One goal of microfluidics is to provide precise, automated fluid processing on minimally sized samples. A key part of a microfluidic platform is the control instrumentation which manipulates the fluid samples in the microfluidic features (e.g., conduits and wells) of the microfluidic chip. Typically, fluid can be transported through the microfluidic features by an electrical or pressure gradient.
Pressure-controlled fluid transport has been typically achieved with programmable syringe pumps, usually driven by stepper motors. Sample fluid can be loaded into a syringe pump and the output routed directly into a microfluidics chip. The syringe can be operated to create a pressure differential on the fluid, transporting it through the microfluidic chip.
However, such programmable syringe pumps typically offer only open loop control without means to readily measure pressure differentials across the microfluidic features of the chip. Efforts have been made to offer closed loop control by embedding miniature pressure sensors into the microfluidic chips themselves. However, compared to the wide range of macroscopic pressure sensors available, such miniature pressure sensors can be expensive, limited in precision/range and difficult to integrate into microfluidic chips. In addition, the volume requirements of syringe pump platforms can minimize the sample size advantage of microfluidics, as a comparatively large reservoir of fluid can be required to fill a syringe. Moreover, syringe pump platforms can be difficult to adapt to multi-channel arrangements. Equipping a multi-channel system with a syringe pump for each channel, for example a 16-channel system, can require a bulky system containing 16 syringe pumps, each with its own motor and controller. Also, operation and maintenance of a multiple syringe pump system can be labor intensive.
Electrically controlled fluid transport has been achieved by applying high voltages across electrodes that span a microfeature of the chip, e.g., an electrode can be placed in a well at each end of a conduit, the wells supplying fluid to the conduit. When a high voltage is applied across the electrodes, charged particles can be drawn through the conduits between wells. The electrical resistance of fluids typically employed can be high enough to require voltages of up to several thousand volts (kV) to induce direct currents of several microamperes sufficient to lead to the desired fluid flow. In microfluidics applications, current control requirements can be demanding; although the supplies typically rarely need to supply more than about 40 microamperes, it can be important to know the actual current to within less than 1 microampere.
Moreover, dealing with several such high voltage electrical channels can present a challenge to measurement of an electrical channel's output current. A conventional low-side current measurement can be impossible because a microfluidic chip typically has no common drain. A high-side current measurement could be employed on each electrical channel, but a conventional approach to such measurements would use a differential amplifier or isolation amplifier capable of handling extremely high voltages (e.g., 5,000 V of common mode voltage, a capability not possessed by typical differential and isolation amplifiers). Also, non-contact “clamp” style current measurements typically would not be effective with direct currents in the microampere range.
Moreover, precise control of current and fluid transport can be difficult when employing high voltage supplies. Although many basic regulated programmable high voltage power supplies are available, they are not typically useable in a microfluidics application without modifications or external measurement setups. One reason for this is that many high voltage supplies are unable to sink current, which is generally not acceptable in a microfluidics chip where electrical channels can be directly interacting through the chip. Another reason is that available high voltage supplies typically either have relatively coarse current monitoring or lack current monitoring altogether.
Commercially available electrical microfluidic controllers can be effective in some respects, but typically can be difficult or impossible to integrate with pressure control, which can be desirable for many experimental reasons (for example, for easily switching between fluids of widely different conductivities). Moreover, many otherwise capable commercial controllers are not equipped to easily integrate with other typical lab instrumentation such as pressure controllers, heaters, spectroscopic detectors, microscopes, or the like.
Therefore, there is a need in the field of microfluidics for improved methods and apparatus for controlling fluid transport.
Disclosed herein are improved methods and apparatus for pressure and electrical control of fluid transport for microfluidics applications.
In various embodiments of the invention, an apparatus includes a pump; a gas pressure sensor; a microfluidic chip defining a microfluidic conduit; a gas conduit providing fluid communication between the pump, the gas sensor and the microfluidic conduit; and a controller coupled to the pump and the gas pressure sensor. The controller controls the pump, thereby controlling the gas pressure at the microfluidic conduit.
