With emerging direct current (dc) distributions in electrical systems, protection becomes more challenging due to the lack of zero current crossings, and fast rising fault current caused by large dc-link capacitance and low fault impedance. Solid-state circuit breakers (SSCBs) can function effectively in dc systems and also can provide fast protection. Even with their fast interruption capability, the fault current limiting (FCL) function is often desired for SSCBs for more intelligent protection coordination in a system. It allows the SSCB to have a longer sustained time before trip and avoid the risk of a very high short circuit fault current. Moreover, it can limit the unwanted current contribution to the fault, which also mitigates voltage sags.
Many aspects of the present disclosure can be better understood with reference to the following drawings. The components in the drawings are not necessarily to scale, with emphasis instead being placed upon clearly illustrating the principles of the disclosure. Moreover, in the drawings, like reference numerals designate corresponding parts throughout the several views.
The embodiments of the present disclosure relate to using one or more energy absorption components to handle a portion of energy during a current limiting stage to increase a current limiting capability for series-connected solid-stated circuit breaker switching cells. Various embodiments of the present disclosure have been experimentally verified to have more than three times the current limiting withstand time compared to conventional control strategies. In the following discussion, a general description of the system and its components is provided, followed by a discussion of the operation of the same. Although the following discussion provides illustrative examples of the operation of various components of the present disclosure, the use of the following illustrative examples does not exclude other implementations that are consistent with the principals disclosed by the following illustrative examples.
With emerging direct current (dc) distributions in electrical systems, protection becomes more challenging due to the lack of zero current crossings, and fast rising fault current caused by large dc-link capacitance and low fault impedance. Solid-state circuit breakers (SSCBs) can function effectively in dc systems and also can provide fast protection. Even with their fast interruption capability, the current limiting function is often desired for SSCBs for more intelligent protection coordination in a system. It allows the SSCB to have a longer sustained time before trip and avoid the risk of a very high short circuit fault current. Moreover, it can limit the unwanted current contribution to the fault, which also mitigates voltage sags (e.g., voltage dips).
Some methods for embedding the current limiting function into the SSCBs can include adding inductors or resistors and operating in the chopper mode with freewheeling diodes. For the first solution, it can enable a long current limiting withstand time but is likely to be bulky and heavy, which is not suitable for applications requiring high power density. Moreover, it could increase the conduction loss during normal operations. For the second solution, by operating the main switches in high-frequency switching mode with freewheeling diodes, the current limiting is achieved. Since the extra components added are mainly semiconductor devices with low volume and weight, this solution can feature higher power density compared to the first solution. However, the switching mode operation brings the high conducted and radiated EMI issue. Moreover, when the fault happens very close to the SSCB, it causes a near-zero inductance for the chopper, which could cause a high fault current.
The embodiments of the present disclosure are directed to an approach for embedding the current limiting function within SSCBs using the saturation mode of a switch with a lower gate voltage. However, during the fault current limiting mode, the semiconductor devices need to withstand high power loss and heat. Thus, the current limiting withstand time for such a solution is relatively short, especially for wide bandgap (WBG) devices.
