Method and apparatus for controlling fluid flow in a well

Information

  • Patent Grant
  • 6405800
  • Patent Number
    6,405,800
  • Date Filed
    Friday, January 21, 2000
    25 years ago
  • Date Issued
    Tuesday, June 18, 2002
    22 years ago
Abstract
A method and apparatus for controlling fluid flow in a well bore is provided. A base pipe having an outer surface and an inner bore is provided. A first screen jacket is placed therearound. A second screen jacket is positioned adjacent the first screen jacket around the base pipe. An annular space is defined between the outer surface of the base pipe and each screen jacket. A sleeve is disposed between the adjacent screen jackets and an isolated fluid flow path is created between the annular space defined by the first screen jacket and the annular space defined by the second screen jacket.
Description




BACKGROUND OF THE INVENTION




The present invention relates to methods and apparatus for controlling the flow of fluid in a well bore. More particularly, the invention provides a system for creating a flow path between adjacent screen jackets installed in a well bore.




In the prior art, for example, there are well bore operations which require the downhole placement of material, often via a fluid slurry, in the gap between the exterior of the screen jackets and the casing of the well bore. In order to ensure the reliability of the operation and placement of material in the gap, it is necessary to provide for the subsequent recovery of the fluid comprising the slurry. This may be accomplished by placing a port through the base pipe supporting the screen jacket. Fluid flows through the screen jackets and along the exterior of the base pipe to the port, where it flows into the inner bore of the base pipe for recovery from the well bore. The present invention provides a system that may be installed between adjacent screen jackets, thereafter providing a flow path between the adjacent screen jackets to the port while inhibiting flow to the inner bore of the base pipe.




Certain disadvantages have been identified with systems in the prior art. Typically, to obtain optimal results while performing various completion operations within the well bore, such as, for example, gravel packing, well stimulation, hole cleaning, or frac packing, it is desirous to provide some amount of fluid to return through the screen; from the area outside the screen jacket to the inner bore of the base pipe. In the prior art, a port is installed through the wall of the base pipe supporting the screen jacket. Preferably, the port is placed on the screen jacket positioned at the bottom of the production zone. The port allows fluid communication from the annular space outside the screen jackets to the inner bore of the base pipe. A wash pipe placed within the inner bore of the base pipe returns the fluid to the top of the well bore. Thus, a flow path is created from the annular space exterior the screen jackets through the screen jackets along the exterior surface of the base pipe. Fluid flows through the port and into the inner bore of the base pipe, where fluid is returned through the wash pipe to the top of the well bore.




It has been found that in some completion operations, such as gravel packing, for example, the area exterior of the screen jacket and the casing of the well bore (or walls of an open hole well) becomes filled with gravel. When a number of screen jackets are positioned above the port, the gravel placed in the well bore sequentially fills the gap between the top and bottom joints of adjacent screen jackets. Since there is typically a gap of about one to two feet between these joints, resistance is created to prevent or limit fluid flow between adjacent screen jackets due to material filling the gap between the base pipe and the casing (or walls of an open hole.) This affects the success and reliability of the treatment being performed in the well.




The prior art addresses this problem by either providing multiple ports uphole from the bottom port or increasing the pressure differential across the screen jackets. These solutions suffer from the drawbacks of being unreliable and/or increasing the complexity of well bore operations.




There therefore remains a need for a method and apparatus for controlling the flow of fluid during well completion operations by providing a flow path between adjacent screen jackets. The system should also isolate the inner bore of the base pipe from the flow of fluids to prevent contamination of the base pipe. The system should be reliable, safe, economical, and easy to install and operate within the well bore. The present invention satisfies these needs, among others.




SUMMARY OF THE INVENTION




The present invention provides an apparatus for coupling two adjacent screens to form an isolated fluid path therebetween.




The present invention further includes a method for coupling multiple screen assemblies. The method includes providing at least two screen assemblies mounted on a base pipe and coupling the assemblies to create an isolated fluid path between the screens.