In various embodiments, a second pump can be coupled to the controller, a second gas sensor. Also, a second gas conduit can be coupled to the second gas sensor, the second pump, and the microfluidic conduit. A gas pressure differential across the microfluidic conduit can be determined at the controller. In various embodiments, the pump, the gas conduit, and the gas sensor define a pressure channel, and the apparatus includes at least one additional pressure channel. Each channel is coupled to the controller. Typically, the controller independently controls the gas pressure at each intersection of the gas conduits and the microfluidic conduits. In various embodiments, the apparatus includes a manifold at the gas conduit that directs gas pressure to at least one of at least two microfluidic conduits defined by at least one microfluidic chip. The manifold can be a switchable manifold, and the controller can be coupled to the manifold to switch the pump and the gas pressure sensor between at least two microfluidic conduits. Typically, the controller independently controls the pressure through the manifold to the microfluidic conduits.
In various embodiments, an apparatus includes a plurality of pressure channels, each pressure channel including a pump; a gas pressure sensor; and a gas conduit providing fluid communication between the pump, the gas sensor and a microfluidic conduit defined by a microfluidic chip. Also included is a controller coupled to each pump and each sensor, whereby the controller independently controls gas pressure at an intersection of the gas conduit and the microfluidic channel. Typically, the apparatus includes the microfluidics chip, wherein each gas conduit is coupled to a corresponding microfluidics conduit of the microfluidics chip. In various embodiments, a junction is included in the microfluidic chip between at least three said microfluidic conduits. The controller independently controls fluid flow from two of the three conduits to combine fluid from the two microfluidic conduits at a junction with at least one other microfluidic conduit.
In typical embodiments of the apparatus described in the preceding two paragraphs, the gas pressure sensor is physically separate from the chip. For example, the gas pressure sensor can measure a pressure at the microfluidic conduit on the chip by measuring the gas pressure in the gas conduit, which provides the fluid (e.g., gas) communication between the gas pressure sensor and the chip. In some embodiments, the gas pressure sensor can be a macroscopic gas pressure sensor. Also, the pump is typically a peristaltic pump.
In various embodiments of the invention, a method of controlling microfluidic flow includes the steps of applying gas pressure to at least one fluid at a microfluidic conduit defined by a microfluidic chip; sensing the gas pressure; and controlling the gas pressure in response to the gas pressure sensed to control microfluidic flow of the fluid in the microfluidic conduit. Typically, the microfluidics chip can include a plurality of microfluidic conduits, and the method further includes independently controlling the microfluidic flow in two or more microfluidic conduits defined by the microfluidic chips. In some embodiments, at least three microfluidic conduits meet in a junction, and the method also includes independently controlling fluid flow from two of the three conduits to thereby combine fluid from the two microfluidic conduits at the junction. In some embodiments, the method can employ a negative feedback loop from an intersection defined by the gas conduit and the microfluidic conduit to the controller to control gas pressure at the intersection. In various embodiments, the gas pressure can be applied with a peristaltic pump. In some embodiments, the gas pressure can be sensed by a gas pressure sensor that is off-chip, in other words physically separate from the microfluidic chip and the microfluidic conduit; and/or the gas pressure can be sensed with a macroscopic gas sensor.
In various embodiments of the invention, an apparatus includes a microfluidic chip defining a microfluidic conduit extending from a microfluidic source electrode to a microfluidic ground electrode. Also included is a first resistor coupled by an electrical lead to the microfluidic source electrode; and a first and a second voltage divider each including a pair of resistors in series. The first divider couples a first power ground to a side of the first resistor opposite the microfluidic chip, and the second divider couples a second power ground to the lead between the first resistor and the microfluidic source electrode. Also included is a first voltage sensor coupled between the voltage dividers at a point in each voltage divider between the resistors in series; and a second voltage sensor coupled across at least one said resistor in series in the first voltage divider. Typically, a power supply can be coupled to the first resistor and the first voltage divider. More typically, at least one voltage divider includes a variable resistor coupled to adjust the resistance of that voltage divider to about the resistance of the other voltage divider. The variable resistor can be adjusted to place the resistance of the voltage dividers well within about 1% of each other, typically within 0.02%.
