexagonal honeycomb structure when pulled. The cover can be shaped into a pinched bottom sack with tapered sides ending in a ridge or line at the closed end. The cover can be formed into bag or sack with a rectangular bottom at the closed end. It can also be formed into a sack that tapers to a ridge or line at the closed end.
Provided is a cover for a sack comprising a closed and an open end, the cover made from a biodegradable material, the cover in form of a pinch bottom bag having an open end and a closed end, the cover further having a string and a one or more loops for passage of the string around the cover, wherein the cover is configured to be tightened around the sack at the open end with the string. The string can be biodegradable. Provided is a method of covering a sack with a cover comprising: a) expanding a cover comprised of a biodegradable material from an un-expanded position and an expanded position, the material configured to form an array of openings in the expanded position; b) positioning the cover on the sack at the open end; and c) releasing the cover, wherein the cover after being released contracts and grips the sack and prevent contents of the sack from spilling. Provided is a method of covering a sack with a cover comprising: a) expanding the cover made of the expandable paper having an array of hexagonal slits in regular repeating patterns that can open when the paper is pulled, causing the paper to stretch and increase its girth, such that the cover can be made substantially bigger when its sides are pulled away from each other, b) pulling the sides of paper cover to extend the size of its opening so that it is bigger than the opening of the sack, and positioning the open mouth of the cover over the sack at the open end; c) releasing the cover, wherein the cover after being released contracts and grips the sides of the sack and prevents the contents of the sack from spilling.
Provided is a method of securing the opening of a sack after it has been filled, by employing a material that is substantially elastic, forming it into a covering means having an open end for substantially engulfing the open mouth of the sack, and a constraining means for constraining the covering means to the sack so that it grips the sides of the sack, and a closed end that covers the open mouth of the sack and prevents its contents from spilling, wherein the constraining means comprises substantially of the elasticity of the material of the covering means and the stiffness afforded by the geometry of its construction. The covering means can be made substantially of paper with perforations or holes that open up and permit the paper to stretch when pulled, and contract substantially when released, thus making the paper significantly elastic. The flat unexpanded Geami paper can be used to make the covering means and prior to putting it over the sack, the flat Geami paper is pulled causing it to stretch substantially so as to expand a significant number of the holes or perforations but not all, so that it retains an ability to stretch further beyond what would be possible with expanded Geami paper in which the paper has been expanded substantially, thus being in a state of expansion intermediate between the flat or unexpanded paper, and the expanded paper. The covering means can be shaped into a pinched bottom sack having an open end, and a closed end with tapered sides ending in a ridge or line at the closed end. The covering means can be formed into a grocery or merchandise style bag with a rectangular bottom at the closed end. The covering means can be made substantially of knitted paper and the knitted paper stretches when pulled to fit over the mouth of the sack. The covering means can be formed into a pinched bottom sack. Provided is a method of closing the opening of a sack after it has been filled, by employing a material that is substantially flexible, forming it into a covering means having an open end for substantially engulfing the open mouth of the sack, and having a constraining means for constraining the covering means so that it grips the sides of the sack, and a closed end that covers the open mouth of the sack and prevents its contents from spilling. The covering means can be made of recyclable materials and the constraining means is a string made of recyclable materials that is housed within the covering means and substantially encloses the covering means so that when at least one end of the string is pulled, it constrains the covering means around the sack and effects a closure of the sack. The covering means can be a pinched bottom sack and the string runs along a periphery of its opening with both ends emerging from the sack close to each other. After using the pinched bottom paper sack that comprises the covering means to cover the mouth of a sack, the ends of the string are pulled tightly to effect a secure closure of the sack and tied in a knot to prevent loosening. At least one portion of the string passes through a hole in a collar or bushing attached to the paper sack so that it constricts the string, thus allowing the string to function as a noose that passes substantially around the opening of the first sack that comprises the covering means, and fastens it securely around the opening or mouth of a second sack effecting the closure of the second sack.
Provided is a cover for a sack having a closed end and an open end, the cover made from a biodegradable material having a pleated or corrugated configuration in its unexpanded form, the pleats being flexible and able to flatten and extend in response to an urging force acting to extend the material, and the cover shaped in form of a sack having at least one layer of expandable paper with an array of hexagonal slits attached to it in the proximity of its open end such that the expandable paper provides a counter force to resist an urging force that opens the cover and substantially reduces the opening of the cover when the urging force is removed.
A cover for a sack comprising a closed and an open end, the cover comprising of a biodegradable material having a first position and a second position, the material configured to form an array of openings at least in the second position, wherein the cover is deployed on the sack at the open end, and wherein sides of the cover in proximity to the open end grip the sack so that the cover forms a closure of the sack and prevent contents of the sack from spilling.
A first embodiment of the stretchable cover is shown in
Although the present invention has been described with reference to several embodiments, those skilled in the art will recognize that changes may be made in form and detail without departing from the scope of the invention.
The present application claims the benefit of U.S. provisional application No. 62/302,959, filed on Mar. 3, 2016 and U.S. provisional application No. 62/436,962, filed on Dec. 20, 2016, which are incorporated herein by reference in its entirety.
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Number | Date | Country | |
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62302959 | Mar 2016 | US | |
62436962 | Dec 2016 | US |