The examples of the present disclosure improve the current limiting time of a saturation-mode semiconductor device based method without compromising its advantages. In some examples, the embodiments of the present disclosure use the energy-absorbing elements of SSCBs. These energy-absorbing elements are highly suitable for SSCBs with series-connected switching cells, which can be used to achieve sufficient voltage blocking in medium and high voltage applications. Compared to existing approaches, the advantages of the various embodiments of the present disclosure are,
Wide Bandgap (WBG) devices are attractive for SSCB applications because of their low specific on-resistance Ron. However, it is challenging to use them for current limiting due to their weak pulse power capability. For example, GaN high electron mobility transistors (HEMTs) cannot withstand a short-circuit current for more than 3 μs. For current limiting with lower gate voltage, the withstand time can be longer. As an example of power transistor GS-065-150 (650 V and 150 A rated @ Tc=25° C.) from Infineon® (formerly GaN Systems), the junction temperature rises under different loss conditions are shown in
There are some dedicated energy absorption components in the SSCB, e.g., Transient voltage suppression (TVS) diodes, that feature much higher pulse power and energy capability. As an example, AK3-430C from Littelfuse company has a similar package area to GS-065-150. The pulse power capabilities of the two components under different pulse widths are compared in
On the other hand, commercial WBG devices still have limited breakdown voltage. For example, commercial GaN HEMTs are limited to 650 V nowadays. Luckily, in SSCB applications, the series connection is popular owing to the natural voltage balance with the voltage clamping by the paralleled energy absorption components. Moreover, the series connection would not have a penalty on the conduction loss because the specific Ron is proportional to the square of the device breakdown voltage for the same material. Therefore, the design approach depicted and described subsequently combines TVS diodes with high-electron-mobility transistor devices (e.g., GaN HEMTs) to maximize the current limiting capability of the SSCB with series-connected switching cells.
In one non-limiting example, a current limiting control strategy is described for series-connected SSCB switching cells.
In some examples, the switch devices are GaN HEMTs, such as GS-065-150 from Infineon®. Other suitable switches can be used, including IGBT, Si MOSFETs, SiC MOSFETs, and etc. Also, the TVS diodes are non-limiting examples of energy absorption components. Other non-limiting examples of energy absorption components can include a snubber circuit, a voltage-dependent resistor, a metal-oxide varistor (MOV), a capacitor, and other suitable energy absorption components.
The examples of the present disclosure can use the high pulse power capability of energy absorption components (e.g., TVS diodes) to absorb a major part of the energy and utilize GaN HEMT (e.g., S1 & S2) to control the limited current level. It can be achieved by operating one device in saturation mode while turning off the other device to break down the TVS diode to take the major part of Vdc. When one switch approaches its temperature limit, the circuit can alternate to the other switch thereby fully utilizing the SSCB module. In some examples, the temperature limit is at or approximate to a temperature limit for the switch and the temperature limit can be stored in a microcontroller or a computing device. The temperature can be calculated based at least in part the power dissipated across the switch and the dynamic thermal impedance.
The non-limiting example of the current-limiting control strategy of the SSCB operates in two modes as shown in
As explained above, the major part of the energy is dissipated by the TVS diode T1 based on the voltage distribution. Then, the SSCB switches to the second operating mode as shown in
Compared to the previously used method of operating both switches S1 and S2 in saturation mode at the same time to limit the current, the methods described for the present disclosure use all power components to absorb the energy by applying the two modes. Besides, with the high energy absorption capability of TVS diodes taking most of the energy, the current withstand time can be much longer than using switches alone for the same current-limiting level. Moreover, the methods for the present disclosure can use the control scheme to increase the current limiting capability of the dc SSCB without any extra hardware.
For SSCB applications, the overall clamping voltage of the TVS diodes needs to be higher than Vdc to extinguish the fault current when the switches turn off. Thus, the clamping voltage of one TVS diode Vcl should be higher than Vdc/2. This is the reason why TVS diodes dissipate more energy than semiconductor devices in the proposed control approach. Specifically, for the proposed control strategy, to make the TVS diode break down in each mode, Vcl should be lower than Vdc. Otherwise, the current would keep decreasing during the current limiting period because of the higher clamping voltage than Vdc. Therefore, Vcl is recommended to be between Vdc*2 and Vdc. The closer to Vdc, the more energy is taken by TVS diode and vice versa. The energy dissipated in each TVS diode is approximately Vcl*Icl*tcl, which also needs to be considered when selecting TVS diodes. Icl is the limited current level and tcl is the maximum current limiting time.