In one aspect of the invention, an apparatus for controlling the flow of fluid in a well bore is provided. The apparatus includes an upper tubing section and a lower tubing section, each having a proximal end and a distal end. Each tubing section has a base pipe defining a bore, and each base pipe has an inner surface and an opposite outer surface extending between the proximal and distal ends of the tubing section. Each base pipe further includes an end portion, with the upper base pipe having the end portion at its distal end and the lower base pipe having the end portion at its proximal end. Each end portion defines at least one aperture communicating between the inner and outer surfaces of the base pipe. Each well section further includes a screen jacket positioned about the base pipe, the screen jacket and the outer surface of the base pipe defining an annular space therebetween. A sleeve is disposed between the upper and lower tubing sections to define an isolated flow path between the apertures, providing fluid communication between the annular space of the upper well section and the annular space of the lower well section.




Preferably, the end portion of each base pipe includes an end connector for engaging adjacent base pipe. In another preferred aspect, the sleeve sealingly engages the inner surface of the end connectors and isolates the bore of the base pipe from the fluid. In a further preferred aspect, each of the end connectors defines a recessed portion on its inner surface, and the sleeve engages the end connectors along the recessed portion so that the bore of the base pipe is substantially unobstructed by the sleeve. Preferably, the upper tubing section is engaged to the lower well section via a mechanical coupling.




In another aspect of the present invention, a method for controlling the flow of fluids within a well bore is provided. The method includes providing a base pipe having an outer surface and an inner bore and providing a first screen jacket and a second screen jacket positioned adjacent one another around the base pipe, each screen jacket defining an annular space between the outer surface of the base pipe and the screen jacket. A fluid flow path is created between the annular space defined by the first screen jacket and the annular space defined by the second screen jacket. Preferably, the inner bore of the base pipe is isolated from the fluid flow path.




In yet another aspect of the present invention, a method for controlling the flow of fluid between adjacent sections of tubing is provided. The method includes providing a first tubing section having a first base pipe defining a first bore and having an inner surface and an opposite outer surface, the first base pipe further including a first end portion at one end thereof, the fist end portion defining a first aperture communicating between the inner and outer surfaces. The first tubing section is assembled by placing a first screen jacket about the first base pipe, the first screen jacket and the outer surface of the first base pipe defining a first annular space. The method further includes providing a second tubing section having a second base pipe defining a second bore and having an inner surface and an opposite outer surface, the second base pipe further including a second end portion at one end thereof engaged in abutting relation with the first end portion, the second end portion defining a second aperture communicating between the inner and outer surfaces. The second tubing section includes a second screen jacket placed about the second base pipe, the second screen jacket and the outer surface of the second base pipe defining a second annular space. The method includes placing a sleeve in the first and second bores to create a flow path between the first annular space and the second annular space through the first and second apertures while isolating the first and second bores from fluid flow.




In still another aspect of the present invention, fluid may be returned to the top of the well through the base pipe port by the base pipe positioned at the bottom of the base pipe assembly. Fluid is returned through the port from the exterior of the screen jackets by flowing the fluid through the screen jackets into the annular space between the base pipe and the screen jacket. Fluid flows downward to the port through the annular spaces defined by the screen jackets positioned above the port.




According to a further aspect of the invention, there is provided an apparatus for controlling fluid flow in a well, the apparatus comprising: a primary screen; a primary base pipe within the primary screen, wherein a primary space is defined by the primary screen and the primary base pipe; at least one secondary screen; a secondary base pipe within the at least one secondary screen, wherein a secondary space is defined by the at least one secondary screen and the secondary base pipe; and a flow path between the primary space and the secondary space.




