Information
-
Patent Grant
-
6243545
-
Patent Number
6,243,545
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Date Filed
Monday, January 10, 200024 years ago
-
Date Issued
Tuesday, June 5, 200123 years ago
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Inventors
-
Original Assignees
-
Examiners
Agents
-
CPC
-
US Classifications
Field of Search
US
- 399 45
- 399 66
- 399 67
- 399 320
- 399 335
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International Classifications
-
Abstract
A fixing device bias control system compensates for variations in media resistivity by controlling a bias supplied to a fixing device, such as a fuser, in an electrophotographic imaging device. Media resistivity may change dependent upon on the environmental conditions to which the media is exposed. A reduction in the moisture content of the media, as occurs after the first pass of a duplex imaging operation or in low humidity environments, will significantly increase the media resistivity. An increase in the resistivity of the media can result in toner adhering to the fuser, causing contamination on the fuser and image defects. The fixing device bias control system supplies a bias, having the same polarity as the charge on the toner, to a fusing roller included in the fuser to repel the toner, thereby reducing fuser contamination and image defects. In a first embodiment, the fixing device bias control system controls the bias based upon exposure of the media to the fixing process. The corresponding method includes controlling the bias to the fixing device according to whether the media has been previously exposed to the fixing process. In a second embodiment, the fixing device bias control system controls the bias based upon either a voltage or a current supplied to a transfer device. The corresponding method includes controlling the bias to the fixing device according to the voltage or current supplied to the transfer device.
Description
FIELD OF THE INVENTION
This invention relates to electrophotographic imaging devices. More particularly, this invention relates to an improved method and apparatus for reducing image defects that may result from the fixing process.
BACKGROUND OF THE INVENTION
Electrophotographic imaging devices, such as electrophotographic printers, electrophotographic copiers, fax machines, and the like, form images on media by generating a latent electrostatic image on the surface of a photoconductor onto which pigment particles, such as toner, are developed, transferring the image formed on the surface of the photoconductor to the media, and fixing the toner to the media. The quality of the output is affected by the fixing operation. A problem that can occur during the fixing operation is known as “toner offsetting.” Toner offsetting occurs when toner adheres to the fixing device and is placed on the media at a location offset from the desired location causing the formation of a double image. Another problem that can occur during the fixing process involves print defects occurring because of toner removed from the media accumulating on assemblies within the electrophotographic imaging device. Accumulated toner can break free from the assemblies and become deposited on the media, thereby causing a very visible print defect. A need exists for an apparatus and a method using the apparatus that will reduce the severity of these types of print defects.
SUMMARY OF THE INVENTION
Accordingly, a method for reducing contamination from toner in an electrophotographic imaging device includes determining a value of a parameter related to resistivity of media. Additionally, the method includes supplying a bias to a fixing device based upon the value of the parameter.
A fixing device bias control system for use in an electrophotographic imaging device including a fixing device to fix toner to media includes a power supply to provide a bias to the fixing device. In addition, the fixing device bias control system includes a controller configured to determine a first parameter related to resistivity of the media. The controller includes a configuration for configuring the power supply to supply the bias to the fixing device based upon the first parameter.
An electrophotographic imaging device to form an image on media using toner includes a photoconductor and a photoconductor exposure device to form a latent electrostatic image on the photoconductor. Additionally, the electrophotographic imaging device includes a developing device to develop the toner onto the photoconductor and a transfer device to transfer the toner from the photoconductor to the media. Furthermore, the electrophotographic imaging device includes a fixing device to fix toner to the media and a fixing device bias control system to provide a bias to the fixing device based upon a value of a parameter related to a resistivity of the media.
DESCRIPTION OF THE DRAWINGS
A more thorough understanding of embodiments of the fixing device bias control system may be had from the consideration of the following detailed description taken in conjunction with the accompanying drawings in which:
FIG. 1
shows a simplified schematic representation of an electrophotographic printer having duplex imaging capability and including an embodiment of the fixing device bias control system.