Generally, a controller can be coupled to the power supply and the voltage sensors. The controller compares the voltages at the voltage sensors to identify a microfluidic current between the microfluidic source electrode and the microfluidic ground electrode. The controller also controls the power supply to control the microfluidic current, thereby controlling microfluidic flow of a fluid in the microfluidic conduit via electromotive force. In some embodiments, the apparatus can be operated in a constant current mode, and in some embodiments, the apparatus can be operated in a constant voltage mode.
In various embodiments, the first resistor, the voltage dividers, the voltage sensors, the microfluidic conduit, the microfluidic source electrode, and the microfluidic ground electrode together define an electrical channel, and the apparatus further includes at least one additional electrical channel.
In some embodiments, the apparatus further includes a plurality of pressure channels, each pressure channel including a pump; a gas pressure sensor; and a gas conduit providing fluid communication between the pump, the gas sensor and the microfluidic conduit. Typically, for each pressure channel, the controller can be coupled to the gas pressure sensor and the pump to sense and control gas pressure in each pressure channel, thereby controlling microfluidic flow via pressure in each microfluidic conduit that is coupled to each pressure channel. In particular embodiments, at least one microfluidic conduit is coupled to at least one pressure channel and at least one electrical channel. The controller can independently control pressure and electrical current to control microfluidic flow in the microfluidic conduit.
A method of determining microfluidic current in a microfluidic chip, includes the step of applying an electrical current to a fluid in a microfluidic conduit extending from a microfluidic source electrode to a microfluidic ground electrode in a microfluidic chip, thereby causing microfluidic fluid flow. Also included is determining a value of the electrical current in the fluid between the electrodes. Generally, the method includes a step of controlling the microfluidic fluid flow by controlling the value of the electrical current in the fluid between the electrodes.
Typically, the electrical current can be controlled by applying the electrical current from a power supply coupled through a first resistor coupled by a lead to the microfluidic source electrode; and determining the value of the electrical current by measuring a first and second voltage corresponding to the value of the electrical current. The first voltage can be measured at a first voltage sensor coupled between a first and second voltage divider, each divider including a pair of resistors in series and the voltage measured at a point in each voltage divider between the resistors in series, the first divider coupling a side of the first resistor opposite the microfluidic source electrode to a first power ground, and the second divider coupling the lead between the first resistor and the microfluidic source electrode to a second power ground. The second voltage can be measured at a second voltage sensor coupled across at least one resistor in series in the second voltage divider.
Also included is a step of adjusting a variable resistor coupled to adjust the resistance of that voltage divider to about the resistance of the other voltage divider, wherein the variable resistor is included within at least one voltage divider. Typically, the variable resistor can be adjusted to place the resistance of the voltage dividers well within about 1% of each other, typically within 0.02%. Also, the method includes independently controlling at least two electrical channels, wherein the first resistor, the voltage dividers, the voltage sensors, the microfluidic conduit, the microfluidic source electrode, and the microfluidic ground electrode together define an electrical channel, and the further apparatus includes at least two electrical channels.
The disclosed pressure control method and apparatus has several advantages. For example, in the disclosed pressure control method and apparatus, the pressures can be set by an analog control signal, allowing a number of pressure channels to be arranged in parallel. Also, the disclosed pressure control by nature can determine precise pressure at each channel, without the need for further equipment. The disclosed pressure control method and apparatus, being adaptable to analog control, can be adapted without any inherent pressure resolution limit by adjusting the feedback gain and choosing an appropriate gearing for the pump motor, in contrast to the inherent step size limit in syringe systems built with stepper motors. Thus, the resolution of the system is typically finer than the accuracy of the sensor, and thus pressure resolution typically is constrained only by the resolution and stability of the gas pressure sensor employed. Because the gas pressure sensor can be a macroscopic gas pressure sensor, many more options in price, range and precision can be available compared to special purpose miniature sensors. Also, it can be much easier to integrate off-chip pressure sensors, e.g., macroscopic gas pressure sensors into the disclosed pressure control than to embed a miniature gas pressure sensor in a microfluidics chip. Moreover, as shown in Example 1, pressure control can be achieved to better than the rated resolution of the pressure sensor. Further, the disclosed pressure control method and apparatus can also be employed with a passive channel for monitoring pressure. The disclosed pressure controller can be assembled from components that are generally simpler and cheaper than typical syringe pumps and their control systems. The disclosed pressure control method and apparatus can also be more compact and more easily networked than a comparable syringe pump system, especially for multi-channel systems.
