The present invention relates to a method and apparatus for controlling a semi-active suspension in accordance, respectively, with the preamble of claims 1 and 14.
More in particular, the invention relates to a method and apparatus for controlling the dynamics of a controllable force generator in a semi-active suspension.
Semi-active suspensions have their application in various industrial fields, such as for example automotive, motorcycle industry, agricultural machinery, railway vehicles, household appliances and the like.
In the present description, the term of suspended mass refers to the chassis of a motor vehicle, whereas the term of non suspended mass refers to the wheels of a motor vehicle, that is, rim, tyre, braking system and part of the driving gears.
The union between suspended mass and non suspended mass is ensured by the suspension which consists of an elastic system and a damping element, also called shock absorber.
It is worth noting that such auto simplification also applies, with simple considerations, to any one of the industrial fields listed above.
As known, suspensions may be divided into the following types:
It should be noted that, irrespective of the type of suspension selected, the purpose of suspensions is to obtain the following objects:
It is important to note that comfort and grip objects are intrinsically in contrast with one another and it will therefore be necessary to make a compromise between the two.
In fact, as is well known to the man skilled in the art, a vehicle provided with a particularly “soft” suspension will be capable of deforming very quickly and therefore of absorbing any road irregularities, but on the other hand, it is subject to easily lose contact between wheel and asphalt reducing the vehicle grip, making it virtually undrivable.
On the other hand, a vehicle provided with a particularly “stiff” suspension will have excellent grip to the disadvantage of the insulation from the road, that is, to the detriment of driving comfort.
With reference to
In particular, such third profile 3 is one of the possible compromise choices that are usually made by the manufacturers to ensure a suitable compromise between comfort and grip.
It is just to meet such need that semi-active suspensions have been developed, which using suitable control logics or methods, implemented by specific control apparatus, allow improving both the driving comfort and the grip at the same time, as compared to passive suspensions.
The main differences found between semi-active suspensions can be identified in the different control logics or in the different types of adjustable force generators (or shock absorbers) that can be used.
As regards the control logics or methods, they can be developed on the basis of a finite number of levels preselected by the manufacturer in the design step, for example two levels, such as an “on” level and an “off” level, or continuous.
In particular, in such
Such control methods, Sky-Hook and/or Acceleration-Driven-Damping, in the substance envisage imposing, by suitable control systems, a control signal (for example a current piloted by a control unit) capable of varying the shock absorber damping coefficient, in particular between an “on” level and an “off” level.
It should be noted that the “on” level coincides with the damping coefficient cmax and the “off” level coincides with the damping coefficient cmin of the shock absorber. Such coefficients cmax and cmin are selected by the manufacturer in the design step of the suspension in relation to the type of vehicle the suspension itself is intended for.
As regards the different types of adjustable force generators (or shock absorbers), which have as a peculiar feature that of varying their damping coefficient according to the control signal, the following types may be distinguished:
Several patent documents are known in the art, which describe the different control logics and/or apparatus capable of controlling the dynamics of a semi-active suspension, such as for example those listed below:
Such patent documents are based on a “simplified” analysis of the suspension dynamics, which from the conceptual point of view is shown in
Such
To this end, the controllable suspension 6 comprises a controllable force generator (or controllable shock absorber) 6A and a spring 6B capable of controlling the vertical dynamics of the non suspended mass 8, which in the representation in
From
Among the patent documents listed above, documents U.S. Pat. No. 6,311,110, U.S. Pat. No. 6,115,658, U.S. Pat. No. 5,732,370, U.S. Pat. No. 5,088,760 and U.S. Pat. No. 5,062,657 have in common the measurement apparatus 10, also schematically shown in
In particular, such measurement apparatus 10 comprises an acceleration sensor 10A mounted on the non suspended mass 8 and a linear potentiometer (also called strainmeter) 10B, arranged between such non suspended mass 8 and that constrained 7.
In patent document U.S. Pat. No. 6,904,344, as an alternative to the linear potentiometer 10B, an acceleration sensor is provided arranged on the constrained mass (not shown in
The control methods illustrated by the patent documents mentioned above may be divided into the following three groups:
1st group: patent documents U.S. Pat. No. 6,311,110 and U.S. Pat. No. 6,115,658 are intended for improving the critical aspects of the Sky-Hook control method. However, such methods strongly depend on the specific calibration procedures of the vehicle the suspension is mounted on.
