Information
-
Patent Grant
-
6257338
-
Patent Number
6,257,338
-
Date Filed
Monday, November 2, 199826 years ago
-
Date Issued
Tuesday, July 10, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Bagnell; David
- Lee; Jong-Suk
Agents
- Imwalle; William M.
- Smith; Marlin R.
-
CPC
-
US Classifications
Field of Search
US
- 166 313
- 166 50
- 166 387
- 166 651
- 166 187
- 166 106
-
International Classifications
-
Abstract
Apparatus and corresponding methods are disclosed for controlling fluid flow within a subterranean well. In a described embodiment, a longitudinally spaced apart series of selectively set and unset inflatable packers is utilized to substantially isolate desired portions of a formation intersected by a well. Setting and unsetting of the packers may be accomplished by a variety of devices, some of which may be remotely controllable. Additionally, a series of fluid control devices may be alternated with the packers as part of a tubular string positioned within the well.
Description
BACKGROUND OF THE INVENTION
The present invention relates generally to operations performed within subterranean wells and, in an embodiment described herein, more particularly provides apparatus and methods for controlling fluid flow within a subterranean well.
In horizontal well open hole completions, fluid migration has typically been controlled by positioning a production tubing string within the horizontal wellbore intersecting a formation. An annulus formed between the wellbore and the tubing string is then packed with gravel. A longitudinally spaced apart series of sliding sleeve valves in the tubing string provides fluid communication with selected portions of the formation in relatively close proximity to an open valve, while somewhat restricting fluid communication with portions of the formation at greater distances from an open valve. In this manner, water and gas coning may be reduced in some portions of the formation by closing selected ones of the valves, while not affecting production from other portions of the formation.
Unfortunately, the above method has proved unsatisfactory, inconvenient and inefficient for a variety of reasons. First, the gravel pack in the annulus does not provide sufficient fluid restriction to significantly prevent fluid migration longitudinally through the wellbore. Thus, an open valve in the tubing string may produce a significant volume of fluid from a portion of the formation longitudinally remote from the valve. However, providing additional fluid restriction in the gravel pack in order to prevent fluid migration longitudinally therethrough would also deleteriously affect production of fluid from a portion of the formation opposite an open valve.
Second, it is difficult to achieve a uniform gravel pack in horizontal well completions. In many cases the gravel pack will be less dense and/or contain voids in the upper portion of the annulus. This situation results in a substantially unrestricted longitudinal flow path for migration of fluids in the wellbore.
Third, in those methods which utilize the spaced apart series of sliding sleeve valves, intervention into the well is typically required to open or close selected ones of the valves. Such intervention usually requires commissioning a slickline rig, wireline rig, coiled tubing rig, or other equipment, and is very time-consuming and expensive to perform. Furthermore, well conditions may prevent or hinder these operations.
Therefore, it would be advantageous to provide a method of controlling fluid flow within a subterranean well, which method does not rely on a gravel pack for restricting fluid flow longitudinally through the wellbore. Additionally, it would be advantageous to provide associated apparatus which permits an operator to produce or inject fluid from or into a selected portion of a formation intersected by the well. These methods and apparatus would be useful in open hole, as well as cased hole, completions.
It would also be advantageous to provide a method of controlling fluid flow within a well, which does not require intervention into the well for its performance. Such method would permit remote control of the operation, without the need to kill the well or pass equipment through the wellbore.
SUMMARY OF THE INVENTION
In carrying out the principles of the present invention, in accordance with an embodiment thereof, a method is provided which utilizes selectively set and unset packers to control fluid flow within a subterranean well. The packers may be set or unset with a variety of power sources which may be installed along with the packers, provided at a remote location, or conveyed into the well when it is desired to set or unset selected ones of the packers. Associated apparatus is provided as well.
In broad terms, a method of controlling fluid flow within a subterranean well is provided which includes the step of providing a tubing string including a longitudinally spaced apart series of wellbore sealing devices. The sealing devices are selectively engaged with the wellbore to thereby restrict fluid flow between the tubing string and a corresponding selected portion of a formation intersected by the wellbore.
In one aspect of the present invention, the sealing devices are inflatable packers. The packers may be alternately inflated and deflated to prevent and permit, respectively, fluid flow longitudinally through the wellbore.
In another aspect of the present invention, flow control devices are alternated with the sealing devices along the tubing string to provide selective fluid communication between the tubing string and portions of the formation in relatively close proximity to the flow control devices. Thus, an open flow control device positioned between two sealing devices engaged with the wellbore provides unrestricted fluid communication between the tubing string and the portion of the formation longitudinally between the two sealing devices, but fluid flow from other portions of the formation is substantially restricted.
In yet another aspect of the present invention, the sealing devices and/or flow control devices may be actuated by intervening into the well, or by remote control. If intervention is desired, a fluid source, battery pack, shifting tool, pump, or other equipment may be conveyed into the well by slickline, wireline, coiled tubing, or other conveyance, and utilized to selectively adjust the flow control devices and selectively set or unset the sealing devices. If remote control is desired, the flow control devices and/or sealing devices may be actuated via a form of telemetry, such as mud pulse telemetry, radio waves, other electromagnetic waves, acoustic telemetry, etc. Additionally, the flow control devices and/or sealing devices may be actuated via hydraulic, electric and/or data transmission lines extending to a remote location, such as the earth's surface or another location within the well.
These and other features, advantages, benefits and objects of the present invention will become apparent to one of ordinary skill in the art upon careful consideration of the detailed descriptions of representative embodiments of the invention hereinbelow and the accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a schematicized cross-sectional view of a subterranean well;
FIG. 2
is a schematicized partially cross-sectional and partially elevational view of the well of
FIG. 1
, in which steps of a first method embodying principles of the present invention have been performed;
FIG. 3
is a schematicized partially cross-sectional and partially elevational view of the well of
FIG. 1
, in which steps of a second method embodying principles of the present invention have been performed;
FIG. 4
is a schematicized partially cross-sectional and partially elevational view of the well of
FIG. 1
, in which steps of a third method embodying principles of the present invention have been performed;
FIG. 5
is a schematicized partially cross-sectional and partially elevational view of the well of
FIG. 1
, in which steps of a fourth method embodying principles of the present invention have been performed;
FIG. 6
is a schematicized partially cross-sectional and partially elevational view of the well of
FIG. 1
, in which steps of a fifth method embodying principles of the present invention have been performed;
FIG. 7
is a schematicized partially cross-sectional and partially elevational view of the well of
FIG. 1
, in which steps of a sixth method embodying principles of the present invention have been performed;
FIG. 8
is a schematicized partially cross-sectional and partially elevational view of the well of
FIG. 1
, in which steps of a seventh method embodying principles of the present invention have been performed;
FIG. 9
is a schematicized cross-sectional view of a first apparatus embodying principles of the present invention;
FIG. 10
is a schematicized quarter-sectional view of a first release device embodying principles of the present invention which may be used with the first apparatus;
FIG. 11
is a schematicized quarter-sectional view of a second release device embodying principles of the present invention which may be used with the first apparatus;
FIG. 12
is a schematicized quarter-sectional view of a second apparatus embodying principles of the present invention;
FIG. 13
is a schematicized quarter-sectional view of a third apparatus embodying principles of the present invention;
FIG. 14
is a schematicized quarter-sectional view of a fourth apparatus embodying principles of the present invention;
FIG. 15
is a cross-sectional view of an atmospheric chamber embodying principles of the present invention;
FIG. 16
is a schematicized view of a fifth apparatus embodying principles of the present invention;
FIG. 17
is a schematicized view of a sixth apparatus embodying principles of the present invention;
FIG. 18
is a schematicized elevational view of a seventh apparatus embodying principles of the present invention; and
FIG. 19
is a schematicized elevational view of an eighth apparatus embodying principles of the present invention.