FIG. 2
shows a high level flow diagram of a method for using a first embodiment of a fixing device bias control system.
FIG. 3
shows a high level flow diagram of a method for using a second embodiment of the fixing device bias control system.
DETAILED DESCRIPTION OF THE DRAWINGS
Referring to
FIG. 1
, shown is a simplified cross sectional view of an embodiment of an electrophotographic imaging device, electrophotographic printer
10
, containing an embodiment of the fixing device bias control system. It should be recognized that although the disclosed embodiment of the fixing device bias control system is discussed in the context of a monochrome electrophotographic printer
10
, it could also be used in other types of color or monochrome electrophotographic imaging devices, such as electrophotographic copiers, or it could be used in fax machines. Furthermore, although embodiments of the fixing device bias control system will be discussed in the context of electrophotographic printer
10
that includes the capability for duplex imaging, the fixing device bias control system may be put to beneficial use in electrophotographic imaging devices that are only capable of simplex imaging.
A charging device, such as charge roller
12
, is used to charge the surface of a photoconductor, such as photoconductor drum
14
, to a predetermined voltage. A photoconductor exposure device, such as laser scanner
16
includes a laser diode (not shown) for emitting a laser beam. The laser beam
18
is pulsed on and off as it is swept across the surface of photoconductor drum
14
to selectively discharge the surface of the photoconductor drum
14
. Photoconductor drum
14
rotates in the clockwise direction as shown by the arrow
20
. A developing device, such as developing roller
22
, is used to develop the latent electrostatic image residing on the surface of photoconductor drum
14
after the surface voltage of the photoconductor drum
14
has been selectively discharged. Toner
24
, which is stored in the toner reservoir
26
, moves from locations within the toner reservoir
26
to the developing roller
22
. A magnet located within the developing roller
22
magnetically attracts toner
24
to the surface of the developing roller
22
. As the developing roller
22
rotates in the counterclockwise direction, the toner
24
, located on the surface of the developing roller
22
opposite the areas on the surface of photoconductor drum
14
which are discharged, can move across the gap between the surface of the photoconductor drum
14
and the surface of the developing roller
22
to develop the latent electrostatic image.
Media, such as print media
28
, is loaded from media tray
30
by pickup roller
32
into the media path of the electrophotographic printer
10
. Print media
28
is moved along the media path by drive rollers
34
. Print media
28
moves through the drive rollers
34
so that the arrival of the leading edge of print media
28
below photoconductor drum
14
is synchronized with the rotation of the region on the surface of photoconductor drum
14
having a latent electrostatic image corresponding to the leading edge of print media
28
.
As the photoconductor drum
14
continues to rotate in the clockwise direction, the surface of the photoconductor drum
14
, having toner adhered to it in the discharged areas, contacts print media
28
which has been charged by a transfer device, such as transfer roller
36
, so that it attracts particles of toner
24
away from the surface of the photoconductor drum
14
and onto the surface of print media
28
. The transfer of particles of toner
24
from the surface of photoconductor drum
14
to the surface of print media
28
is not fully efficient and therefore some toner particles remain on the surface of photoconductor drum
14
. As photoconductor drum
14
continues to rotate, toner particles, which remain adhered to its surface, are removed by cleaning device
38
and deposited in toner waste hopper
40
.
As print media
28
moves in the paper path past photoconductor drum
14
, conveyer
42
delivers print media
28
to an embodiment of a fixing device, such as fuser
44
. Fuser
44
could be an instant on fuser that includes a resistive heating element located on a substrate or a halogen bulb fuser that includes a halogen filled bulb heating element inside of a cylinder. Print media
28
passes between pressure roller
46
and fuser
44
. Pressure roller
46
is coupled to a gear train (not shown in
FIG. 1
) in electrophotographic printer
10
. Print media
28
passing between pressure roller
46
and fuser
44
is forced against fuser
44
by pressure roller
46
. As pressure roller
46
rotates, print media
28
is pulled between fuser
44
and pressure roller
46
. Heat applied to print media
28
by fuser
44
fixes toner
24
to the surface of print media
28
. After the fixing operation, print media
28
passes under drive roller
48
.