2nd group: patent documents U.S. Pat. No. 6,904,344, U.S. Pat. No. 5,732,370 and U.S. Pat. No. 5,062,657 found the control methods on a simplified calculation of the optimum force that the suspension should develop in particular conditions, such as reaching the travel end of the suspension, thus limiting their efficacy to particular events.
3rd group: patent document U.S. Pat. No. 5,088,760 describes a control method based on a processing step of signals relating to a plurality of sensors seated on the suspension; however, the performance of detection of such sensors are limited only to a portion of the characteristic frequency band of the system.
In view of the prior art described above, the object of the present invention is to provide a method and an apparatus for controlling an adjustable force generator in a controllable suspension system which should be capable of solving the drawbacks found in the methods and apparatus made according to the prior art.
In accordance with the present invention, such object is achieved by a method for controlling a controllable force generator in a controllable suspension system, in accordance with claim 1.
Such object is also achieved by an apparatus for controlling a controllable force generator in a controllable suspension system, in accordance with claim 14.
Thanks to the present invention it is possible to obtain a control method that, after a step of processing suitable signals of measurement of the suspension dynamics, allows optimising the suspension response in a quick and efficient manner.
The inventive method allows the real exploitation of the capabilities of a semi-active suspension, optimising the performance thereof, ensuring better grip, height from the ground, reacting to the external forces, controlling roll, pitch and yaw, filtering noises of various types, in a more accurate and precise manner than in the prior art.
Finally, but not less important, the low complexity of the control apparatus makes the implementation of the inventive method particularly advantageous.
In fact, the control methods developed in accordance with the known techniques provide worse results with almost always higher computation complexity.
The features and advantages of the present invention will appear more clearly from the following detailed description of some practical embodiments thereof, made by way of a non-limiting example with reference to the annexed drawings, wherein:
In the following description, reference is made, for simplicity of description, to a semi-active suspension in relation to the specific field of the automotive industry, but it is clear that the following description also applies to semi-active suspensions intended for being implemented on motorcycles, agricultural machines, railway vehicles, household appliances and the like.
With reference to the annexed
The controllable suspension system 12 is interconnected between a first element 14 and a second element 15.
Such controllable force generator 13 (or controllable shock absorber) in combination with a spring 16 with elastic constant k is capable of controlling the vertical dynamics of the non suspended mass “m” of the vehicle (or wheel).
The non suspended mass “m” is identified with the second element 15 that in the present representation is depicted by a spring 17 with elastic constant kt.
The control apparatus 11 comprises the following elements:
The detection means 19 may for example detect physical quantities such as speed, acceleration and the like induced on suspension 12 when the vehicle (not shown in the annexed figures) covers the road profile 18.
In the embodiment shown in
In other words, signal S1 can be identified with the second derivative of the movement z of the suspended mass “M” while signal S2 can be identified with the first derivative of the movement z of the suspended mass “M”, that is:
The first detection means 19, in the embodiment shown in
Similar remarks may be made with reference to the embodiment shown in
In the embodiment shown in
With reference to the embodiments shown in
More in particular, the control means 20 is suitable for generating said control signal Sin as a function of a first damping law L1 when the relationship value between said first signal S1 squared and said second signal S2 squared is less than or equal to a predetermined constant, or said control means 20 is suitable for generating said control signal Sin as a function of a second damping law L2 when the ratio value between said first signal S1 squared and said second signal S2 squared is more than said predetermined constant.
In other words, the control means 20 generates the control signal Sin based on the following function:
f(t)={umlaut over (z)}(t)2−α2ż(t)2 [1]
that is, the control means 20 applies the first control law L1 if:
z({umlaut over (t)})2/z({dot over (t)})2<α2 [2]
or, the control means 20 applies the second control law L2 if:
z({umlaut over (t)})2/z({dot over (t)})2>α2 [3]
where
{umlaut over (z)}(t) is the acceleration expressed in m/s2 of said first element 14 of the controllable suspension 12 measured at time t;
ż(t) is the speed expressed in m/s of said first element 14 of the controllable suspension 12 measured at time t;
α is the invariance frequency expressed in rad/sec, that is, the constant that represents the frequency suitable for discriminating the set of frequencies between high and low frequencies.
It is worth noting that a is a fixed parameter and is determined in advance during the design of the controllable suspension 12.
It is also worth noting that the damping laws identified above may be alternately applied to the first element 14 (or suspended mass “M” of the vehicle) or to the second element 15 (or non suspended mass “m” of such vehicle).