DETAILED DESCRIPTION
Representatively and schematically illustrated in
FIG. 1
is a method
10
which embodies principles of the present invention. In the following description of the method
10
and other apparatus and methods described herein, directional terms, such as “above”, “below”, “upper”, “lower”, etc., are used for convenience in referring to the accompanying drawings. Additionally, it is to be understood that the various embodiments of the present invention described herein may be utilized in various orientations, such as inclined, inverted, horizontal, vertical, etc., without departing from the principles of the present invention.
The method
10
is described herein as it is practiced in an open hole completion of a generally horizontal wellbore portion
12
intersecting a formation
14
. However, it is to be clearly understood that methods and apparatus embodying principles of the present invention may be utilized in other environments, such as vertical wellbore portions, cased wellbore portions, etc. Additionally, the method
10
may be performed in wells including both cased and uncased portions, and vertical, inclined and horizontal portions, for example, including the generally vertical portion of the well lined with casing
16
and cement
18
. Furthermore, the method
10
is described in terms of producing fluid from the well, but the method may also be utilized in injection operations. As used herein, the term “wellbore” is used to indicate an uncased wellbore (such as wellbore
12
shown in FIG.
1
), or the interior bore of the casing or liner (such as the casing
16
) if the wellbore has casing or liner installed therein.
It will be readily appreciated by a person of ordinary skill in the art that if the well shown in
FIG. 1
is completed in a conventional manner utilizing gravel surrounding a production tubing string including longitudinally spaced apart screens and/or sliding sleeve valves, fluid from various longitudinal portions
20
,
22
,
24
,
26
of the formation
14
will be permitted to migrate longitudinally through the gravel pack in the annular space between the tubing string and the wellbore
12
. Of course, a sliding sleeve valve may be closed in an attempt to restrict fluid production from one of the formation portions
20
,
22
,
24
,
26
opposite the valve, but this may have little actual effect, since the fluid may easily migrate longitudinally to another, open, valve in the production tubing string.
Referring additionally now to
FIG. 2
, steps of the method
10
have been performed which include positioning a tubing string
28
within the wellbore
12
. The tubing string
28
includes a longitudinally spaced apart series of sealing devices
30
,
32
,
34
and a longitudinally spaced apart series of flow control devices
36
,
38
,
40
. The tubing string
28
extends to the earth's surface, or to another location remote from the wellbore
12
, and its distal end is closed by a bull plug
42
.
The sealing devices
30
,
32
,
34
are representatively and schematically illustrated in
FIG. 2
as inflatable packers, which are capable of radially outwardly extending to sealingly engage the wellbore
12
upon application of fluid pressure to the packers. Of course, other types of packers, such as production packers settable by pressure, may be utilized for the packers
30
,
32
,
34
, without departing from the principles of the present invention. The packers
30
,
32
,
34
utilized in the method
10
have been modified somewhat, however, using techniques well within the capabilities of a person of ordinary skill in the art, so that each of the packers is independently inflatable. Thus, as shown in
FIG. 2
, packers
30
and
32
have been inflated, while packer
34
remains deflated.
In order to inflate a selected one of the packers
30
,
32
,
34
, a fluid power source is conveyed into the tubing string
28
, and fluid is flowed into the packer. For example, in
FIG. 2
a coiled tubing string
44
has been inserted into the tubing string
28
, the coiled tubing string thereby forming a fluid conduit extending to the earth's surface.
At its distal end, the coiled tubing string
44
includes a latching device
46
and a fluid coupling
48
. The latching device
46
is of conventional design and is used to positively position the fluid coupling
48
within the selected one of the packers
30
,
32
,
34
. For this purpose, each of the packers
30
,
32
,
34
includes a conventional internal latching profile (not shown in
FIG. 2
) formed therein.
The coupling
48
provides fluid communication between the interior of the coiled tubing string
44
and the packer
30
,
32
,
34
in which it is engaged. Thus, when the coupling
48
is engaged within the packer
30
as shown in
FIG. 2
, fluid pressure may be applied to the coiled tubing string
44
and communicated to the packer via the coupling
48
. Deflation of a previously inflated packer may be accomplished by relieving fluid pressure from within a selected one of the packers
30
,
32
,
34
via the coupling
48
to the coiled tubing string
44
, or to the interior of the tubing string
28
, etc. Therefore, it may be clearly seen that each of the packers
30
,
32
,
34
may be individually and selectively set and unset within the wellbore
12
.
The flow control devices
36
,
38
,
40
are representatively illustrated as sliding sleeve-type valves. However, it is to be understood that other types of flow control devices may be used for the valves
36
,
38
,
40
, without departing from the principles of the present invention. For example, the valves
36
,
38
,
40
may instead be downhole chokes, pressure operated valves, remotely controllable valves, etc.
Each of the valves
36
,
38
,
40
may be opened and closed independently and selectively to thereby permit or prevent fluid flow between the wellbore
12
external to the tubing string
28
and the interior of the tubing string. For example, the latching device
46
may be engaged with an internal profile of a selected one of the valves
36
,
38
,
40
to shift its sleeve to its open or closed position in a conventional manner.
As representatively depicted in
FIG. 2
, packers
30
and
32
have been inflated and the valve
36
has been closed, thereby preventing fluid migration through the wellbore
12
between the formation portion
22
and the other portions
20
,
24
,
26
of the formation
14
. Note that fluid from the portion
22
may still migrate to the other portions
20
,
24
,
26
through the formation
14
itself, but such flow through the formation
14
will typically be minimal compared to that which would otherwise be permitted through the wellbore
12
. Thus, flow of fluids from the portion
22
to the interior of the tubing string
28
is substantially restricted by the method
10
. It will be readily appreciated that production of fluid from selected ones of the other portions
20
,
24
,
26
may also be substantially restricted by inflating other packers, such as packer
34
, and closing other valves, such as valves
38
or
40
. Additionally, inflation of the packer
30
may be used to substantially restrict production of fluid from the portion
20
, without the need to close a valve.
If, however, it is desired to produce fluid substantially only from the portion
22
, the valve
36
may be opened and the other valves
38
,
40
may be closed. Thus, the method
10
permits each of the packers
30
,
32
,
34
to be selectively set or unset, and permits each of the valves
36
,
38
,
40
to be selectively opened or closed, which enables an operator to tailor production from the formation
14
as conditions warrant. The use of variable chokes in place of the valves
36
,
38
,
40
allows even further control over production from each of the portions
20
,
22
,
24
,
26
.