Electrophotographic printer
10
includes the capability for duplex imaging. If, after the image is fixed on a first side of print media
28
by fuser
44
, no image is to be fixed on a second side of print media
28
, directional gate
50
is held in first position
52
. With directional gate
50
in first position
52
, print media
28
is directed into output tray
54
. However, if after the image is fixed on the first side of print media
28
by fuser
44
, an image is to be fixed on the second side of print media
28
, directional gate
50
is held in second position
56
. In this case, driver roller
48
and driver roller
58
will move print media
28
up ramp
60
. Then, after print media
28
clears driver roller
48
and driver roller
58
, print media
28
will slide back into the nip region between drive roller
58
and drive roller
62
and follow the path corresponding to arrow
64
. With print media
28
moving on the path indicated by arrow
64
, the side of print media
28
opposite the side on which an image was previously formed will be orientated to face photoconductor drum
14
. Thus, for duplex imaging, print media
28
will again pass through the electrophotographic imaging process.
By passing between fuser
44
and pressure roller
46
during the first pass of imaging, print media
28
was exposed to the high temperatures of the fusing process, typically in the range of 180 degrees centigrade. Exposure to the high temperatures of fixing removes moisture from print media
28
. The removal of moisture from print media
28
changes its electrical characteristics. Specifically, the resistivity of print media
28
will increase with the removal of moisture. Typically, for paper media the moisture content ranges from 5% to 6% by weight, dependent upon the ambient temperature and humidity. The fixing operation typically reduces the moisture content to 3% by weight. As a rough approximation, the resistivity of print media
28
will increase an order of magnitude for each 1% by weight decrease in the moisture content. Thus, print media
28
having a typical resistivity of 10
6
ohm-centimeters can change to 10
8
ohm centimeters. The change of resistivity in print media
28
can have a significant impact upon the results of the fixing operation.
Transfer roller
36
charges the side of print media
28
opposite that facing photoconductor drum
14
through contact charging. In this charging operation, print media
28
forms part of the charging circuit. Positive charge is delivered by the power supply to print media
28
. Consider the case in which the power supply providing the charging current to transfer roller
36
includes a voltage source. Typically, with a voltage source, the charging voltage is a DC voltage having a magnitude of approximately 2 KV. An increase in the resistivity of print media
28
will reduce the charging current that flows onto print media
28
and reduce the electric field between the surface of print media
28
facing photoconductor drum
14
and the surface of photoconductor drum
14
. Reducing this electric field reduces the effectiveness of the transfer of the developed latent electrostatic image onto the surface of print media
28
. In addition, because the magnitude of the charge on print media
28
is reduced, the electrostatic forces holding the transferred, but unfixed, image in place on the surface of print media
28
are reduced. This reduction in the electrostatic force holding the unfixed image onto print media
28
can result in disruption of the toner forming the image on print media
28
.
Controller
66
is coupled to an embodiment of a power control circuit, power control circuit
68
. A power control circuit controls the electric power supplied to a fixing device, thereby controlling the operating temperature of the fixing device. Power control circuit
68
controls the average electrical power supplied to fuser
44
. Power control circuit
68
adjusts the number of cycles of the line voltage per unit time applied to fuser
44
to control the average power supplied to fuser
44
. Controller
66
is also coupled to power supply
70
. Power supply
70
supplies an adjustable bias to fuser
44
based upon a signal received from controller
66
. By controlling the bias supplied to fuser
44
based upon a parameter or parameters related to the resistivity characteristics of print media
28
an improvement in the quality of the image fixed to print media
28
can be realized. These parameters could include one or more of the voltage supplied to transfer roller
36
, the current supplied to transfer roller
36
, or whether print media
28
has been through the fixing process one time or more than one time. Power supply
70
also provides voltages and currents to assemblies such as charge roller
12
, developing roller
22
, and transfer roller
36
to perform the electrophotographic imaging process. Controller
66
also provides the signals necessary for controlling the operation of the various assemblies (through the actuation of a drive motor and solenoids not shown in FIG.