The coordination of the two switches is not a concern as long as the timing mismatch is controlled within tens of nanoseconds. There are two kinds of mismatches. First, two switches have some overlapped turn-on time. In this short transition, both switches will be in the current limiting mode, which is the same as the conventional approach. Moreover, since this overlap time can easily be controlled to be short, the energy dissipation can be ignored compared to the whole current limiting period. Second, if two switches have some overlapped turn-off time, then the fault current will go through two TVS diodes. The breakdown voltage of two series TVS diodes is higher than the input voltage, which helps to reduce the fault current. This is also acceptable considering the short overlap time.
The proposed current-limiting control scheme of the SSCB operates in two modes, in which
Except for the bipolar structure, the control method can be applied to any conditions with series SSCB switching cells. The energy absorption unit can be TVS diodes, metal oxide varistors (MOV) s, or other suitable snubber circuits. The SSCB can be unidirectional or bidirectional depending on whether a unidirectional switch or bidirectional semiconductor switches are used. If bidirectional semiconductor switches are used, the SSCB can be applied to both alternating current (AC) and direct current (DC) applications.
A system with 500 V Vdc and 2 SSCB switching cells is considered, where S1 and S2 are GaN HEMTs GS-065-150, and T1 and T2 are TVS diodes AK3-430C. Using 2 GaN HEMTs in series for the current limiting of 60 A results in 250 V voltage stress and 15 KW transient power loss in each device. The withstand time is 38 us based on
This current limiting function with us range period can give a delay to the short circuit protection to suppress the effect of noise. On the other hand, for some applications, the current limiting withstand time could be as long as ms range to coordinate with other breakers, paralleling of the devices can be applied. A similar analysis or simulation can be implemented to select the device and the parallel number to ensure that the device junction temperature can be limited within the maximum value. In any case, the proposed control strategy requires a lower current rating device or less paralleling compared to the conventional method because the required energy dissipation for the GaN HEMTs is smaller.
The proposed current limiting strategy is experimentally verified in this section and compared with the conventional approach to verify the benefits. The rated voltage for the test is set as 500 V and the limited current level is around 60 A. Note that since the main objective of the experiment is to verify the current limiting capability of the proposed control strategy, only the open loop control is implemented. For the closed loop control, the proposed approach can follow a conventional approach.
The test circuit and platform are shown in
For the conventional current limiting strategy, both of the two GaN HEMTs are in saturation mode to limit the fault current. The voltage across the two switches needs to be balanced for the optimal operating condition. To simplify the test, only 1 GaN HEMT is used in the test with half of the rated dc input voltage. The gate-to-source voltage is set at around 1.8 V to limit the current to around 60 A.
The test waveforms of the proposed current-limiting strategy are shown in
In
The energies dissipated in each component, and the current limiting withstand time of the 2 methods are compared in TABLE I of
As such, the embodiments of the present disclosure propose a novel current limiting control strategy for series-connected SSCB switching cells. The current limiting function is enhanced by utilizing the higher robustness and energy absorption capability of TVS diodes and alternating two GaN switches. Besides, no extra hardware is needed. The proposed strategy is verified to have a longer current limiting withstand time of 140 μs (˜3.7× of the conventional method of 38 μs) without requiring extra hardware. Besides, for only 2 SSCB switching cells in series, no voltage balancing is needed for the current limiting period. Additionally, the proposed control strategy can be extended to cases with more than 2 SSCB switching cells in series.
Comparing with conventional SSCBs, the proposed current limiting scheme utilizes the energy capability of both semiconductor switches and the energy absorption units in the SSCB to enlarge the current limiting withstand time. The energy absorption unit works during the current limiting control and most energy is dissipated inside the energy absorption unit instead of semiconductor switches. Compared to semiconductor switches, the dedicated energy absorption unit features a higher robustness and energy absorption capability. Therefore, the proposed technology can enable longer current limiting withstand time to meet the protection requirement of the power system and requires no additional hardware compared to other SSCBs.