As shown in
FIG. 2
, three packers
30
,
32
,
34
and three valves
36
,
38
,
40
are used in the method
10
to control production from four portions
20
,
22
,
24
,
26
of the formation
14
. It will be readily appreciated that any other number of packers and any number of valves (the number of packers not necessarily being the same as the number of valves) may be used to control production from any number of formation portions, as long as a sufficient number of packers is utilized to prevent flow through the wellbore between each adjacent pair of formation portions. Furthermore, production from additional formations intersected by the wellbore could be controlled by extending the tubing string
28
and providing additional sealing devices and flow control devices therein.
Referring additionally now to
FIG. 3
, another method
50
is schematically and representatively illustrated. Elements of the method
50
which are similar to those previously described are indicated in
FIG. 3
using the same reference numbers, with an added suffix “a”.
The method
50
is in many respects similar to the method
10
. However, in the method
50
, the power source used to inflate the packers
30
a
,
32
a
,
34
a
is a fluid pump
52
conveyed into the tubing string
28
a
attached to a wireline or electric line
54
extending to the earth's surface. The electric line
54
supplies electricity to operate the pump
52
, as well as conveying the latching device
46
a
, pump, and coupling
48
a
within the tubing string
28
a
. Other conveyances, such as slickline, coiled tubing, etc., may be used in place of the electric line
54
, and electricity may be otherwise supplied to the pump
52
, without departing from the principles of the present invention. For example, the pump
52
may include a battery, such as the Downhole Power Unit available from Halliburton Energy Services, Inc. of Duncan, Okla.
As depicted in
FIG. 3
, the latching device
46
a
is engaged with the packer
30
a
, and the coupling
48
a
is providing fluid communication between the packer and the pump
52
. Actuation of the pump
52
causes fluid to be pumped into the packer
30
a
, thereby inflating the packer, so that it sealingly engages the wellbore
12
a
. The packer
34
a
has been previously inflated in a similar manner. Additionally, the valves
36
a
,
38
a
have been closed to restrict fluid flow generally radially therethrough.
Note that the packers
30
a
,
34
a
longitudinally straddle two of the formation portions
22
a
,
24
a
. Thus, it may be seen that fluid flow from multiple formation portions may be restricted in keeping with the principles of the present invention. If desired, another flow control device could be installed in the tubing string
28
a
above the packer
30
a
to selectively permit and prevent fluid flow into the tubing string directly from the formation portion
20
a
while the packer
30
a
is set within the wellbore
12
a.
Referring additionally now to
FIG. 4
, another method
60
embodying principles of the present invention is representatively illustrated. Elements shown in
FIG. 4
which are similar to those previously described are indicated using the same reference numbers, with an added suffix “b”.
The method
60
is similar in many respects to the method
50
, in that the power source used to set selected ones of the packers
30
b
,
32
b
,
34
b
includes the electric line
54
b
and a fluid pump
62
. However, in this case the pump
62
is interconnected as a part of the tubing string
28
b
. Thus, the pump
62
is not separately conveyed into the tubing string
28
b
, and is not separately engaged with the selected ones of the packers
30
b
,
32
b
,
34
b
by positioning it therein. Instead, fluid pressure developed by the pump
62
is delivered to selected ones of the packers
30
b
,
32
b
,
34
b
and valves
36
b
,
38
b
,
40
b
via lines
64
.
As used herein, the term “pump” includes any means for pressurizing a fluid. For example, the pump
62
could be a motorized rotary or axial pump, a hydraulic accumulator, a device which utilizes a pressure differential between hydrostatic pressure and atmospheric pressure to produce hydraulic pressure, other types of fluid pressurizing devices, etc.
Fluid pressure from the pump
62
is delivered to the lines
64
as directed by a control module
66
interconnected between the pump and lines. Such control modules are well known in the art and may include a plurality of solenoid valves (not shown) for directing the pump fluid pressure to selected ones of the lines
64
, in order to actuate corresponding ones of the packers
30
b
,
32
b
,
34
b
and valves
36
b
,
38
b
,
40
b
. For example, if it is desired to inflate the packer
34
b
, the pump
62
is operated to provide fluid pressure to the control module
66
, and the control module directs the fluid pressure to an appropriate one of the lines
64
interconnecting the control module to the packer
34
b
by opening a corresponding solenoid valve in the control module.
Electricity to operate the pump
62
is supplied by the electric line
54
b
extending to the earth's surface. The electric line
54
b
is properly positioned by engaging the latching device
46
b
within the pump
62
or control module
66
. A wet connect head
68
of the type well known to those of ordinary skill in the art provides an electrical connection between the electric line
54
b
and the pump
62
and control module
66
. Alternatively, the electric line
54
b
may be a slickline or coiled tubing, and electric power may be supplied by a battery installed as a part of the tubing string or conveyed separately therein. Of course, if the pump
62
is of a type which does not require electricity for its operation, an electric power source is not needed.
The control module
66
directs the fluid pressure from the pump
62
to selected ones of the lines
64
in response to a signal transmitted thereto via the electric line
54
b
from a remote location, such as the earth's surface. Thus, the electric line
54
b
performs several functions in the method
60
: conveying the latching device
46
b
and wet connect head
68
within the tubing string
28
b
, supplying electric power to operate the pump
62
, and transmitting signals to the control module
66
. Of course, it is not necessary for the electric line
54
b
to perform all of these functions, and these functions may be performed by separate elements, without departing from the principles of the present invention.
Note that the valves
36
b
,
38
b
,
40
b
utilized in the method
60
differ from the valves in the previously described methods
10
,
50
in that they are pressure actuated. Pressure actuated valves are well known in the art. They may be of the type that is actuated to a closed or open position upon application of fluid pressure thereto and return to the alternate position upon release of the fluid pressure by a biasing member, such as a spring, they may be of the type that is actuated to a closed or open position only upon application of fluid pressure thereto, or they may be of any other type. Additionally, the valves
36
b
,
38
b
,
40
b
may be chokes in which a resistance to fluid flow generally radially therethrough is varied by varying fluid pressure applied thereto, or by balancing fluid pressures applied thereto. Thus, any type of flow control device may be used for the valves
36
b
,
38
b
,
40
b
, without departing from the principles of the present invention.
In
FIG. 4
, the packer
34
b
has been set within the wellbore
12
b
, and the valve
40
b
has been closed. The remainder of the valves
36
b
,
38
b
are open. Therefore, fluid flow from the formation portion
26
b
to the interior of the tubing string
28
b
is restricted. It may now be clearly seen that it is not necessary to set more than one of the packers
36
b
,
38
b
,
40
b
in order to restrict fluid flow from a formation portion.
Referring additionally now to
FIG. 5
, another method
70
embodying principles of the present invention is schematically and representatively illustrated. In
FIG. 5
, elements which are similar to those previously described are indicated using the same reference numbers, with an added suffix “c”.