1
), such as the drive rollers and directional gate
52
, necessary for moving print media
28
through either a simplex or duplex imaging operation.
The embodiment of the electrophotographic imaging device, shown in
FIG. 1
, electrophotographic printer
10
, includes formatter
72
. Formatter
72
receives print data, such as a display list, vector graphics, or raster print data, from the print driver operating in conjunction with an application program in computer
74
. Formatter
72
converts these different types of print data into a stream of binary print data. Formatter
72
sends the stream of binary print data to controller
66
. In addition, formatter
72
and controller
66
exchange the data necessary for controlling the electrophotographic printing process. This data includes information specifying whether a simplex or a duplex imaging operation is to be performed. In addition to controlling the various assemblies, controller
66
supplies the stream of binary print data to laser scanner
16
. The binary print data stream provided by controller
66
to laser scanner
16
controls the exposure of photoconductor drum
14
by laser beam
18
to create the latent electrostatic image on photoconductor drum
14
.
As previously mentioned, the resistivity of media is related to the moisture content of the media. A variety of factors affect the moisture content of the media. The ambient temperature, the ambient humidity, the prior exposure of the media to a heat source (such as a fixing device during a first pass of a duplex imaging operation) can all affect the media moisture content. In addition, the materials used in the media can affect the resistivity of the media either directly (because of the resistivity of the materials) or by affecting the amount of moisture retained by the media under ambient temperature and humidity conditions or after a first pass through a fixing device.
As indicated earlier, the resistivity of print media
28
affects the effectiveness of the transfer operation and electrostatic forces holding the un-fixed image on the surface of print media
28
. As un-fixed toner on the surface print media
28
moves into the nip region between fuser
44
and pressure roller
46
, electrostatic forces can pull un-fixed toner from the surface of print media
28
onto fuser
44
. This movement of toner can result in several types of image defects.
In one type of image defect, un-fixed toner is removed from the surface of print media
28
, adheres to the surface of fuser
44
, and is deposited in a different location on the surface of print media
28
. The toner adhering to the surface of fuser
44
can be redeposited on print media
28
on successive rotations of fuser
44
. This type of image defect appears as a lower density copy of the image on the area from which the toner was removed, displaced one or more circumferences of the fuser on print media
28
. This type of image defect is known as toner offsetting.
In another type of image defect, un-fixed toner is removed from the surface of print media
28
, adheres to the surface of fuser
44
and collects on pressure roller
46
. Typically, pressure roller
46
is not directly heated. Therefore, the surface temperature of pressure roller
46
is lower than that of fuser
44
. Because of this temperature difference, the melted toner on the surface of fuser
44
solidifies when it contacts pressure roller
46
and thereby adheres to pressure roller
46
. Over time, substantial amounts of toner can collect on pressure roller
46
. When a sufficient amount of toner has collected on pressure roller
46
, the toner will break free. Typically, the toner breaks free from pressure roller
46
and adheres to print media
28
passing between fuser
44
and pressure roller
46
. Generally, the amount of toner that accumulates before breaking free from pressure roller
46
is sufficient to create a very noticeable image defect on print media
28
.
The toner accumulated on fuser
44
and pressure roller
46
will not likely be completely deposited on a single unit of print media
28
. More likely, the accumulated toner will cause image defects on multiple units of print media
28
in a random pattern. When this degree of contamination of fuser
44
or pressure roller
46
has occurred, reducing the image defects to an acceptable level may require replacement of the fixing assembly. By reducing the amount of toner that adheres to fuser
44
and pressure roller
46
, the useful life of the fixing assembly will be extended and the number of print defects occurring will be reduced.