Thus, the function f(t) identified in [1] is a function capable of discriminating between high and low frequency, that is, if f(t)>0 we are in the high frequency field while if f(t)<0 we are in the low frequency field.
In the practice, function f(t) allows discriminating whether an element of suspension 12 exhibits a behaviour in high or low frequency, that is, function f(t) is alternately applicable to the first 14 or to the second element 15, if the first 14 or the second element 15 exhibit high or low frequency dynamics.
Thus, the elements of suspension 12 exhibit a high frequency behaviour if the frequency value is higher than the invariance frequency value α (see
To select the constant α in a controllable suspension capable of alternately working at high or low damping (that is, respectively cmax or cmin) it is worth noting that a working frequency typical of the suspension exists wherein it is unimportant if the adjustable force generator 13 is controlled to operate at a high or low damping coefficient.
In other words, even if a damping coefficient cmax or cmin is selected, the behaviour of the controllable suspension 12 does not change.
Such frequency is called invariance frequency and imposing such frequency value in function f(t) identified in [1], the value of the invariance frequency of the controllable suspension 12 is obtained.
The value of constant α can be calculated by the function described hereinafter:
α=√{square root over (2k/M)}
that is, √{square root over (2)} times the resonance of the suspended mass M, k being the suspension stiffness.
Typical values for the example being discussed, that is, a semi-active suspension in relation to the specific automotive industry field, identify as a possible range of values for the constant α that comprised between 1.5 and 2.5 Hz, preferably 1.8 Hz (see
It is worth noting that if reference is made to a semi-active suspension in relation to the specific motorcycle industry field, the possible range of values for the constant would be that comprised between 1.5 and 5 Hz, preferably 4 Hz.
Advantageously, in the preferred embodiment of the present invention, the first damping law L1 to be applied to the adjustable force generator 13 can be equal to a first damping coefficient and the second damping law L2, to be applied to the adjustable force generator 13, can be equal to a second damping coefficient.
In other words, the control means 20 are suitable for generating the control signal Sin wherein law L1 coincides with a first damping coefficient or wherein law L2 coincides with a second damping coefficient when the following relationship occurs:
It should be noted that the damping coefficients cmax or cmin, imposed to the adjustable force generator 13, as specific values of the control laws L1 and L2, respectively, are selected by the manufacturer in the design step of suspension 12, where cmin must be the lowest (if possible at the technical limits imposed by the type of suspension) and cmax must be sufficient to dampen the stresses induced by the profile of road 18 on suspension 12.
In particular, such damping coefficients cmax or Cmin are selected both in relation to the specific type of vehicle suspension 12 is intended for and for the target suspension 12 is designed for, that is, a driving comfort or grip target.
Moreover, it is worth noting that in order to implement the control method of the controllable force generator 13 in the embodiments illustrated in
For example, an interval T must be less than or equal to ½F, where F is the maximum frequency to be controlled.
The suspension control method 12 must therefore select every T if imposing a low damping coefficient or a high damping coefficient to the controllable force generator 13.
In other words, the control method comprises the following steps:
In particular, the damping control signal Sin envisages that:
As described above, the control method may be implemented by detecting the speed and the acceleration of the second element 15, that is, of the non suspended mass “m”, that is, the damping laws identified above L1 and L2 can be alternately applied to the first element 14 (or suspended mass “M” of the vehicle) or to the second element 15 (or non suspended mass “m” of such vehicle).
Advantageously, it is possible to improve the performance of the control method illustrated above, resorting to the embodiment of the control apparatus 11 illustrated in
With reference now in particular to
The detection means 21 may for example detect physical quantities such as speed, acceleration and the like induced on suspension 12 when the vehicle (not shown in the annexed figures) covers the road profile 18.
In particular, the third signal S3 may represent the acceleration that said second element 15 undergoes while the vehicle covers the profile of said road 18 and the fourth signal S4 may represent the speed of said second element 15 while the vehicle covers the profile of said road 18.
In other words, signal S3 can be identified with the second derivative of the movement zt while signal S4 can be identified with the first derivative of the movement zt, that is:
Advantageously, in the embodiment shown in
The second detection means 21 is an accelerometer 21A operatively associated to said second element 15, suitable for detecting the acceleration of said second element 15 and for generating said third signal S3 (that is, the second derivative of movement zt, that is, {umlaut over (z)}t(t)) and an integration device 21B suitable for carrying out the operation of integration of said third signal S3 for obtaining signal S4 (that is, the first derivative of movement zt, that is, żt(t)) representative of the speed of said second element 15.
