Embodiments of the present disclosure generally relate to caps, closures, seals, and containers, and control of flow of fluids. Certain embodiments can be used with fluids related to machinery, for instance, engine oil, brake fluid, coolant, transmission fluid, and power steering fluid. Certain embodiments of the present disclosure to effectively hold and transfer a fluid or a fluid substance (referred to as a fluid), further being able to open, close, regulate flow of such fluid. Certain embodiments include a single piece tubular component that includes a cap interiorly attached to such tubular component with ribs, and a container having a tapered end. In certain embodiments, a nozzle having a tapered end is adapted to attach to a container.
Machinery typically requires consistent maintenance for efficient functioning. Machinery relying on an internal combustion engine, from simple machines such as lawn-mowers, to complex machines such as automobiles and airplanes, the flushing and/or replacement of certain fluids is integral to proper maintenance. For automobiles, certain fluids, such as engine oil, brake fluid, coolant, transmission fluid, power steering fluid, and differential fluid, should be checked or replaced at certain time, distance or duty-cycle based intervals.
Machinery fluid reservoirs typically have at least one opening to add or drain fluid. In many cases, the size of the openings follows industry standards. Filling a reservoir can present challenges, as the location of the reservoir may be in a place that is awkward to reach or the reservoir opening too small. Error in pouring, such as spillage, can adversely affect the operation of mechanical components, create environmental hazards, and waste of fluid. Moreover, a fluid container may be bulky or heavy, making it difficult to deliver fluid from the container to the opening without spillage.
Numerous containers have at least one opening to transfer fluid in or out of the container. Containers may also have caps, tops, or lids that temporarily secure the contents of the container. Transferring fluid from a container to a machine can be challenging. Issues of spillage, low flow rate and uncontrolled flow caused by current containers make fluid transfer increase that challenge. Current commercially available containers holding certain fluids, such as motor oil have a twist-off lid. Yet, those containers have certain disadvantages.
For example, fluids, including motor oil, are commonly sold in predetermined volumes, (for example, 1 quart, 3 quart, 5 quarts, 1 gallon, etc.), where larger volumes correspond to containers holding a larger volume. As the total volume increases, the container mass increases, and it becomes increasingly difficult for a person to hold. As a result, it becomes difficult to transfer a fluid from a container to another container, such as a machine reservoir (e.g. opening for engine oil).
Mass-produced machines, such as automobiles of a particular year, make, and model, have components located in substantially similar areas across all. People come in many different shapes, sizes, heights, strength levels, and abilities. One person of a particular height and strength may have an easier time accessing a single component (e.g. opening for engine oil) of one year, make and model automobile, while a second person may have trouble accessing that component. Further, automobiles of different years, makes, and/or models have machine components located in different areas. A person may easily access a component (e.g. accessing an opening for machine oil) in one automobile, and have difficulty accessing a similar component in a different automobile. Therefore, challenges in holding and steadying a container (e.g. a motor oil container) while pouring may arise when transferring the fluid (e.g. motor oil). These challenges arise particularly when such container is too heavy, or the opening for the fluid is not within comfortable reach. These challenges may also lead to an inability to maintain a steady flow of fluid, resulting in spillage. This issue is exacerbated when using a separate funnel.
Difficulty in holding, stabilizing, maintaining, reaching, or otherwise effectively transferring a fluid from one container to a second container can lead to a number of problems. In one example, the spout of one container may not align properly with an opening of a second container, causing leaks of a fluid in the vicinity or a user's hand. In another example, one container must be held at a position uncomfortable to a user to effectively transfer a fluid into an opening of a second container tiring a user, or in a more unfortunate case, preventing a user from transferring such fluid.
A common solution involves the use of a funnel, placed within the opening of a reservoir, to give a user a decreased chance of error when pouring a fluid from a delivery container into such a reservoir. Using a funnel involves secondary purchase and cleaning/storage considerations, further adding to the inconvenience associated with the use of a funnel. Using a funnel can also be messy and less effective, particularly given a large or heavy container. Fluid leaks may occur when a funnel is not properly secured to a machine reservoir opening. Therefore, controlled pouring through a funnel may require more than two hands to stabilize the funnel and the container, making it difficult for single-person use.
Further still, the use of an inappropriately sized funnel may cause further issue when dispensing fluid from a source container. The use of a funnel that is too small creates possibility of error in dispensing including overflow and spillage. The use of a funnel that is too large creates possibility of the funnel tipping as the fluid is dispensed. Such issues potentially lead to spillage or even knocking the funnel out of the intended opening.