The method
70
is substantially similar to the method
60
described above, except that no intervention into the well is used to selectively set or unset the packers
30
c
,
32
c
,
34
c
or to operate the valves
36
c
,
38
c
,
40
c
. Instead, the pump
62
c
and control module
66
c
are operated by a receiver
72
interconnected in the tubing string
28
c
. Power for operation of the receiver
72
, pump
62
c
and control module
66
c
is supplied by a battery
74
also interconnected in the tubing string
28
c
. Of course, other types of power sources may be utilized in place of the battery
74
. For example, the power source may be an electro-hydraulic generator, wherein fluid flow is utilized to generate electrical power, etc.
The receiver
72
may be any of a variety of receivers capable of operatively receiving signals transmitted from a remote location. The signals may be in the form of acoustic telemetry, radio waves, mud pulses, electromagnetic waves, or any other form of data transmission.
The receiver
72
is connected to the pump
62
c
, so that when an appropriate signal is received by the receiver, the pump is operated to provide fluid pressure to the control module
66
c
. The receiver
72
is also connected to the control module
66
c
, so that when another appropriate signal is received by the receiver, the control module is operated to direct the fluid pressure via the lines
64
c
to a selected one of the packers
30
c
,
32
c
,
34
c
or valves
36
c
,
38
c
,
40
c
. As such, the combined receiver
72
, battery
74
, pump
62
c
and control module
66
c
may be referred to as a common actuator
76
for the sealing devices and flow control devices of the tubing string
28
c.
As shown in
FIG. 5
, the receiver
72
has received a signal to operate the pump
62
c
, and has received a signal for the control module
66
c
to direct the fluid pressure to the packer
30
c
. The packer
30
c
has, thus, been inflated and is preventing fluid flow longitudinally through the wellbore
12
c
between the formation portions
20
c
and
22
c.
Referring additionally now to
FIG. 6
, another method
80
embodying principles of the present invention is schematically and representatively illustrated. Elements of the method
80
which are similar to those previously described are indicated in
FIG. 6
with the same reference numbers, with an added suffix “d”.
The method
80
is similar to the previously described method
70
. However, instead of a common actuator
76
utilized for selectively actuating the sealing devices and flow control devices, the method
80
utilizes a separate actuator
82
,
84
,
86
directly connected to a corresponding pair of the packers
30
d
,
32
d
,
34
d
and valves
36
d
,
38
d
,
40
d
. In other words, each of the actuators
82
,
84
,
86
is interconnected to one of the packers
30
d
,
32
d
,
34
d
, and to one of the valves
36
d
,
38
d
,
40
d.
Each of the actuators
82
,
84
,
86
is a combination of a receiver
72
d
, battery
74
d
, pump
62
d
and control module
66
d
. Since each actuator
82
,
84
,
86
is directly connected to its corresponding pair of the packers
30
d
,
32
d
,
34
d
and valves
36
d
,
38
d
,
40
d
, no lines (such as lines
64
c
, see
FIG. 6
) are used to interconnect the control modules
66
d
to their respective packers and valves. However, lines could be provided if it were desired to space one or more of the actuators
82
,
84
,
86
apart from its corresponding pair of the packers and valves. Additionally, it is not necessary for each actuator
82
,
84
,
86
to be connected to a pair of the packers and valves, for example, a separate actuator could be utilized for each packer and for each valve, or for any combination thereof, in keeping with the principles of the present invention.
In
FIG. 6
, the receiver
72
d
of the actuator
84
has received a signal to operate its pump
62
d
, and a signal for its control module
66
d
to direct the fluid pressure developed by the pump to the packer
32
d
, and then to direct the fluid pressure to the valve
38
d
. The packer
32
d
is, thus sealingly engaging the wellbore
12
d
between the formation portions
22
d
and
24
d
. Additionally, the receiver
72
d
of the actuator
86
has received a signal to operate its pump
62
d
, and a signal for its control module
66
d
to direct the fluid pressure to the packer
34
d
. Therefore, the packer
34
d
is sealingly engaging the wellbore
12
d
between the formation portions
24
d
and
26
d
, and fluid flow is substantially restricted from the formation portion
24
d
to the interior of the tubing string
28
d.
Referring additionally now to
FIG. 7
, another method
90
embodying principles of the present invention is schematically and representatively illustrated. Elements shown in
FIG. 7
which are similar to those previously described are indicated using the same reference numbers, with an added suffix “e”.
The method
90
is similar to the method
70
shown in
FIG. 5
, in that a single actuator
92
is utilized to selectively actuate the packers
30
e
,
32
e
,
34
e
and valves
36
e
,
38
e
,
40
e
. However, the actuator
92
relies only indirectly on a battery
94
for operation of its fluid pump
96
, thus greatly extending the useful life of the battery. A receiver
98
and control module
100
of the actuator
92
are connected to the battery
94
for operation thereof.
The pump
96
is connected via a shaft
102
to an impeller
104
disposed within a fluid passage
106
formed internally in the actuator
92
. A solenoid valve
108
is interconnected to the fluid passage
106
and serves to selectively permit and prevent fluid flow from the wellbore
12
e
into an atmospheric gas chamber
110
of the actuator through the fluid passage. Thus, when the valve
108
is opened, fluid flowing from the wellbore
12
e
through the fluid passage
106
into the chamber
110
causes the impeller
104
and shaft
102
to rotate, thereby operating the pump
96
. When the valve
108
is closed, the pump
96
ceases to operate.
The valve
108
and control module
100
are operated in response to signals received by the receiver
98
. As shown in
FIG. 7
, the receiver
98
has received a signal to operate the pump
96
, and the valve
108
has been opened accordingly. The receiver
98
has also received a signal to operate the control module
100
to direct fluid pressure developed by the pump
96
via the lines
64
e
to the packer
32
e
and then to the valve
36
e
. In this manner, the packer
32
e
has been inflated to sealingly engage the wellbore
12
e
and the valve
36
e
has been closed. Thus, it may be readily appreciated that fluid flow from multiple formation portions
20
e
and
22
e
into the tubing string
28
e
has been substantially restricted, even though only one of the packers
30
e
,
32
e
,
34
e
has been inflated.
Of course, many other types of actuators may be used in place of the actuator
92
shown in FIG.
7
. The actuator
92
has been described only as an example of the variety of actuators that may be utilized for operation of the packers
30
e
,
32
e
,
34
e
and valves
36
e
,
38
e
,
40
e
. For example, an actuator of the type disclosed in U.S. Pat. No. 5,127,477 to Schultz may be used in place of the actuator
92
. Additionally, the actuator
92
may be modified extensively without departing from the principles of the present invention. For example, the battery
94
and receiver
98
may be eliminated by running a control line
112
from a remote location, such as the earth's surface or another location in the well, to the actuator
92
. The control line
112
may be connected to the valve
108
and control module
100
for transmitting signals thereto, supplying electrical power, etc. Furthermore, the chamber
110
, impeller
104
and valve
108
may be eliminated by delivering power directly from the control line
112
to the pump
100
for operation thereof.
Referring additionally now to
FIG. 8
, another method
120
embodying principles of the present invention is schematically and representatively illustrated. In
FIG. 8
, elements which are similar to those previously described are indicated using the same reference numbers, with an added suffix “f”.