The embodiment of the fixing device bias control system included in electrophotographic printer
10
reduces the severity of image defects and extends the useful life of fuser
44
and pressure roller
46
by operating to reduce the un-fixed toner on print media
28
that is transferred onto fuser
44
and eventually pressure roller
46
. To accomplish this, power supply
70
supplies a bias, such as a voltage to fuser
44
. The bias supplied to fuser
44
creates an electric field between fuser
44
and pressure roller
46
. It should be recognized that the bias supplied to fuser
44
by power supply
70
could include either a substantially non-time varying bias (such as a DC voltage) or the bias supplied to fuser
44
by power supply
70
could include a time varying bias (such as a DC voltage having a superimposed square wave or sine wave voltage). The term substantially non-time varying as used in this specification means that the bias would have a magnitude that would stay within a range dependent upon non-ideal characteristics of power supply
70
or electrical noise on the output of power supply
70
used to supply the bias to fuser
44
.
The polarity of the bias selected is the same as that of the charge of the un-fixed toner on print media
28
so that toner is repelled from the surface of fuser
44
and remains upon print media
28
. For example, in an electrophotographic imaging device using negatively charged toner, the polarity of the applied bias would be negative. The magnitude of the bias supplied to fuser
44
is dependent upon a characteristic of print media
28
related to its resistivity. As the characteristic of print media
28
changes to reduce the force with which un-fixed toner is held to the surface of print media
28
, the magnitude of the bias supplied to fuser
44
is increased to compensate for this change. The characteristic of print media
28
that changes may be determined directly, or may be determined by monitoring conditions known to affect the characteristic.
In a first embodiment of the fixing device bias control system, the bias supplied to fuser
44
is determined based upon print job related information supplied by computer
74
to formatter
72
. Included with the print data supplied by computer
74
to formatter
72
during the start of a print job is information specifying whether the print job includes duplex printing or simplex printing. Subjecting print media
28
to the second pass of the electrophotographic imaging process will increase its resistivity (because of moisture loss from the fixing operation) thereby resulting in a decrease of the electrostatic force holding the un-fixed toner onto the surface of print media
28
on the second pass of the electrophotographic imaging process. Formatter
72
passes the information specifying whether imaging is to be performed in a duplex or simplex mode to controller
66
. Controller
66
uses this information to set the bias applied to fuser
44
. The magnitude of the bias applied to fuser
44
ranges between 500 volts and 750 volts. During the first pass of the electrophotographic imaging process, a bias of −500 volts is applied. During the second pass of the electrophotographic imaging process, a bias of −750 volts is applied to compensate for the decreased attraction between the toner and print media
28
.
Shown in
FIG. 2
is a high level flow diagram of a method for using the first embodiment of the fixing device bias control system. First, in step
100
, electrophotographic printer
10
receives data from computer
74
specifying on which units of print media
28
duplex imaging will be performed. Next, in step
102
, controller
66
sets the bias on fuser
44
at −500 volts using power supply
70
in preparation for imaging on the first side of print media
28
of the print job. In step
104
imaging is performed on the first side of print media
28
. After imaging on the first side of print media
28
is complete, in step
106
, controller
66
determines if imaging is to be performed on the second side of print media
28
. If imaging will not be performed on the second side, then control is returned to step
104
for the next unit of print media
28
. If imaging is to be performed on the second side, in step
108
, controller sets directional gate
50
to second position
56
for performing a duplex imaging operation. Then, in step
110
, controller
66
sets the bias supplied to fuser
44
by power supply
70
at −750 volts in preparation for imaging on the second side of print media
28
. Finally, in step
112
, imaging is performed on the second side of print media
28
. After completing imaging and fixing operation on the first unit of print media
28
of the print job, control is returned to step
102
for imaging the next unit of print media
28
.