Referring next to
In block 1103, the method 1100 includes providing a system that comprises a first solid state circuit breaker (SSCB) in series with a second SSCB. The first SSCB can include a first energy absorption component and a first switch, and the second SSCB can include a second energy absorption component and a second switch. In some examples, the system can include a control circuit for monitoring for a rising current of an overcurrent event (e.g., current surge) or a short circuit and for controlling the switches to be placed in different operating modes. In examples, the control circuit can include a microcontroller for controlling one or more operations for the system.
In block 1106, the method 1100 includes detecting a rising current of an overcurrent event exceeds a current threshold at an input of the system. The overcurrent event can represent a fault current, an inrush of current during a start up, or other suitable overcurrent events. A fault current is an unintended, uncontrolled, high current flow through an electrical system. In some examples, the control circuit can be used to identify the rising current of the overcurrent event. In one example, the control circuit includes a reference circuit that compares the input current to a reference current. When the input current meets a current threshold, the reference circuit can manipulate the switches of the SSCBs in order to place the system in a first operating mode. In another example, a microcontroller in combination with one or more other circuit components (e.g., analog-digital converter, an operational amplifier, resistor) can be used to identify the rising current meeting a current threshold. Upon determining the current thresholds has been met, the microcontroller can manipulate the switches of the SSCBs in order to place the system in a first operating mode.
In block 1109, the method 1100 includes activating, by the system, the first operating mode by setting the first switch to an off state and setting the second switch to saturation mode by adjusting a second gate voltage of the second switch. As discussed above, a control circuit and/or a microcontroller can be used to activate the first operating mode by manipulating the first switch and the second switch. In some examples, the second switch is set to saturation made by lowering the gate voltage of the second switch. The first switch can be turned off by adjusting the gate voltage to a cut-off region voltage.
In block 1112, the method 1100 includes determining a temperature of the second switch meets a temperature threshold. In some examples, one or more circuit components can be used to determine the temperature of the second switch and compare the temperature to a temperature threshold for the second switch. For example, the temperature can be determined based at least in part on a dynamic thermal impedance and a power dissipation for the second switch. The power dissipation can be calculated by measuring and/or calculating one or more electrical parameters, such as a voltage drop across the second switch, a current for the second switch, or other suitable parameters. In some example, the temperature threshold for the second switch can be a value stored in the microcontroller. If the temperature meets the temperature threshold, then the method 110 proceeds to block 1115. If the temperature does not meet the temperature threshold, then the method 110 proceeds to block 1112.
In block 1115, the method 1100 includes activating the second operating mode by setting the second switch to an off state and setting first switch to saturation mode by adjusting a first gate voltage of the first switch based at least in part on the temperature of the second switch meeting the temperature threshold.
As discussed above, a control circuit and/or a microcontroller can be used to activate the second operating mode by manipulating the first switch and the second switch. In some examples, the first switch is set to saturation made by lowering the gate voltage of the first switch. The second switch can be turned off by adjusting the gate voltage to a cut-off region voltage.
Disjunctive language such as the phrase “at least one of X, Y, or Z,” unless specifically stated otherwise, is otherwise understood with the context as used in general to present that an item, term, etc., may be either X, Y, or Z, or any combination thereof (e.g., X, Y, and/or Z). Thus, such disjunctive language is not generally intended to, and should not, imply that certain embodiments require at least one of X, at least one of Y, or at least one of Z to each be present.
It should be emphasized that the above-described embodiments of the present disclosure are merely possible examples of implementations set forth for a clear understanding of the principles of the disclosure. Many variations and modifications may be made to the above-described embodiment(s) without departing substantially from the spirit and principles of the disclosure. All such modifications and variations are intended to be included herein within the scope of this disclosure and protected by the following claims.
This application claims the benefit of and priority to U.S. Provisional Patent Application 63/532,853 entitled “METHOD & APPARATUS FOR CONTROLLING A CURRENT,” and filed on Aug. 15, 2023, which is incorporated herein by reference in its entirety.
This invention was made with government support under contract DE-AR0001467 awarded by Department of Energy. The government has certain rights in the invention.
Number | Date | Country | |
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63532853 | Aug 2023 | US |