According to a further aspect of the invention, there is provided an apparatus for controlling fluid flow in a well, the apparatus comprising: a primary screen; a primary base pipe within the primary screen, wherein a primary space is defined by the primary screen and the primary base pipe; at least one secondary screen; a secondary base pipe within the at least one secondary screen, wherein a secondary space is defined by the at least one secondary screen and the secondary base pipe; and a flow path between the primary space and the secondary space, wherein the primary base pipe and the secondary base pipe are connected and a sleeve is positioned within and substantially concentric with the primary and secondary base pipes, whereby the flow path is defined by the primary and secondary base pipes and the sleeve, wherein the flow path further comprises at least one primary aperture in the primary base pipe and at least one secondary aperture in the secondary base pipe; a port in the primary base pipe between the primary space and an inner bore of the primary base pipe; and a valve which opens and closes the port in the primary base pipe.




According to still another aspect of the invention, there is provided a method for controlling fluid flow in a well, the method comprising: flowing fluid from an exterior of at least one secondary screen to a secondary space defined by the at least one secondary screen and a secondary base pipe; and conducting the fluid of the flowing from the secondary space to a primary space defined by a primary screen and a primary base pipe.




Further objects and advantages of the present invention will be apparent from the description of the preferred embodiment that follows.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a side, cross-sectional, diagrammatic view of an isolation system and gravel pack assembly that may be used with the present invention.





FIG. 2

is a side, cross-sectional, diagrammatic view of a service tool and service string assembly that may be used with the present invention.





FIG. 3

is a side, cross-sectional, diagrammatic view of an enlarged portion of

FIG. 1

illustrating an apparatus for providing a fluid flow path between adjacent screen jackets in a well environment.





FIG. 4

illustrates an alternative embodiment of the invention having an exterior sleeve.





FIG. 5

illustrates an alternative embodiment of the invention having tubes or conduits to define the flow path.











DETAILED DESCRIPTION OF THE INVENTION




For the purposes of promoting an understanding of the principles of the invention, reference will now be made to the embodiment illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the invention is thereby intended, such alterations and further modifications in the illustrated device, and such further applications of the principles of the invention as illustrated therein being contemplated as would normally occur to one skilled in the art to which the invention relates.




In accordance with the present invention, a method and apparatus is provided for controlling the flow of fluids in a well bore. The system provides a fluid flow path between adjacent screen jackets positioned in the well bore when the screen jackets are mounted to a base pipe. Preferably, the system isolates the inner bore of the base pipe from the flow of fluid between adjacent screen jackets.




In the preferred embodiment, a sleeve is placed within the base pipe at or adjacent the joint defined between adjacent screen jackets (also known as the joint between an upper screen jacket and a lower screen jacket, or a joint between a first screen jacket and a second screen jacket.) The sleeve has an upper seal and a lower seal movably engaging the inner walls of the base pipe. In an alternate embodiment, the sleeve may be fixed to the base pipe. The base pipe includes an upper aperture and a lower aperture formed through the wall of the base pipe, the upper aperture and the lower aperture being positioned between the upper and lower seals of the sleeve, respectively. A flow path is created between the outside surface (or outside diameter) of the sleeve and the inside surface (or inside diameter) of the base pipe. Thus, fluid communication is provided via the flow path from the upper annular space between the upper screen jacket and the base pipe to the lower annular space between the lower screen jacket and the base pipe.




The fluid flow control system of the present invention is useful in connection with conventional well bore systems. The present invention is particularly useful for providing a fluid flow path between adjacent screen jackets when the gap or annular space between the base pipe and the well casing (or open hole) is filled with proppant, sand, gravel, or other material that resists fluid flow in the area adjacent the joint between adjacent screen jackets. The system for controlling fluid flow in a well bore of the present invention may also be configured in a variety of ways to accomplish this purpose.





FIG. 1

shows an isolation/screen assembly


10


incorporated into an overall gravel packer assembly


23


. The isolation/screen assembly


10


includes a locator seal


11


with an exterior concentric seal assembly


44


. The seal assembly


44


is threaded to the distal or lower end of the screen jackets assembly, collectively designated as screen jackets


12


. Each screen jacket


12


is coupled to a corresponding section of base pipe, collectively designated as base pipe


16


.