In a second embodiment of the fixing device bias control system, the bias supplied to fuser
44
is determined based upon the output of power supply
70
supplied to transfer roller
36
. Power supply
70
can be configured to supply a substantially constant voltage or a substantially constant current to transfer roller
36
. If power supply
70
is configured to supply a substantially constant voltage to transfer roller
36
, controller
66
includes a configuration to monitor the current supplied by power supply
70
to transfer roller
36
. In this case, the current supplied by power supply
70
during the transfer operation will be indicative of the resistivity of print media
28
. As the moisture content of print media
28
drops, its resistivity increases and the current supplied by power supply
70
will decrease during the transfer operation. Firmware operating in controller
66
will use the monitored value of current to access a lookup table containing data used to set the bias supplied to fuser
44
by power supply
70
. Alternatively, controller
66
may directly compute the value of the bias voltage to be supplied to fuser
44
based upon the monitored current value.
The lookup table values are empirically determined so that the worst case minimum current (over the full range of variability for the resistivity of print media
28
) supplied by power supply
70
to transfer roller
36
will correspond to the maximum magnitude of the bias voltage supplied to fuser
44
. Similarly, the worst case maximum current will correspond to the minimum magnitude of the bias voltage supplied to fuser
44
. Lookup table bias voltage values for values of current between the worst case maximum and worst case minimum are determined by interpolating between the maximum and minimum magnitude of the bias voltage. Alternatively, these lookup table bias voltage values may be determined empirically for media having resistivity between the maximum value and the minimum value.
If power supply
70
is configured to supply a substantially constant current to transfer roller
36
, then controller
66
is configured to monitor the voltage supplied by power supply
70
to transfer roller
36
. In this case, the voltage supplied by power supply
70
during the transfer operation will be indicative of the resistivity of print media
28
. As the moisture content of print media
28
drops, its resistivity increases and the voltage supplied by power supply
70
will increase during the transfer operation in an attempt to maintain a constant current flow into transfer roller
36
. Although more sophisticated electrophotographic imaging devices use a current source to supply the transfer roller to compensate for media resistivity variations, the capability of the current sources used does not generally allow for full compensation of the effect of media resistivity variation. For higher levels of resistivity of print media
28
, the output voltage of power supply
70
will reach its upper limit before the current supplied reaches its substantially constant value during nominal operation. Firmware operating in controller
66
will use the monitored value of voltage to access a lookup table containing data used to set the bias supplied to fuser
44
by power supply
70
. Alternatively, controller
66
may directly compute the value of the bias voltage to be supplied to fuser
44
based upon the monitored voltage value.
The lookup table values are empirically determined so that the worst case maximum voltage (over the full range of variability for the resistivity of print media
28
) supplied by power supply
70
to transfer roller
36
will correspond to the maximum magnitude of the bias voltage supplied to fuser
44
. Similarly, the worst case minimum bias voltage will correspond to the minimum magnitude of the bias voltage supplied to fuser
44
. Lookup table bias voltage values for values of transfer roller voltage between the worst case maximum and worst case minimum are determined by interpolating between the maximum and minimum magnitude of the bias voltage. Alternatively, these lookup table bias voltage values may be determined empirically for media having a resistivity between the maximum value and the minimum value.
Shown in
FIG. 3
is a high level flow diagram of a method for using either of the alternatives of the second embodiment of the fixing device bias control system. In a first step
200
, prior to fixing a unit of print media
28
, controller
66
determines a value of a parameter of power supply
70
related to either the current or voltage supplied by power supply
70
to transfer roller
36
. Then, in step
202
, controller
66
determines the bias that should be supplied to fuser
44
to compensate for the resistivity of the unit of print media
28
upon which fusing will be performed. Controller
66
may make this determination by accessing a lookup table based upon the value determined for the parameter or by performing a computation based upon the value determined for the parameter. Next, in step
204
, controller sets the bias supplied by power supply
70
to fuser
44
according to the bias determined from step
202
prior to the fixing operation. Finally, in step
206
, imaging is performed on print media
28
.
A third embodiment of the fixing device bias control system would combine features of the first embodiment and the second embodiment. In the third embodiment of the fixing device bias control system, the bias supplied to fuser
44
would be based upon determining whether print media
28
was making a second pass through the fixing process and based upon a value of either a voltage (if a current source supplies transfer roller
36
) or a current (if a voltage source supplies transfer roller
36
) supplied to transfer roller
36
.