Advantageously, the control means 20 are therefore suitable for generating the control signal Sin for controlling said controllable force generator 13.
To this end, the control means 20 is suitable for generating said control signal Sin that must be applied to said controllable force generator 13 based on the following conditions:
The damping laws that control the control logic Sky-Hook and Acceleration-Driven-Damping (ADD) are shown hereinbelow:
Sky-Hook (2 stages):
S
in(t)=cMAXż(ż−żt)≧0 [4]
ADD (2 stages):
S
in(t)=cMINż(ż−żt)<0 [5]
S
in(t)=cMAX{umlaut over (z)}(ż−żt)≧0 [6]
S
in(t)=cMIN{umlaut over (z)}(ż−żt)<0 [7]
where
{umlaut over (z)}(t) is the acceleration expressed in m/s of said first element 14 of the controllable suspension 12 measured at time t;
ż(t) is the speed expressed in m/s of said first element 14 of the controllable suspension 12 measured at time t;
żt(t) is the vertical speed expressed in m/s of the second element 15 of the controllable suspension 12 calculated at time t;
Sin(t) is the control signal to be imposed to the controllable force generator 13 on the basis of the occurrence of the above conditions.
In other words, the control means 20 are suitable for imposing the control law Sky-Hook to the controllable force generator 13 for ratio values z({umlaut over (t)})2/z({dot over (t)})2 less than α2 and the control law Acceleration-Driven-Damping for ratio values z({umlaut over (t)})2/z({dot over (t)})2 more than α2.
More in particular, the control signal Sin can change the damping coefficient of the controllable force generator 13 in accordance with said first damping law L1 or with said second damping law L2 when the following conditions occur:
or if the condition according to which function f(t) indicated in [1] is more than zero is satisfied and if the condition of the control logic of the Acceleration-Driven-Damping law indicated in [6], that is, {umlaut over (z)}2−α2ż2>0 and {umlaut over (z)}(ż−żt)≧0 is satisfied;
or if the condition according to which function f(t) indicated in [1] is more than zero is satisfied and if the condition of the control logic of the Acceleration-Driven-Damping law indicated in [7], that is, {umlaut over (z)}2−α2ż2>0 and {umlaut over (z)}(ż−żt)<0 is satisfied;
where α is constant (identifiable with the invariance frequency) expressed in rad/sec, that is, the constant that represents the frequency suitable for discriminating the set of frequencies between high and low frequencies, said constant α being equal to the value that can be calculated by the formula illustrated above, that is α=√{square root over (2k/M)} (see
Advantageously, in order to implement the control method of the controllable force generator 13 in the embodiment illustrated in
For example, an interval T must be less than or equal to ½F, where F is the maximum frequency to be controlled.
The suspension control method 12 must therefore be selected every T if imposing a low damping coefficient or a high damping coefficient to the controllable force generator 13.
In other words, the control method in relation to the specific embodiment illustrated in
{umlaut over (z)}2−α2ż2≦0 (that is, function f(t) indicated in [1]) and ż(ż−żt)≧0 (that is, the control logic SkyHook indicated in [4])
or {umlaut over (z)}2−α2ż2>0 (that is, function f(t) indicated in [1]) and {umlaut over (z)}(ż−żt)≧0 (that is, the control logic ADD indicated in [6]);
{umlaut over (z)}2−α2ż2≦0 (that is, function f(t) indicated in [1]) and ż(ż−żt)<0 (that is, the control logic SkyHook indicated in [5])
or {umlaut over (z)}2−α2ż2>0 (that is, function f(t) indicated in [1]) and {umlaut over (z)}(ż−żt)<0 (that is, the control logic ADD indicated in [7]).
It is worth noting that the controllable force generator 13 is a controllable shock absorber of the type described above with reference to the prior art, that is, CDC (Continuously Damping Control) shock absorbers, rheological shock absorbers.
Finally, it is worth noting that the control means 20 are an E.C.U. normally available on the market.
With reference now to
As is seen in this figure, profile 22, obtained by the control apparatus described with reference to
Of course, a man skilled in the art may make several changes and adjustments to the configurations described above in order to meet specific and incidental needs, all falling within the scope of protection defined in the following claims.
Number | Date | Country | Kind |
---|---|---|---|
MI2006A001403 | Jul 2006 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IB2007/002033 | 7/16/2007 | WO | 00 | 10/19/2009 |