Embodiments of the present disclosure generally relate to caps, closures, seals, containers, and control of flow of fluids. Embodiments relate to improvements in the system, apparatus, and method of use of a fluid container. Certain embodiments can be used with fluids related to machinery, for instance, engine oil, brake fluid, coolant, transmission fluid, and power steering fluid. Certain embodiments of the present effectively hold and transfer a fluid or a fluid substance (referred to as a fluid), further being able to open, close, regulate flow of such fluid. The system, method, and apparatus in certain embodiments reduce messiness, leaking, uncontrolled flow of a fluid, and increase flow rate as compared to other products such as funnels. Certain embodiments of a container holding a liquid may come in many forms.
Certain embodiments of the present disclosure direct pouring of a fluid in an accurate manner. Certain embodiments transfer a fluid rapidly in a controlled manner. Certain embodiments stop the flow, start the flow, and control the flow of a liquid poured from a container. Certain embodiments allow controlled pouring of a liquid while a container is inverted. Certain embodiments allow cheap manufacturing, for instance, by using less material. Certain embodiments allow appending certain features to existing containers. Certain embodiments also enhance the user experience of dispensing fluids, and presents a more useful way of dispensing fluids in any state, such as liquid and solid. Certain embodiments eliminate the need to use a separate funnel to dispense fluids. Eliminating the need for a separate funnel means a user does not need to purchase a separate funnel. Nor is a user at the mercy of having a funnel available. A user no longer has to clean or dispose of a funnel.
Referring to
In certain embodiments, when an assembly is opened, a fluid is passed through an opening of a closure component. In certain embodiments, a closure component has an attachment end, for example, a thread 22 as shown for example in
Referring to
In certain embodiments, a closure component 1 is threadably attached to and detached from a container 2. Referring to
In certain embodiments, a container 45, as shown in
Referring to
A nozzle collar, in certain embodiments, is attached to container neck 19 in a number of different ways. Certain embodiments, such as shown in
Referring to
It will be appreciated that, in general, a nozzle collar placed in a container neck, as exemplified in
Referring to
Referring to
Certain embodiments of the present disclosure allow a user to pour a fluid using two hands. For instance, a user may handle a closure component 1 with one hand, and handle a container 2 with another hand. A user may invert the entire assembly with a closure component 1 in a closed position as shown for example in
In one aspect, the general shape of an inner cap 10 having a lower surface 24 with a conical shape, as exemplified in certain embodiments in
It will be appreciated that in certain embodiments, the rim 43 of a closure component body 7, as shown for example in
Certain embodiments of the present invention address issues with existing enclosure systems. For example, the U.S. Patent Publication Application No. 2009/0084752 A1 (by Coulson) (“Coulson”), incorporated herein by reference in its entirety describes an enclosure system with valve control and flow regulation ability. Coulson describes the use of a restriction element that restricts travel of a closure beyond a maximum opening position. Such restriction element allows the closure to operate only within a predetermined maximum opening position and minimum opening position, providing a user with a narrow scope of operation and flow capacity. Embodiments of the present disclosure have a closure component 1 that can be detached from a container 2. The ability to detach a closure component allows direct pouring of the contents of a container without the need for a closure component, as well as a greater control over the flow rate. Another advantage of a detachable closure component is that it allows direct refilling of a container, for example, with spent motor oil, so that the container can be transported to a recycling center after its use.
In another example, certain embodiments of the present invention reduce the number of components required to achieve flow regulation. For example, Coulson discloses a component that requires manufacturing of individual pieces further attached together to form a single unit. Certain embodiments of the present disclosure use two components, such as a container 45 (as shown for example in
In certain embodiments, a closure component is a single piece, where certain arrangements, features, portions, etc. are designed to minimize material use. For example, in certain embodiments, a rib 9 has a base 37 that connects to an inner aspect of a body 7, where the length of a rib base 37 connected to a body 7 is greater than the width 38 of the rib 9, as shown for example in
Featuring either a tapered head on container 45 or a tapered head on a nozzle collar 12 further attached to a container 2 allows for producing a closure component that is generally cylindrical in shape. It will be appreciated that a tapered head is found on a container 45 shown in
In certain embodiments, an angle 39 (seen in
Existing funnels have a wide diameter opening that is reduced in size to a smaller diameter portion, which reduces the flow of fluid and can cause fluid backup within the funnel. This fluid backup can lead to the center of gravity rising, and the funnel tipping over while a fluid is being poured. This fluid backup may also prevent quick enough flow into a machine reservoir. Certain embodiments of the invention improve upon problems found with funnels, where a closure component body 7 is sized to fit an opening of a machine reservoir (e.g. opening for engine oil). In certain embodiments, the diameter of a closure component rim is between 0.75 inch and 3 inches, as to fit openings of various machine reservoirs. In certain embodiments, the tapering of fins 3 as shown for example in
Irregular fluid flow, commonly referred to as “glugging” or “gurgling” caused by the lack of sufficient airflow into a container to replace a vacuum caused by pouring, is further solved by certain embodiments of the invention. It will be appreciated that fluid flow occurs when a seal between a nozzle collar and a closure component, for example, a collar lip 14 and a surface 25, is broken, and the amount in which a closure component is opened has the effect of valve control of a fluid being poured. In certain embodiments, closure component body 7 has a height 49, shown for example in
In one example case, the speed of flow of pouring motor oil through a one-pint mechanics oil funnel, or a container having a tapered head and a closure component, was tested. For this test, the assembly that included a container, a nozzle collar, and a closure component was upturned so that the nozzle collar and closure component were located at the bottom. The base of the upturned container was opened, to allow motor oil to be poured through. The closure component was in an open position.