Received within seal


11


is collet


14


having external concentric seal assemblies


15


providing a fluid tight seal with seal


11


at the distal end of isolation/screen assembly


10


. Collet


14


is threaded to base pipe


16


. Base pipe


16


is in turn secured to a coupling


17


by means of collars


18


and


19


, respectively, threaded to the coupling


17


. Therefore, the screen jacket assembly


10


is sealed on both its proximal and distal ends, and fluid communication from the exterior of the screen jackets


12


to the interior or inner bore


53


of the base pipe


16


is controlled by the base pipe


16


.




A valve member


20


that is received within and movably mounted to base pipe


16


. Valve member


20


defines at least one aperture


21


, which is alignable with one or more ports


22


through the base pipe


16


, thereby providing fluid communication therewith when aperture


21


is aligned with port


22


. Valve member


20


has an open position with aperture


21


in fluid communication with port


22


, permitting fluid to pass from the exterior of screen jackets


12


through the screens to the interior of base pipe


16


. This valve member


20


also has a closed position in which aperture


21


is not in fluid communication with port


22


. A closed position of the valve member


20


combines with the proximal end connections at coupling


17


and the distal sealing connections by the seal assemblies


15


to prevent fluid communication from the exterior of the screen jackets


12


to inner bore


53


of the base pipe


16


.




In typical use, the isolation/screen system


10


may be incorporated in an overall gravel packing assembly


23


also shown in FIG.


1


. Coupling


17


is threadedly coupled through a blank pipe


24


and collar


25


to a shear out safety joint


26


. The joint


26


is in turn coupled by threaded engagement to a lower seal bore


27


, perforated extension


28


and gravel packer


29


. In conventional fashion, gravel packer


29


includes a threaded proximal end for receiving a complimentary hydraulic setting tool (not shown).




Useful with the isolation/screen jacket system


10


and gravel packing assembly


23


is the service tool and service string assembly


30


shown in FIG.


2


. The overall service tool/string assembly


30


includes a crossover assembly


31


. The crossover assembly


31


provides control of fluid flow in cooperation with other components inserted into the well bore. The crossover assembly


31


includes an inner pipe


32


that extends for a portion of the proximal part of an outer pipe


33


. Inner pipe


32


defines a central lumen


34


that communicates through aperture


35


to the exterior of outer pipe


33


at a location intermediate the length of the outer pipe


33


. In addition, outer pipe


33


defines a plurality of apertures


36


which communicate from the exterior of the outer pipe


33


at its distal end to an interior chamber


37


, which in turn communicates through an annular portion


38


and holes


39


to the exterior of the outer pipe at its proximal end. Thus crossover assembly


31


allows delivery of fluids into the well bore to perform, for example, completion operations at screen assembly


10


and provides for the subsequent return of fluids therefrom.




Extending distally from the crossover assembly


30


is a service string


40


that operates in cooperation with isolation system


10


. Service string


40


includes a cylindrical member


41


which carries a position indicator


42


and a multi-action shifting tool


43


. Position indicator


42


works in conjunction with lower seal bore


27


(

FIG. 1

) and is useful for indicating the position of shifting tool


43


. The shifting tool


43


is operable with valve member


20


on isolation pipe


16


to move valve member


20


between opened and closed positions.




The isolation/screen jacket assembly


10


, gravel pack assembly


23


, and the service tool/string assembly


30


are assembled using conventional techniques, and are used in combination to establish a well bore gravel pack system having enhanced operating capabilities. The overall system is operable in several different modes, including squeezing, circulating, reversing and production, as described more fully in U.S. Pat. No. 5,609,204 to Rebardi, et al., which patent is hereby incorporated by reference.




Referring now to

FIG. 3

, there is shown a detailed view of an apparatus for controlling the flow of well fluids in accordance with the present invention.