The quality of the images formed using the principles disclosed in this specification are improved by limiting the magnitude of the bias that controller
66
will cause power supply
70
to supply to fuser
44
. At least two problems can arise in supplying a bias to fuser
44
having a magnitude that exceeds a threshold value. Typically, pressure roller
46
will be electrically connected to the chassis of electrophotographic printer
10
and therefore held at ground while a bias is supplied to fuser
44
. Therefore an electric field is present between fuser
44
and pressure roller
46
. The spatial variation of the electric field resulting from this bias depends upon the dielectrics involved (of pressure roller
46
, fuser
44
, print media
28
, and air), the geometries involved, and the magnitude of the bias. If the magnitude of the bias applied is sufficiently large, dielectric breakdown will result. With dielectric breakdown, charge could flow from fuser
44
to print media
28
, pressure roller
46
, or both. This charging could disrupt the position of toner particles on print media
28
, thereby degrading the image quality or causing image defects. In addition, this charging could impart a charge onto print media
28
that would make movement of print media
28
through the media path more difficult (because of electrostatic attraction to various assemblies near the media path).
Magnitudes of bias less than that necessary to cause dielectric breakdown may also cause image defects. Dependent upon the geometry of fuser
44
and pressure roller
46
, there will be fringing of the electric field lines between fuser
44
and pressure roller
46
. Because of the fringing, the force exerted by the electric field upon toner on the surface of print media
28
will have a component parallel to the surface of print media
28
. If the magnitude of this component is sufficiently large, toner on the surface of print media
28
will be moved, thereby causing a degradation in image quality. The magnitude of the electric field component parallel to the surface of print media
28
is related to the magnitude of the bias between fuser
44
and pressure roller
46
. The bias at which the magnitude of the parallel component of the field is sufficiently large to cause image degradation can be empirically determined, or mathematically determined if the models are sufficiently accurate.
Use of a time varying bias may allow the application of a higher magnitude bias without causing dielectric breakdown. Depending upon the materials and geometries involved, reduction of toner contamination may be more effectively achieved by using a higher magnitude time varying bias than a lower magnitude substantially non-time varying bias just below the threshold of dielectric breakdown. In addition, depending on the frequency of the time varying bias, use of a time varying bias may allow application of higher magnitude bias without causing scattering of toner on print media
28
than the magnitude of bias that could be used for a substantially non-time varying bias without toner scattering.
Typically fuser
44
and pressure roller
46
may be constructed to include compliant materials, such as rubber. To control the electric field applied between fuser
44
and pressure roller
46
, compliant materials having some conductivity may be used. Using materials having conductivity on the outer layers of fuser
44
and pressure roller
46
may help in reducing electric field fringing.
Although several embodiments of the invention have been illustrated, and their forms described, it is readily apparent to those of ordinary skill in the art that various modifications may be made to these embodiments without departing from the spirit of the invention or from the scope of the appended claims.
Claims
- 1. A method for reducing contamination from toner in an electrophotographic imaging device, comprising:determining a value of a parameter related to resistivity of media; and supplying a bias to a fixing device based upon the value of the parameter.
- 2. The method as recited in claim 1, further comprising:determining a value of the bias to supply to the fixing device based upon the value of the parameter with determining the value of the bias occurring after determining the value of the parameter.
- 3. The method as recited in claim 2, wherein:determining the value of the parameter includes determining a magnitude of a voltage supplied to a transfer device by a power supply.
- 4. The method as recited in claim 3, wherein:determining the value of the bias includes accessing stored information to obtain the value of the bias based upon the magnitude of the voltage.
- 5. The method as recited in claim 2, wherein:determining the value of the parameter includes determining a magnitude of a current supplied to a transfer device by a power supply.