In the method
120
, each packer
30
f
,
32
f
,
34
f
and each valve
36
f
,
38
f
,
40
f
has a corresponding control module
122
connected thereto. The control modules
122
are of the type utilized to direct fluid pressure from lines
124
extending to a remote location to actuate equipment to which the control modules are connected. For example, the control modules
122
may be SCRAMS modules available from Petroleum Engineering Services of The Woodlands, Tex., and/or as described in U.S. Pat. No. 5,547,029. Accordingly, the lines
124
also carry electrical power and transmit signals to the control modules
122
for selective operation thereof. For example, the lines
124
may transmit a signal to the control module
122
connected to the packer
30
f
, causing the control module to direct fluid pressure from the lines to the packer
30
f
, thereby inflating the packer
30
f
. Alternatively, one control module may be connected to more than one of the packers
30
f
,
32
f
,
34
f
and valves
36
f
,
38
f
,
40
f
in a manner similar to that described in U.S. Pat. No. 4,636,934.
Referring additionally now to
FIG. 9
, an actuator
126
embodying principles of the present invention is representatively illustrated. The actuator
126
may be used to actuate any of the tools described above, such as packers
30
,
32
,
34
, valves
36
,
38
,
40
, flow chokes, etc. In particular, the actuator
126
may be utilized where it is desired to have an individual actuator actuate a corresponding individual tool, such as in the method
80
described above.
The actuator
126
includes a generally tubular outer housing
128
, a generally tubular inner mandrel
130
and circumferential seals
132
. The seals
132
sealingly engage both the outer housing
128
and the inner mandrel, and divide the annular space therebetween into three annular chambers
134
,
136
,
138
. Each of chambers
134
and
138
initially has a gas, such as air or Nitrogen, contained therein at atmospheric pressure or another relatively low pressure. Hydrostatic pressure within a well is permitted to enter the chamber
136
via openings
140
formed through the housing
128
.
It will be readily appreciated by one skilled in the art that, with hydrostatic pressure greater than atmospheric pressure in chamber
136
and surrounding the exterior of the actuator
126
, the outer housing
128
will be biased downwardly relative to the mandrel
130
. Such biasing force may be utilized to actuate a tool, for example, a packer, valve or choke, connected to the actuator
126
. For example, a mandrel of a conventional packer which is set by applying a downwardly directed force to the packer mandrel may be connected to the housing
128
so that, when the housing is downwardly displaced relative to the inner mandrel
130
by the downwardly biasing force, the packer will be set. Similarly, the actuator
126
may be connected to a valve, for example, to displace a sleeve or other closure element of the valve, and thereby open or close the valve. Note that either the housing
128
or the mandrel
130
, or both of them, may be interconnected in a tubular string for conveying the actuator
126
in the well, and either the housing or the mandrel, or both of them, may be attached to the tool for actuation thereof. Of course, the actuator
126
may be otherwise conveyed, for example, by slickline, etc., without departing from the principles of the present invention.
Referring additionally now to
FIGS. 10 and 11
, devices
142
,
144
for releasing the housing
128
and mandrel
130
for relative displacement therebetween are representatively illustrated. Each of the devices
142
,
144
permits the actuator
126
to be lowered into a well with increasing hydrostatic pressure, without the housing
128
displacing relative to the mandrel
130
, until the device is triggered, at which time the housing and mandrel are released for displacement relative to one another.
In
FIG. 10
, it may be seen that an annular recess
146
is formed internally on the housing
128
. A tumbler or stop member
148
extends outward through an opening
150
formed in the mandrel
130
and into the recess
146
. In this position, the tumbler
148
prevents downward displacement of the housing
128
relative to the mandrel
130
. The tumbler
148
is maintained in this position by a retainer member
152
.
A detent pin or lug
154
engages an external shoulder
156
formed on the mandrel
130
and prevents displacement of the retainer
152
relative to the tumbler
148
. An outer release sleeve or blocking member
158
prevents disengagement of the detent pin
154
from the shoulder
156
. A solenoid
160
permits the release sleeve
158
to be displaced, so that the detent pin
154
is released, the retainer is permitted to displace relative to the tumbler
148
, and the tumbler is permitted to disengage from the recess
146
, thereby releasing the housing
128
for displacement relative to the mandrel
130
.
The solenoid
160
is activated to displace the release sleeve
158
in response to a signal received by a receiver, such as receivers
72
,
98
described above. For this purpose, lines
162
may be interconnected to a receiver and battery as described above for the actuator
76
in the methods
70
,
80
, or for the actuator
92
in the method
90
. Alternatively, electrical power may be supplied to the lines
162
via a wet connect head, such as the wet connect head
68
in the method
60
.
In
FIG. 11
, it may be seen that the recess
146
is engaged by a piston
164
extending outwardly from a fluid-filled chamber
166
formed in the mandrel
130
. Fluid in the chamber
166
prevents the piston
164
from displacing inwardly out of engagement with the recess
146
. A valve
168
selectively permits fluid to be vented from the chamber
166
, thereby permitting the piston
164
to disengage from the recess, and permitting the housing
128
to displace relative to the mandrel
130
.
The valve
168
may be a solenoid valve or other type of valve which permits fluid to flow therethrough in response to an electrical signal on lines
170
. Thus, the valve
168
may be interconnected to a receiver and/or battery in a manner similar to the solenoid
160
described above. The valve
168
may be remotely actuated by transmission of a signal to a receiver connected thereto, or the valve may be directly actuated by coupling an electrical power source to the lines
170
. Of course, other manners of venting fluid from the chamber
166
may be utilized without departing from the principles of the present invention.
Referring additionally now to
FIG. 12
, another actuator
172
embodying principles of the present invention is representatively illustrated. The actuator
172
includes a generally tubular outer housing
174
and a generally tubular inner mandrel
176
. Circumferential seals
178
sealingly engage the housing
174
and mandrel
176
, isolating annular chambers
180
,
182
,
184
formed between the housing and mandrel.
Chamber
180
is substantially filled with a fluid, such as oil. A valve
186
, similar to valve
168
described above, permits the fluid to be selectively vented from the chamber
180
to the exterior of the actuator
172
. When the valve
186
is closed, the housing
174
is prevented from displacing downward relative to the mandrel
176
. However, when the valve
186
is opened, such as by using any of the methods described above for opening the valve
168
, the fluid is permitted to flow out of the chamber
180
and the housing
174
is permitted to displace downwardly relative to the mandrel
176
.
The housing
174
is biased downwardly due to a difference in pressure between the chambers
182
,
184
. The chamber
182
is exposed to hydrostatic pressure via an opening
188
formed through the housing
174
. The chamber
184
contains a gas, such as air or Nitrogen at atmospheric or another relatively low pressure. Thus, when the valve
186
is opened, hydrostatic pressure in the chamber
182
displaces the housing
174
downward relative to the mandrel
176
, with the fluid in the chamber
180
being vented to the exterior of the actuator
172
.