FIG. 3

shows an enlarged view of the coupling between screens


12




a


and


12




b


, in the well environment. Apparatus


60


comprises a sleeve


62


having a body


63


with an outer surface


64


and an opposite inner surface


66


. A lower seal


68


and an upper seal


70


are positioned at the lower end and the upper end of sleeve


62


, respectively. The screen jackets


12




a


and


12




b


may likewise be designated as the lower screen jacket


12




a


and the upper screen jacket


12




b


. The sleeve


62


is sized to span between at least the distance S defined by joint


58


between adjacent screen jackets


12




a


,


12




b


. Typically, the distance S is in the range of about one to two feet although shorter or longer distances are contemplated. Adjacent base pipe sections


16




a


and


16




b


extend beyond the adjacent screen jackets


12




a


and


12




b


, and are engaged via mechanical coupling


80


. However, it should be appreciated that the present invention also contemplates a base pipe


16


that is continuous between adjacent screen jackets


12




a


and


12




b.






It should be understood that in the lowermost screen jacket


12




a


of the assembly


10


, there is provided port


22


through base pipe


16


in fluid communication with inner bore


53


(FIG.


1


). Screen jacket


12




a


and base pipe section


16




a


define lower annular space


72


between the outside diameter (OD) or exterior surface


71


of the base pipe


16




a


and inner surface


73


of lower screen jacket


12




a


. Likewise, base pipe


16




b


and upper screen jacket


12




b


define upper annular space


74


between the exterior surface


77


or outside diameter (OD) of base pipe


16




b


and inner surface


75


of upper screen jacket


12




b


. It should be appreciated that base pipe sections


16




a


and


16




b


are engaged via mechanical coupling


80


, which may be threaded or similarly configured as is known in the art. In one embodiment, base pipe


16




a


includes lower end connector


82




a


, and base pipe


16




b


includes upper end connector


82




b


. End connector


82




a


defines lower aperture


84




a


, and end connection


82




b


defines upper aperture


84




b


. It should be understood that apertures


84




a


and


84




b


comprise at least one opening through the wall of the base pipe and/or end connector, and that apertures


84




a


,


84




b


may comprise a plurality of openings being of the same or differing size.




Sealing sleeve


62


is positioned between end connectors


82




a


,


82




b


such that lower aperture


84




a


and upper aperture


84




b


are positioned between lower seal


68


and upper seal


70


, respectively. Sealing sleeve


62


is sized such that a flow path


90


(designated by arrow F) is created between the outside surface


64


of sealing sleeve


60


and the inside surface of end connectors


82




a


and


82




b


. Thus, fluid may flow from upper annular space


74


through upper aperture


84




b


into flow path


90


, then through lower aperture


84




a


into lower annular space


72


. While annular spaces


72


and


74


are shown for the purposes of illustration, it will be understood that in some application, the flow path may extend directly through the screen material and that no annulus is required. It should be appreciated that the path


90


is provided even though the space


56


between casing


55


and base pipe


16


at joint


58


completely fills with sand or other material resisting fluid flow therethrough.




In one form of the invention the end connectors


82




a


,


82




b


have recessed portions


86




a


,


86




b


, respectively. Recessed portions


86




a


and


86




b


allow the sleeve


62


to be positioned within bore


53


while maintaining a constant inner diameter (ID) of the base pipe


16


. Apparatus


60


includes lower seal


68


positioned below aperture


84




a


and upper seal


70


positioned above aperture


84




b


engaged to sleeve


62


. Seals


68


and


70


prevent fluid from reaching the inside diameter (ID) of the base pipe


16


, thus providing isolation between the exterior of the screen jacket and the inner diameter of base pipe


16


. Thus, an isolated flow path between adjacent screens is created. In one embodiment, seals


68


and


70


are o-ring seals made from an elastometric or rubber material, and allow the sleeve


60


to float inside base pipe


16


within the recessed portions of end connectors


82




a


and


82




b.