A 315 mL volume of 10W-30 motor oil (Pennzoil), set at room temperature, was placed in a primary receptacle. The primary receptacle was instantly inverted to transfer the motor oil into a secondary receptacle, whereby a one-pint mechanics oil funnel, or a container in one embodiment of the invention was placed directly above the secondary receptacle. The amount of time to transfer the bulk of the motor oil through either the funnel or an embodiment of the invention was recorded. Transfer of the motor oil through the funnel occurred in 3.78 seconds. Transfer of the motor oil through the nozzle collar and closure component occurred in 1.71 seconds. In this example case, use of an embodiment of the invention resulted in an approximately 54% quicker dispensing of fluid as compared to a traditional funnel.
In certain embodiments, the diameter of a collar lip 14 is generally smaller than the diameter of a collar base 50 (for example shown in
In certain embodiments, a nozzle collar is a separate component that can be attached to a container. It will be appreciated by those skilled in the art that a nozzle collar that can be adapted to other containers already available allows certain embodiments of the invention to be adapted and used for a number of different container types, shapes, sizes; be placed on existing containers in place of normally found caps; be sold separately for retrofitting, among other advantages to existing containers.
Certain embodiments of the invention will be prepared with a fluid, for instance, using a liquid filling machine to fill a container 2 with a fluid. Certain embodiments of the invention will be capped with a nozzle collar and/or a closure component 1, for example, with a capping machine. Certain aspects of embodiments of the invention are automated allowing filling a plurality of containers 2 using one or more automatic or semi-automatic machines and/or processes.
The illustrations of arrangements described herein are intended to provide a general understanding of the structure of various embodiments, and they are not intended to serve as a complete description of all the elements and features of apparatus and systems that might make use of the structures described herein. Many other arrangements will be apparent to those of skill in the art upon reviewing the above description. Other arrangements may be utilized and derived therefrom, such that structural and logical substitutions and changes may be made without departing from the scope of this disclosure. Figures are also merely representational and may not be drawn to scale. Certain proportions thereof may be exaggerated, while others may be minimized. Accordingly, the specification and drawings are to be regarded in an illustrative rather than a restrictive sense.
In the foregoing specification, specific embodiments have been described. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the invention as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of present teachings. The descriptive labels associated with the numerical references in the figures are intended to merely illustrate embodiments of the invention, and are in no way intended to limit the invention to the scope of the descriptive labels. The present systems, methods, means, and enablement are not limited to the particular systems, and methodologies described, as there can be multiple possible embodiments, which are not expressly illustrated in the present disclosures. It is also to be understood that the terminology used in the description is for the purpose of describing the particular versions or embodiments only, and is not intended to limit the scope of the present application.
Some embodiments, illustrating its features, will now be discussed in detail. The words “comprising,” “having,” “containing,” and “including,” and other forms thereof, are intended to be equivalent in meaning and be open ended in that an item or items following any one of these words is not meant to be an exhaustive listing of such item or items, or meant to be limited to only the listed item or items. It must also be noted that as used herein and in the appended claims, the singular forms “a,” “an,” and “the” include plural references unless the context clearly dictates otherwise. Although any methods, and systems similar or equivalent to those described herein can be used in the practice or testing of embodiments, the preferred methods, and systems are now described. The disclosed embodiments are merely exemplary.