Referring additionally now to
FIG. 13
, another actuator
190
embodying principles of the present invention is representatively illustrated. The actuator
190
is similar in many respects to the previously described actuator
172
. However, the actuator
190
has additional chambers for increasing its force output, and includes a combined valve and choke
196
for regulating the rate at which its housing
192
displaces relative to its mandrel
194
.
The valve and choke
196
may be a combination of a solenoid valve, such as valves
168
,
186
described above, and an orifice or other choke member, or it may be a variable choke having the capability of preventing fluid flow therethrough or of metering such fluid flow. If the valve and choke
196
includes a variable choke, the rate at which fluid is metered therethrough may be adjusted by correspondingly adjusting an electrical signal applied to lines
198
connected thereto.
Annular chambers
200
,
202
,
204
,
206
,
208
are formed between the housing
192
and the mandrel
194
. The chambers
200
,
202
,
204
,
206
,
208
are isolated from each other by circumferential seals
210
. The chambers
202
,
206
are exposed to hydrostatic pressure via openings
212
formed through the housing
192
. The chambers
200
,
204
contain a gas, such as air or Nitrogen at atmospheric or another relatively low pressure. The use of multiple sets of chambers permits a larger force to be generated by the actuator
190
in a given annular space.
A fluid, such as oil, is contained in the chamber
208
. The valve/choke
196
regulates venting of the fluid from the chamber
208
to the exterior of the actuator
190
. When the valve/choke
196
is opened, the fluid in the chamber
208
is permitted to escape therefrom, thereby permitting the housing
192
to displace relative to the mandrel
194
. A larger or smaller orifice may be selected to correspondingly increase or decrease the rate at which the housing
192
displaces relative to the mandrel
194
when the fluid is vented from the chamber
208
, or the electrical signal on the lines
198
may be adjusted to correspondingly vary the rate of fluid flow through the valve/choke
196
if it includes a variable choke.
Referring additionally now to
FIG. 14
, another actuator
214
embodying principles of the present invention is representatively illustrated. The actuator
214
is similar in many respects to the actuator
172
described above. However, the actuator
214
utilizes an increased piston area associated with its annular gas chamber
216
in order to increase the force output by the actuator.
The actuator
214
includes the chamber
216
and annular chambers
218
,
220
formed between an outer generally tubular housing
222
and an inner generally tubular mandrel
224
. Circumferential seals
226
sealingly engage the mandrel
224
and the housing
222
. The chamber
216
contains gas, such as air or Nitrogen, at atmospheric or another relatively low pressure, the chamber
218
is exposed to hydrostatic pressure via an opening
228
formed through the housing
222
, and the chamber
220
contains a fluid, such as oil.
A valve
230
selectively permits venting of the fluid in the chamber
220
to the exterior of the actuator
214
. The housing
222
is prevented by the fluid in the chamber
220
from displacing relative to the mandrel
224
. When the valve
230
is opened, for example, by applying an appropriate electrical signal to lines
231
, the fluid in the chamber
220
is vented, thereby permitting the housing
222
to displace relative to the mandrel
224
.
Note that each of the actuators
126
,
172
,
190
,
214
has been described above as if the housing and/or mandrel thereof is connected to the packer, valve, choke, tool, item of equipment, flow control device, etc. which is desired to be actuated. However, it is to be clearly understood that each of the actuators
126
,
172
,
190
,
214
may be otherwise connected or attached to the tool(s) or item(s) of equipment, without departing from the principles of the present invention. For example, the output of each of valves
168
,
186
,
196
,
230
may be connected to any hydraulically actuated tool(s) or item(s) of equipment for actuation thereof. In this manner, each of the actuators
126
,
172
,
190
,
214
may serve as the actuator or fluid power source in the methods
50
,
60
,
70
,
80
,
120
.
Referring additionally now to
FIG. 15
, a container
232
embodying principles of the present invention is representatively illustrated. The container
232
may be utilized to store a gas at atmospheric or another relatively low pressure downhole. In an embodiment described below, the container
232
is utilized in the actuation of one or more tools or items of equipment downhole.
The container
232
includes a generally tubular inner housing
234
and a generally tubular outer housing
236
. An annular chamber
238
is formed between the inner and outer housings
234
,
236
. In use, the annular chamber
238
contains a gas, such as air or Nitrogen, at atmospheric or another relatively low pressure.
It will be readily appreciated by one skilled in the art that, in a well, hydrostatic pressure will tend to collapse the outer housing
236
and burst the inner housing
234
, due to the differential between the pressure in the annular chamber
238
and the pressure external to the container
232
(within the inner housing
234
and outside the outer housing
236
). For this reason, the container
232
includes a series of circumferentially spaced apart and longitudinally extending ribs or rods
240
. Preferably, the ribs
240
are spaced equidistant from each other, but that is not necessary, as shown in FIG.
15
.
The ribs
240
significantly increase the ability of the outer housing
236
to resist collapse due to pressure applied externally thereto. The ribs
240
contact both the outer housing
236
and the inner housing
234
, so that radially inwardly directed displacement of the outer housing
236
is resisted by the inner housing
234
. Thus, the container
232
is well suited for use in high pressure downhole environments.
Referring additionally now to
FIG. 16
, an apparatus
242
embodying principles of the present invention is representatively illustrated. The apparatus
242
demonstrates use of the container
232
along with a fluid power source
244
, such as any of the pumps and/or actuators described above which are capable of producing an elevated fluid pressure, to control actuation of a tool
246
.
The tool
246
is representatively illustrated as including a generally tubular outer housing
248
sealingly engaged and reciprocably disposed relative to a generally tubular inner mandrel
250
. Annular chambers
252
,
254
are formed between the housing
248
and mandrel
250
. Fluid pressure in the chamber
252
greater than fluid pressure in the chamber
254
will displace the housing
248
to the left relative to the mandrel
250
as viewed in
FIG. 16
, and fluid pressure in the chamber
254
greater than fluid pressure in the chamber
252
will displace the housing
248
to the right relative to the mandrel
250
as viewed in FIG.
16
. Of course, either or both of the housing
248
and mandrel
250
may displace in actual practice. It is to be clearly understood that the tool
246
is merely representative of tools, such as packers, valves, chokes, etc., which may be operated by fluid pressure applied thereto.
When it is desired to displace the housing
248
and/or mandrel
250
, one of the chambers
252
,
254
is vented to the container
232
, and the other chamber is opened to the fluid power source
244
. For example, to displace the housing
248
to the right relative to the mandrel
250
as viewed in
FIG. 16
, a valve
256
between the fluid power source
244
and the chamber
254
is opened, and a valve
258
between the container
232
and the chamber
252
is opened. The resulting pressure differential between the chambers
252
,
254
causes the housing
248
to displace to the right relative to the mandrel
250
. To displace the housing
248
to the left relative to the mandrel
250
as viewed in
FIG. 16
, a valve
260
between the fluid power source
244
and the chamber
252
is opened, and a valve
262
between the container
232
and the chamber
254
is opened. The valves
260
,
262
are closed when the housing
248
is displaced to the right relative to the mandrel, and the valves
256
,
258
are closed when the housing is displaced to the left relative to the mandrel. The tool
246
may, thus, be repeatedly actuated by alternately connecting each of the chambers
252
,
254
to the fluid power source
244
and the container
232
.