Preferably, the end connectors


82




a


,


82




b


are provided with threads adjacent recessed areas


86




a


,


86




b


to threadedly couple end connectors


84




a


,


84




b


in end to end relation by use of a corresponding internally threaded coupler


80


. In a preferred method of assembling the isolation assembly


10


, the base pipes


16


are provided with screen jackets


12


engaged thereto in conventional manner. A first tubing section includes a first screen jacket


12




a


and base pipe


16




a


assembly. The base pipe assembly may be provided with an end connector


82




a


having a first aperture


84




a


. Alternatively, the base pipe and end connector may be an integral unit. The sleeve


62


along with seals


68


,


70


are placed within bore


53


of the first well section such that lower seal


68


is positioned below first aperture


84




a


. A second tubing section includes second screen jacket


12




b


, base pipe


16




b


assembly including an end connector


82




b


having a second aperture


84




b


. The second tubing section is positioned around sleeve


62


in end-to-end relation with the first tubing section such that first aperture


84




a


is adjacent second aperture


84




b


. The first and second well sections are then threadingly engaged via coupling. While only the connection between two adjacent screens has been shown, it is contemplated that multiple screens may be joined in a like manner.




It should be appreciated that fluids may be circulated through the well bore system of the present invention such that slurries and/or other fluids placed through gravel pack assembly


23


may be circulated through central lumen


34


of crossover assembly


31


, out through port


28


into the annular gap


56


space between the exterior of screens


12


and casing


55


(

FIG. 3

) of the well bore. It should also be appreciated that the present invention may also be used in open-hole wells that do not include a casing


55


. The fluid may then pass through screen jackets


12


, which filters solid material from the slurry, and into annular spaces


72


,


74


. Fluid is returned from the upper screen jackets via flow path


90


to port


22


. When valve


20


is open, fluid flows through port


22


and aperture


21


to inner bore


53


. The fluid then moves upwardly past location indicator


42


and into crossover assembly


31


. Fluid then flows through annular portion


38


and out holes


39


into the annular region outside and above the hydraulic tool.




It will be appreciated that the assembly described above is useful for delivering well bore fluids, such as completion fluids, to the region, space or gap between screen jackets


12


and casing


55


. As is conventional in some well completion applications, slurry is delivered to fill the area outside the screen jackets


12


with material up to a level at least slightly above the top of the screen assembly


10


. Oftentimes, there are multiple screen jackets


12


positioned adjacent one another in the well. In

FIG. 1

, there are shown only two screen jackets


12




a


and


12




b


. However, it should be understood that the present invention contemplates use of any number of screen jackets


12


in the isolation/screen jacket assembly


10


.




When more than one screen jacket


12


is used, slurry or other fluid may be delivered to the well bore to completely fill gap


56


to cover two or more screen jackets


12


. The exterior area adjacent joint


58


between adjacent screens


12




a


and


12




b


fills with, for example, sand or gravel and thus completely fills the space or gap


56


between the exterior of base pipe


16


and the casing


55


(or walls of an open hole). When this happens, resistance to fluid flow into open port


22


is thereby increased, thus making well completion more difficult and less reliable than completion operations performed on a location that includes only a single screen jacket


12


. The present invention provides a flow path


90


between the adjacent screen jackets


12




a


and


12




b


in order to maintain the fluid flow during well completion, even if the annular space gap


56


adjacent joint


58


between the adjacent screen jackets


12




a


and


12




b


is completely filled with material and resists or inhibits fluid flow therethrough. There is also eliminated the need to provide multiple valves and ports at each production screen assembly


10


in order to remove fluid from the gap


56


.




It should be appreciated that the isolation/screen jacket assembly


10


and service tool assembly


30


work together to selectively open and close openings


22


through the lowermost base pipe


16


in order to perform packing and well completion operations. This is advantageous over prior art devices in that there is no need to provide multiple valves or ports in isolation assembly


10


at each screen jacket location. It should also be appreciated that the foregoing description relates to a somewhat simplified and diagrammatic view of the isolation system and related components. As is well understood in the art, these components may include a multiplicity of members interconnected in conventional fashion, for example by threaded connection. Also, items shown as a single pipe may comprise several pipes connected together with threaded couplings to provide an overall member of desired length. Likewise, items shown comprising individual elements coupled together may be integrally formed or welded together as understood by those skilled in the art.