The disclosed electrical control method and apparatus can provide closed loop control that can lead to more precise control in constant-current and constant-voltage modes, which can be chosen independently for each electrical channel. In either mode, continuous measurements of voltage and current can be made. Another feature is that the disclosed electrical control can be employed in combination with available programmable high voltage supplies, whereas previously such supplies were generally inadequate for microfluidics, for example because of the lack of precise current measurement capability.
Moreover, the disclosed pressure and electrical methods and apparatus can be employed together to provide independent pressure and electrical control of microfluidic flow.
The foregoing and other objects, features and advantages of the invention will be apparent from the following more particular description of preferred embodiments of the invention, as illustrated in the accompanying drawings in which like reference characters refer to the same parts throughout the different views. The drawings are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention.
An optional analog electronics controller 120 can accept an external control voltage and implement a negative feedback pressure regulator, whereby a precise air pressure can be calculated from an analog voltage.
The peristaltic pump, e.g., pump 102 can be driven by a direct current motor speed controller (speed card), and its speed can be set to be proportional to the difference between the desired and measured pressures. Consequently, the pump can be stationary when the system is at a target pressure in a standard linear feedback arrangement. Pressure controller apparatus 100 can also implement feedback control by taking the difference between a calibrated pressure output and a control voltage from an external source. This difference can optionally be multiplied by a constant and sent to the pump as the pump speed.
In various embodiments, multiple pressure channels can be controlled simultaneously. For example, a system can be equipped to control 2, 3, 4, 5, 6, 7, 8, 10, 12, 16, 20, 24, 32, or more different pressure channels.
The microfluidic chips shown in the figures are simple examples to demonstrate the principles of applying the disclosed pressure control method and apparatus to a microfluidics chip. Many other microfluidic chips exist in the art with various conduits, reservoirs, junctions and the like, to which the disclosed pressure and/or electronics control methods and apparatus can be applied by one of ordinary skill in the art using the description herein.
In various embodiments, one or more components can be shared to reduce cost or complexity.
A plurality of pressure channels can be run in parallel. Although the power sources can be shared, the pressure channels can be entirely independent, each receiving its own control signal and the pressure in each can be independently regulated.
The design of the microfluidic chips shown in
A pressure controller was built according to the disclosed pressure controller. By appropriate selection of components, eight pressure channels were combined with a 15 PSI differential gas pressure sensor with an accuracy of +/−0.015 PSI. The accuracy and range can depend on the gas pressure sensor chosen, but in this example the pressure was found to be regulated to within better than 0.067% of the gas pressure sensor output. In this system, target pressures were reached well within one second.
A portion of the control electronics was dedicated to getting an accurate pressure measurement. A silicon piezo-resistive differential gas pressure sensor received constant current excitation and its output was calibrated for gain and zero offset. The output gain was set at 0.333 volts/pounds per square inch (V/PSI, e.g., 0.9 PSI air pressure corresponds to 0.3 V signal and −0.9 PSI air pressure corresponds to −0.3 V signal).
Electrical Control
The key feature of the disclosed electrical microfluidic controller lies in its method of measuring the output current of high voltage electrical channels.
In various embodiments, the voltage Vchip 730 is not measured and voltage sensor 706 can be eliminated. To calculate the current entering the microfluidics chip for a particular electrical channel, the voltages Vsupply at 718 and Vsense at 728 together can be employed to calculate the current entering the microfluidics chip because the two values together can correspond to a distinct output current. The calculation of the current is similar though some constants associated with the resistors can be different.
Stated another way, for each Vchip at 730 (or Vsupply at 718) there can be a single value of Vsense at 728 that can correspond to a particular output current.