The valves
256
,
258
,
260
,
262
are representatively illustrated in
FIG. 16
as being separate electrically actuated valves, but it is to be understood that any type of valves may be utilized without departing from the principles of the present invention. For example, the valves
256
,
258
,
260
,
262
may be replaced by two appropriately configured conventional two-way valves, etc.
The tool
246
may be used to actuate another tool, without departing from the principles of the present invention. For example, the mandrel
250
may be attached to a packer mandrel, so that when the mandrel
250
is displaced in one direction relative to the housing
248
, the packer is set, and when the mandrel
250
is displaced in the other direction relative to the housing
248
, the packer is unset. For this purpose, the housing
248
or mandrel
250
may be interconnected in a tubular string for conveyance within a well.
Note that the fluid power source
244
may alternatively be another source of fluid at a pressure greater than that of the gas or other fluid in the container
232
, without the pressure of the delivered fluid being elevated substantially above hydrostatic pressure in the well. For example, element
244
shown in
FIG. 16
may be a source of fluid at hydrostatic pressure. The fluid source
244
may be the well annulus surrounding the apparatus
242
when it is disposed in the well; it may be the interior of a tubular string to which the apparatus is attached; it may originate in a chamber conveyed into the well with, or separate from, the apparatus; if conveyed into the well in a chamber, the chamber may be a collapsible or elastic bag, or the chamber may include an equalizing piston separating clean fluid for delivery to the tool
246
from fluid in the well; the fluid source may include fluid processing features, such as a fluid filter, etc. Thus, it will be readily appreciated that it is not necessary for the fluid source
244
to deliver fluid to the tool
246
at a pressure having any particular relationship to hydrostatic pressure in the well, although the fluid source may deliver fluid at greater than, less than and/or equal to hydrostatic pressure.
Referring additionally to
FIG. 17
, another apparatus
264
utilizing the container
232
and embodying principles of the present invention is representatively illustrated. The apparatus
264
includes multiple tools
266
,
268
,
270
having generally tubular outer housings
272
,
274
,
276
sealingly engaged with generally tubular inner mandrels
278
,
280
,
282
, thereby forming annular chambers
284
,
286
,
288
therebetween, respectively. The tools
266
,
268
,
270
are merely representative of the wide variety of packers, valves, chokes, and other flow control devices, items of equipment and tools which may be actuated using the apparatus
264
. Alternatively, displacement of each of the housings
272
,
274
,
276
relative to corresponding ones of the mandrels
278
,
280
,
282
may be utilized to actuate associated flow control devices, items of equipment and tools attached thereto. For example, the apparatus
264
including the container
232
and the tool
266
may be interconnected in a tubular string, with the tool
266
attached to a packer mandrel, such that when the housing
272
is displaced relative to the mandrel
278
, the packer is set.
Valves
290
,
292
,
294
initially isolate each of the chambers
284
,
286
,
288
, respectively, from communication with the chamber
238
of the container
232
. Each of the chambers
284
,
286
,
288
is initially substantially filled with a fluid, such as oil. Thus, as the apparatus
264
is lowered within a well, hydrostatic pressure in the well acts to pressurize the fluid in the chambers
284
,
286
,
288
. However, the fluid prevents each of the housings
272
,
274
,
276
from displacing substantially relative to its corresponding mandrel
278
,
280
,
282
.
To actuate one of the tools
266
,
268
,
270
, its associated valve
290
,
292
,
294
is opened, thereby permitting the fluid in the corresponding chamber
284
,
286
,
288
to flow into the chamber
238
of the container
232
. As described above, the chamber
238
is substantially filled with a gas, such as air or Nitrogen at atmospheric or another relatively low pressure. Hydrostatic pressure in the well will displace the corresponding housing
272
,
274
,
276
relative to the corresponding mandrel
278
,
280
,
282
, forcing the fluid in the corresponding chamber
284
,
286
,
288
to flow through the corresponding valve
290
,
292
,
294
and into the container
232
. Such displacement may be readily stopped by closing the corresponding valve
290
,
292
,
294
.
Operation of the valves
290
,
292
,
294
may be controlled by any of the methods described above. For example, the valves
290
,
292
,
294
may be connected to an electrical power source conveyed into the well on slickline, wireline or coiled tubing, a receiver may be utilized to receive a remotely transmitted signal whereupon the valves are connected to an electrical power source, such as a battery, downhole, etc. However, it is to be clearly understood that other methods of operating the valves
290
,
292
,
294
may be utilized without departing from the principles of the present invention.
The valve
290
may be a solenoid valve. The valve
292
may be a fusible plug-type valve (a valve openable by dissipation of a plug blocking fluid flow through a passage therein), such as that available from BEI. The valve
294
may be a valve/choke, such as the valve/choke
196
described above. Thus, it may be clearly seen that any type of valve may be used for each of the valves
290
,
292
,
294
.
Referring additionally now to
FIG. 18
, another apparatus
296
embodying principles of the present invention is representatively illustrated. The apparatus
296
includes the receiver
72
, battery
74
and pump
62
described above, combined in an individual actuator or hydraulic power source
298
connected via a line
300
to a tool or item of equipment
302
, such as a packer, valve, choke, or other flow control device. The line
300
may be internally or externally provided, and the actuator
298
may be constructed with the tool
302
, with no separation therebetween.
In
FIG. 18
, the apparatus
296
is depicted interconnected as a part of a tubular string
304
installed in a well. To operate the tool
302
, a signal is transmitted from a remote location, such as the earth's surface or another location within the well, to the receiver
72
. In response, the pump
62
is supplied electrical power from the battery
74
, so that fluid at an elevated pressure is transmitted via the line
300
to the tool
302
, for example, to set or unset a hydraulic packer, open or close a valve, vary a choke flow restriction, etc. Note that the representatively illustrated tool
302
is of the type which is responsive to fluid pressure applied thereto.
Referring additionally now to
FIG. 19
, an apparatus
306
embodying principles of the present invention is representatively illustrated. The apparatus
306
is similar in many respects to the apparatus
296
described above, however, a tool
308
of the apparatus
306
is of the type responsive to force applied thereto, such as a packer set by applying an axial force to a mandrel thereof, or a valve opened or closed by displacing a sleeve or other blocking member therein.
To operate the tool
308
, a signal is transmitted from a remote location, such as the earth's surface or another location within the well, to the receiver
72
. In response, the pump
62
is supplied electrical power from the battery
74
, so that fluid at an elevated pressure is transmitted via the line
300
to a hydraulic cylinder
310
interconnected between the tool
308
and the actuator
298
. The cylinder
310
includes a piston
312
therein which displaces in response to fluid pressure in the line
300
. Such displacement of the piston
312
operates the tool
308
, for example, displacing a mandrel of a packer, opening or closing a valve, varying a choke flow restriction, etc.