Referring to

FIG. 4

, there is shown a secondary space


401


defined by a secondary screen


402


and a secondary base pipe


403


. A primary space


411


is defined by a primary base pipe


413


and a primary screen


412


. The secondary space


401


is in fluid communication with the primary space


411


by a flow path


404


. In this embodiment, the flow path


404


is an annular conduit defined internally by adjacent ends of the secondary and primary base pipes


403


and


413


. In alternative embodiments, the base pipes


403


and


413


are made-up, welded, and joined by a section of pipe between. The flow path


404


is defined externally by a sleeve


405


positioned concentrically around the outside of the secondary and primary base pipes


403


and


413


. According to alternative embodiments, fluid from the secondary space


401


passes into the flow path


404


through apertures, holes and through pores in the secondary screen


402


. In the embodiment which passes fluid through the pores, the sleeve


405


is made to over lap the secondary screen


402


and is sealed to an exterior. Because a portion of the secondary screen


402


is exposed to the flow path


404


, fluid is allowed to pass into the flow path


404


through the pores in the screen


402


. Similar apertures, holes and pores allow fluid to pass from the flow path


404


into the primary space


411


.




Referring to

FIG. 5

, there is shown an alternative embodiment of the invention having tubes or conduits to define the flow path. Depending on the particular embodiment, the tubes may extend within or without the base pipes, or both. As shown in

FIG. 5

, an exterior tube


507


is connected at one end to a secondary space


501


and at the other end to a primary space


511


. An interior tube


507


is connected at one end to a secondary space


501


and at the other end to a primary space


511


.




While the invention has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred embodiment has been shown and described and that all changes and modifications that come within the spirit of the invention are desired to be protected.