For example,
Typically, there can be variations in resistors as well as non-linear responses, and thus each electrical channel can be calibrated independently. Typically, the network can be stable within its operating range such that the system can be calibrated. The components which can typically affect stability include the voltage divider resistors. Because these resistors can typically bear several thousand volts, and some desired measurements depend on the difference between the voltage dividers, it can be desirable that each voltage divider be stable. Stable voltage divider resistance can be obtained by employing high-voltage, high wattage resistors. The resistors can be selected for a high power tolerance and/or high thermal mass to minimize changes or “drifting” in the resistance with temperature, e.g., due to heating of the resistor. Moreover, (referring again to
The spacing between the constant current lines in the Vsense versus Vchip plan in
Calibration is desirable for the slope of this line, including compensation for any small offsets introduced by other portions of the electronics. The calibration can be achieved by disconnecting an electrical channel 700 from the microfluidics chip 716, so that the output is floating at zero output current. A range of voltages can be applied to the channel, and the Vchip and Vsense recorded to generate the zero output current line 800. In practice, this data can typically be fit with a 2nd order or higher polynomial and can be considered the zero output current curve 800, though typically the linear term can dominate and thus the zero output current curve 800 can be referred to as the zero output current line 800. Once the zero output current curve/line 800 can be determined for a channel, the output currents can be calculated for any value of Vchip and Vsense for that electrical channel. The procedure can be repeated for each electrical channel so that the output currents can be calculated independently for each electrical channel.
Typically, when the current measurement is thus calibrated the control system can be implemented in software. Exemplary experiments can involve switching channels back and forth between constant voltage mode and constant current mode. Constant voltage can be typical for the system in embodiments which can employ regulated, programmable high voltage supplies. Constant current regulation can be achieved by employing feedback, e.g. linear feedback within the software. A channel can start at user-defined “guess” voltage, and the software can adjust it until a desired output current can be reached.
Example 2 demonstrates one electrical channel of a prototype 8 electrical channel 0-5000 V controller that can support constant voltage or constant current modes to an accuracy of within 0.1 microamperes.
For each electrical channel, a commercially available programmable voltage supply was employed that was capable of 0-5000 V at 200 microamperes. The output of each supply enters the disclosed electrical control network which can calculate the output voltage and current and which can be connected via an output to an electrode contacting a conduit in a microfluidic chip.
In this example, two electrical channels were connected to each other through a 100 megaohm resistor, so that, for example, a 500 V difference between the electrical channels can result in one electrical channel sourcing 5 microamperes and the other electrical channel sinking 5 microamperes.
One electrical channel was held at 2000 V while the other electrical channel was varied employing constant voltage control and separately employing constant current control. The values for the constant current control and constant voltage control were selected to mimic each other for purposes of comparing the two control modes. The values were changed in 5 second steps.
As can be seen in
The pressure and electrical controllers can interact with the microfluidic chip through analog voltage signals, producing measurements and responding to input stimuli in terms of voltages. Thus, a desirable computer control system can work with analog voltages as well. An exemplary setup (employed in Examples 1 and 2) can be driven by a single desktop computer which can be equipped with appropriate analog inputs, outputs, and control software. Using commercially available components (e.g., a 32 channel 13 bit analog output card and two 16 channel 16 bit analog input cards, controlled by LabView software from National Instruments, Austin Tex.; In other embodiments, custom components can be employed, e.g., dedicated analog inputs and outputs, custom software programming), real-time graphical monitoring of all channels was achieved. Moreover, these values were recorded, and could be correlated with the output of other instruments or used to control other instruments (e.g., spectrometric detectors such as a fluorescence detector) or the like. Automated scripts and manual control were employed.
The software can be employed to calibrate the pressure controller 100, e.g., it can be employed to operate the calibration network in
The software can be employed to calibrate electrical controller 700, e.g., it can be employed to conduct the calibration experiments, collect the zero output current data, perform the polynomial curve fit to the zero current data to get the zero current curves for each channel (from which the output current for each channel can be calculated from Vsense and Vchip), and the like. A software based linear feedback loop can be employed when operating in constant current mode. The software can be employed to automatically calibrate the current sensing network. In such a function, the user can be asked to disconnect the system from the microfluidics chip, to achieve the zero-current output state. Alternatively, a computer controlled switch could be employed to float the channels at zero output current to allow for more automated calibration.
While this invention has been particularly shown and described with references to preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention encompassed by the appended claims.
This application claims the benefit of U.S. Provisional Application No. 60/656,237, filed on Feb. 25, 2005 the entire teachings of which are incorporated herein by reference.
Number | Date | Country | |
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60656237 | Feb 2005 | US |