- 6. The method as recited in claim 5, wherein:determining the value of the bias includes accessing stored information to obtain the value of the bias based upon the magnitude of the voltage.
- 7. The method as recited in claim 2, wherein:determining the value of the parameter includes determining an exposure of the media to heat from the fixing device.
- 8. The method as recited in claim 7, wherein:determining the value of the bias includes selecting from a first value with an absence of the exposure of the media to the heat from the fixing device and selecting from a second value with a presence of the exposure of the media to the heat from the fixing device; and the bias includes a time varying bias.
- 9. A fixing device bias control system for use in an electrophotographic imaging device including a fixing device to fix toner to media, comprising:a power supply to provide a bias to the fixing device; and a controller configured to determine a parameter related to resistivity of the media, with the controller for configuring the power supply to supply the bias to the fixing device based upon the parameter.
- 10. The fixing device bias control system as recited in claim 9, wherein:the controller includes a configuration to determine the parameter using information received by the controller indicating a presence or an absence of an exposure of the media to heat from the fixing device; and the controller includes a configuration to set the bias based upon the presence or the absence of the exposure of the media to the heat from the fixing device.
- 11. The fixing device bias control systems as recited in claim 10, wherein:with the presence of the exposure of the media to the heat from the fixing device, the controller includes a configuration to set the bias to a first value and with the absence of the exposure of the media to the heat from the fixing device, the controller includes a configuration to set the bias to a second value.
- 12. The fixing device bias control system as recited claim 9 with the electrophotographic imaging device including a photoconductor and a transfer device to transfer toner from the photoconductor to the media, wherein:the parameter includes a voltage supplied to the transfer device; and the controller includes a configuration to set the bias based upon the voltage.
- 13. The fixing device bias control system as recited in claim 9 with the electrophotographic imaging device including a photoconductor and a transfer device to transfer toner from the photoconductor to the media, wherein:the parameter includes a current supplied to the transfer device; the controller includes a configuration to set the bias based upon the current; and the bias includes a substantially non-time varying bias.
- 14. The fixing device bias control system as recited in claim 9 with the electrophotographic imaging device including a photoconductor and a transfer device for transferring toner from the photoconductor to the media, wherein:where the parameter corresponds to a first parameter, the controller includes a configuration to determine a second parameter using information received by the controller indicating a presence or an absence of an exposure of the media to heat from the fixing device; and the first parameter includes a voltage supplied to the transfer device, with the controller configured to supply the bias to the fixing device based upon the first parameter and the second parameter.
- 15. An electrophotographic imaging device to form an image on media using toner, comprising:a photoconductor; a photoconductor exposure device to form a latent electrostatic image on the photoconductor; a developing device to develop the toner onto the media; a transfer device to transfer the toner from the photoconductor to the media; a fixing device to fix toner to the media; and a fixing device bias control system to provide a bias to the fixing device based upon a value of a parameter related to a resistivity of the media.
- 16. The electrophotographic imaging device as recited in claim 15, wherein:the fixing device bias control system includes a power supply to provide the bias to the fixing device and a controller configured to determine the value of the parameter and configured to set the bias supplied by the power supply to the fixing device using the value of the parameter.
- 17. The electrophotographic imaging device as recited in claim 16, wherein:the parameter includes a voltage supplied to the transfer device.
- 18. The electrophotographic imaging device as recited in claim 16, wherein:the parameter includes a current supplied to the transfer device.
- 19. The electrophotographic imaging device as recited in claim 16, wherein:the controller includes a configuration to determine the parameter using information received by the controller indicating a presence or an absence of an exposure of the media to heat from the fixing device; and the controller includes a configuration to set the bias based upon the presence or the absence of the exposure of the media to the heat from the fixing device.
- 20. The electrophotographic imaging device as recited in claim 19, wherein:with the presence of the exposure of the media to the heat from the fixing device, the controller includes a configuration to set the bias to a first value and with the absence of the exposure of the media to the heat from the fixing device, the controller includes a configuration to set the bias to a second value.
US Referenced Citations (5)