Claims
  • 1. An apparatus for controlling fluid flow in a well during gravel packing, well stimulation, hole cleaning, and/or fracture packing operations, said apparatus comprising:a primary screen, wherein said primary screen is a gravel slurry solid material filtering screen; a primary base pipe within said primary screen, wherein a primary space is defined by said primary screen and said primary base pipe; at least one secondary screen, wherein said secondary screen is a gravel slurry solid material filtering screen; a secondary base pipe within said at least one secondary screen, wherein a secondary space is defined by said at least one secondary screen and said secondary base pipe; and a flow path between the primary space and the secondary space.
  • 2. An apparatus as claimed in claim 1, wherein said primary screen and said primary base pipe have first and second ends, wherein the first ends of said primary screen and primary base pipe are fluidly sealed together, and wherein the second ends of said primary screen and primary base pipe are fluidly sealed together.
  • 3. An apparatus as claimed in claim 1, wherein said secondary screen and said secondary base pipe have first and second ends, wherein the first ends of said secondary screen and secondary base pipe are fluidly sealed together, and wherein the second ends of said secondary screen and secondary base pipe are fluidly sealed together.
  • 4. An apparatus as claimed in claim 1, further comprising a port in said primary base pipe between said primary space and an inner bore of said primary base pipe.
  • 5. An apparatus as claimed in claim 4, further comprising a valve which opens and closes said port in said primary base pipe.
  • 6. An apparatus as claimed in claim 1, wherein said flow path comprises:said primary base pipe; said secondary base pipe, wherein said primary and secondary base pipes are connected; and a sleeve substantially concentric with said primary and secondary base pipes, whereby said flow path is defined by said primary and secondary base pipes and said sleeve.
  • 7. An apparatus as claimed in claim 6, wherein said sleeve is positioned on the outside of said primary and secondary base pipes.
  • 8. An apparatus as claimed in claim 7, wherein said flow path comprises:at least one primary aperture in said primary screen, wherein said flow path and said primary space fluidly communicate through the at least one primary aperture; and at least one secondary aperture in said secondary screen, wherein said flow path and said secondary space fluidly communicate through the at least one secondary aperture.
  • 9. An apparatus as claimed in claim 8, wherein said primary and secondary apertures comprise a plurality of holes in said primary and secondary screens, respectively.
  • 10. An apparatus as claimed in claim 6, wherein said primary and secondary base pipes are connected by a coupling.
  • 11. An apparatus as claimed in claim 1, wherein said primary and secondary base pipes together comprise a continuous singular base pipe.
  • 12. An apparatus for controlling fluid flow in a well, said apparatus comprising:a primary screen; a primary base pipe within said primary screen, wherein a primary space is defined by said primary screen and said primary base pipe; at least one secondary screen; a secondary base pipe within said at least one secondary screen, wherein a secondary space is defined by said at least one secondary screen and said secondary base pipe; and a flow path between the primary space and the secondary space, wherein said flow path comprises: said primary base pipe; said secondary base pipe, wherein said primary and secondary base pipes are connected; and a sleeve substantially concentric with said primary and secondary base pipes, whereby said flow path is defined by said primary and secondary base pipes and said sleeve, wherein said sleeve is positioned within said primary and secondary base pipes.
  • 13. An apparatus as claimed in claim 7, wherein said flow path comprises:at least one primary aperture in said primary base pipe, wherein said flow path and said primary space fluidly communicate through the at least one primary aperture; and at least one secondary aperture in said secondary base pipe, wherein said flow path and said secondary space fluidly communicate through the at least one secondary aperture.
  • 14. An apparatus for controlling fluid flow in a well, said apparatus comprising:a primary screen; a primary base pipe within said primary screen, wherein a primary space is defined by said primary screen and said primary base pipe; at least one secondary screen; a secondary base pipe within said at least one secondary screen, wherein a secondary space is defined by said at least one secondary screen and said secondary base pipe; and a flow path between the primary space and the secondary space, wherein said primary base pipe and said secondary base pipe are connected and a sleeve is positioned within and substantially concentric with said primary and secondary base pipes, whereby said flow path is defined by said primary and secondary base pipes and said sleeve, wherein the flow path further comprises at least one primary aperture in said primary base pipe and at least one secondary aperture in said secondary base pipe; a port in said primary base pipe between said primary space and an inner bore of said primary base pipe, a valve that opens and closes said port in said primary base pipe.
  • 15. A method for controlling fluid flow in a well during gravel packing, well stimulation, hole cleaning, and/or fracture packing operations, said method comprising:flowing fluid from an exterior of at least one secondary screen to a secondary space defined by the at least one secondary screen and a secondary base pipe, wherein said secondary screen is a gravel slurry solid material filtering screen; and conducting the fluid of said flowing from the secondary space to a primary space defined by a primary screen and a primary base pipe, wherein said primary screen is a gravel slurry solid material filtering screen.
  • 16. A method as claimed in claim 15, wherein the fluid of said flowing comprises particles and a carrier fluid, wherein said flowing comprises flowing the carrier fluid to the secondary space, whereby the particles are deposited at the exterior to the at least one secondary screen.
  • 17. A method as claimed in claim 15, wherein said conducting comprises conducting the fluid through a flow path between the secondary space and the primary space.
  • 18. A method as claimed in claim 17, wherein said conducting comprises conducting the fluid through a flow path on the outside of the primary and secondary base pipes.
  • 19. A method as claimed in claim 15, further comprising passing fluid from the primary space to an inner bore of the primary base pipe.
  • 20. A method for controlling fluid flow in a well, said method comprising:flowing fluid from an exterior of at least one secondary screen to a secondary space defined by the at least one secondary screen and a secondary base pipe; and conducting the fluid of said flowing from the secondary space to a primary space defined by a primary screen and a primary base pipe, wherein said conducting comprises conducting the fluid through a flow path between the secondary space and the primary space, wherein said conducting comprises conducting the fluid through a flow path within the primary and secondary base pipes.
CONTINUATION STATEMENT

This application claims the benefit of U.S. Provisional Application No. 60/116,619, filed Jan. 21, 1999.

US Referenced Citations (4)
Number Name Date Kind
5332039 Primeaux et al. Jul 1994 A
5865251 Rebardi et al. Feb 1999 A
5868200 Bryant et al. Feb 1999 A
5975205 Carisella Nov 1999 A
Provisional Applications (1)
Number Date Country
60/116619 Jan 1999 US