Thus have been described the methods
10
,
50
,
60
,
70
,
80
,
90
,
120
, and apparatus and actuators
126
,
172
,
190
,
214
,
242
,
264
,
296
,
306
, which permit convenient and efficient control of fluid flow within a well, and operation of tools and items of equipment within the well. Of course, many modifications, additions, substitutions, deletions, and other changes may be made to the methods described above and their associated apparatus, which changes would be obvious to one of ordinary skill in the art, and these are contemplated by the principles of the present invention. For example, any of the methods may be utilized to control fluid injection, rather than production, within a well, each of the valves
168
,
186
,
196
,
230
,
256
,
258
,
260
,
262
,
290
,
292
,
294
may be other than a solenoid valve, such as a pilot-operated valve, and any of the actuators, pumps, control modules, receivers, packers, valves, etc. may be differently configured or interconnected, without departing from the principles of the present invention. Accordingly, the foregoing detailed description is to be clearly understood as being given by way of illustration and example only, the spirit and scope of the present invention being limited solely by the appended claims.
Claims
- 1. A method of controlling fluid flow within a subterranean wellbore, the method comprising the steps of:providing a tubular string including a longitudinally spaced apart series of wellbore sealing devices forming portions of the tubular string; positioning the tubular string within a portion of the wellbore intersecting a formation; conveying a power source into the tubular string; connecting the power source to a selected at least one of the sealing devices; and actuating the selected at least one of the sealing devices to thereby selectively restrict fluid flow through the wellbore between first and second portions of the formation.
- 2. The method according to claim 1 wherein the actuating step further comprises flowing fluid from the power source to the selected at least one of the sealing devices.
- 3. The method according to claim 1, further comprising the steps of conveying a pump into the tubular string and connecting the pump to the selected at least one of the sealing devices.
- 4. The method according to claim 1, wherein in the providing step, the tubular string includes a pump, the pump being selectively connectable to each of the sealing devices for delivery of fluid thereto.
- 5. The method according to claim 4, wherein in the providing step, the tubular string further includes a receiver and a control module, the receiver being operative to receive a signal transmitted from a remote location and direct the control module to connect the pump to the selected at least one of the sealing devices in response to the signal.
- 6. The method according to claim 1, wherein in the providing step, the tubular string further includes a longitudinally spaced apart series of actuators, each of the actuators being connected to one of the sealing devices, and each of the actuators being operative to actuate one of the sealing devices in response to a signal transmitted thereto from a remote location.
- 7. The method according to claim 1, wherein in the providing step, the tubular string further includes an actuator, the actuator being connected to each of the sealing devices via a control module.
- 8. The method according to claim 1, wherein in the providing step, the tubular string further includes a longitudinally spaced apart series of control modules, each of the control modules being connected to one of the sealing devices, and each of the control modules being connected via lines to a remote location.
- 9. A method of controlling fluid flow within a subterranean wellbore, the method comprising the steps of:providing a tubular string including a longitudinally spaced apart series of sealing devices forming portions of the tubular string; positioning the tubular string within the wellbore opposite a formation intersected by the wellbore, so that each of the sealing devices is positioned between adjacent ones of a corresponding series of portions of the formation; conveying a power source into the tubular string, the power source being configured to actuate selected ones of the sealing devices; and actuating at least one of the sealing devices to thereby prevent fluid flow longitudinally through the wellbore external to the tubular string.
- 10. The method according to claim 9, wherein in the providing step, the sealing devices are inflatable packers.
- 11. The method according to claim 9, wherein in the conveying step, the power source comprises a fluid conduit attached to a fluid coupling.
- 12. The method according to claim 11, wherein in the conveying step, the fluid conduit is coiled tubing, and wherein the conveying step further comprises engaging the fluid coupling with the at least one sealing device, thereby permitting fluid communication between the at least one sealing device and the coiled tubing.
- 13. The method according to claim 9, wherein in the providing step, the tubular string further includes a longitudinally spaced apart series of flow control devices, the flow control devices being alternated with the sealing devices.
- 14. The method according to claim 13, wherein the actuating step further comprises actuating a corresponding one of the flow control devices adjacent the at least one of the sealing devices, thereby restricting fluid communication between the wellbore external to the tubular string and the interior of the tubular string.
- 15. A method of controlling fluid flow within a subterranean wellbore, the method comprising the steps of:providing a tubular string including a longitudinally spaced apart series of sealing devices forming portions of the tubular string; positioning the tubular string within the wellbore; conveying a pump into the tubular string after performing the positioning step; engaging the pump with a selected at least one of the sealing devices; and actuating the pump, thereby sealingly engaging the at least one of the sealing devices with the wellbore.
- 16. The method according to claim 15, wherein the conveying step further comprises conveying a latching device into the tubular string.
- 17. The method according to claim 16, wherein the engaging step further comprises latching the latching device within the at least one of the sealing devices.
- 18. The method according to claim 16, further comprising the step of utilizing the latching device to actuate a selected at least one of a series of flow control devices in the tubular string.
- 19. The method according to claim 15, wherein the conveying step further comprises conveying a power source into the tubular string with the pump, the power source being adapted to supply power to actuate the pump.
- 20. The method according to claim 19, wherein in the conveying step, the power source is a battery.
- 21. A method of controlling fluid flow within a subterranean wellbore, the method comprising the steps of:providing a tubular string including a longitudinally spaced apart series of sealing devices forming portions of the tubular string, and a pump; positioning the tubular string within the wellbore; conveying a power source into the tubular string after performing the positioning step; engaging the power source with the pump; and actuating the pump to thereby sealingly engage a selected at least one of the sealing devices with the wellbore.
- 22. The method according to claim 21, wherein in the providing step, the tubular string further includes a control module interconnecting the pump to each of the sealing devices.
- 23. The method according to claim 22, wherein the actuating step further comprises operating the control module, thereby providing fluid communication between the pump and the at least one of the sealing devices.
- 24. The method according to claim 22, wherein the engaging step further comprises engaging the power source with the control module.
- 25. The method according to claim 21, wherein in the providing step, the tubular string further includes a longitudinally spaced apart series of flow control devices alternating with the sealing devices.
- 26. The method according to claim 25, wherein the actuating step further comprises operating the control module, thereby providing fluid communication between the pump and a selected at least one of the flow control devices.
- 27. An apparatus for controlling fluid flow within a subterranean wellbore, the apparatus comprising:a plurality of wellbore sealing devices interconnected in and forming portions of a tubular string; and a power source configured for actuating selected ones of the sealing devices to sealingly engage the wellbore, the power source being reciprocably disposed within the tubular string, the power source including a fluid pump couplable with selected ones of the sealing devices.
- 28. The apparatus according to claim 27, wherein the power source includes a fluid conduit couplable with selected ones of the sealing devices for fluid delivery thereto.
- 29. The apparatus according to claim 27, wherein the power source includes an actuator connected to each of the sealing devices via a control module.
- 30. The apparatus according to claim 27, wherein the power source includes a plurality of actuators, each of the actuators being connected to one of the sealing devices.
- 31. The apparatus according to claim 27, wherein the power source includes a plurality of control modules, each of the control modules being connected to one of the sealing devices.
US Referenced Citations (21)