Number | Name | Date | Kind |
---|---|---|---|
3278096 | Miller | Oct 1966 | A |
4065037 | Haller | Dec 1977 | A |
4754899 | Stull | Jul 1988 | A |
5038958 | Dreier | Aug 1991 | A |
5101870 | Farris | Apr 1992 | A |
5111977 | Maguire | May 1992 | A |
5297599 | Bucheli | Mar 1994 | A |
6758376 | Clodfelter | Jul 2004 | B1 |
6834782 | Ritter | Dec 2004 | B2 |
6893612 | Kacian | May 2005 | B2 |
RE39340 | Adams | Oct 2006 | E |
7331491 | King | Feb 2008 | B2 |
8177084 | Fox | May 2012 | B2 |
8220650 | Smith | Jul 2012 | B2 |
8557359 | Yang | Oct 2013 | B2 |
9580214 | Hatton | Feb 2017 | B2 |
20040232167 | King | Nov 2004 | A1 |
20050077322 | Graybill | Apr 2005 | A1 |
20090084752 | Coulson | Apr 2009 | A1 |
Number | Date | Country |
---|---|---|
WO2002100764 | Dec 2002 | WO |
WO 2007112569 | Oct 2007 | WO |
Entry |
---|
WPO, http://www.worldpackaging.org/i4a/pages/index.cfm?pageid=1#&panel1-3, website homepage. 2015. |
Graham Packaging Company, https://www.grahampackaging.com/about-us/heritage-innovation, website, 2014. |
alibaba.com, “Aluminum Plastic Bottle Cap for Brandy Packaging”, http://www.alibaba.com/product-detail/Aluminum-Plastic-Bottle-Cap-for-Brandy_235903808.html, website. |
Graham Packaging Company, “One Quart Motor Oil Redesign”, https://www.grahampackaging.com/sites/default/files/Graham%20Case%20Studies_One%20Quart%20Motor%20Oil%20Redesign.pdf, electronic publication. |
Bloomberg, “Company Overview of Graham Packaging Company, Inc.”, http://www.bloomberg.com/research/stocks/private/snapshot.asp?privcapId=100134756, website article, May 3, 2016, Bloomberg L.P. |
Ibisworld, “Plastic Bottle Manufacturing in the US: Market Research Report”, http://www.ibisworld.com/industry/default.aspx?indid=519, website article, May 2016. |
encyclopedia.com, “Graham Packaging Holdings”, http://www.encyclopedia.com/doc/1G2-2690300050.html#C, website article, 2007. |
valuationresources.com, “Royalty Rates and License Fees”, http://valuationresources.com/EconomicData/Royalty.htm, website article. |
Closure Systems International, http://www.csiclosure.ocm/, company website, 2016. |
bottles.com, “Caps for Plastic Bottles and Glass Bottles”, https://www.ebottles.com/bottlecaps-mat-closures-type-2.htm, company product listing website page, 2015. |
Capz Enclosure, Inc., http://capz.webstarts.com/, website. |
Bogren, Rick, “Scientist develops ways to recycle used motor oil containers”, http://www.lsuagcenter.com/NR/rdonlyres/AEC5C9A5-4841-46FA-8D6C-D5F1F5193916/55689/LouisianaAgriculturewinter2009web.pdf, Journal Article, 2009. 52-1, LSU AGCenter. |
Green Flame Services, “Empty Plastic Oil Container Recycling”, http://www.calrecycle.ca.gov/homehazwaste/Events/AnnualConf/2005/April28/Session1/CertCentMgmt/RecycleChal.pdf, electronic publicatin, Apr. 28, 2005, CalRecycle. |
Franklin Associates, “Impact of Plastics Packaging on Life Cycle Energy Consumption & Greenhouse Gas Emissions in the United States and Canada—Substitution Analysis”, http://plastics.americanchemistry.com/Education-Resources/Publications/Impact-of-Plastics-Packaging.pdf, electronic publication, Jan. 2014. |
“Basics of Injection Molding Design”, http://www.3dsystems.com/quickparts/learning-center/injection-molding-basics website article, 2015, 3D Systems, Inc. |
“Injection Molding Design Guide”, https://www.quickparts.com/PDF/LVIM/Injection_Molding_DesignGuide.pdf, electronic publication. Quickparts. |
“Blow Molding and Rotational Molding”, http://www.sinotech.com/blowMolding.html, website article, 2010, Sinotech, Inc. |
“Manufacturing of Plastic Bottles”, http://newengineeringpractice.blogspot.com/2011/08/manufacturing-of-plastic-bottles.html, blog post, Aug. 2011, Blogger. |
PCT Community Forum Discussions, http://communities.ptc.com/thread/43317. |
Number | Date | Country | |
---|---|---|---|
20170233148 A1 | Aug 2017 | US |