Method and apparatus for controlling railway switches

Information

  • Patent Application
  • 20080272247
  • Publication Number
    20080272247
  • Date Filed
    July 02, 2008
    15 years ago
  • Date Published
    November 06, 2008
    15 years ago
Abstract
The invention provides a railroad switch for use in un-signaled (dark) territory. It is emphasized that this abstract is provided to comply with the rules requiring an abstract that will allow a searcher or other reader to quickly ascertain the subject matter of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.
Description
FIELD OF INVENTION

The present invention relates generally to railroad infrastructure, and more particularly to railroad switches in un-signaled (dark) territory.


PROBLEM STATEMENT
Interpretation Considerations

This section describes the technical field in more detail, and discusses problems encountered in the technical field. This section does not describe prior art as defined for purposes of anticipation or obviousness under 35 U.S.C. section 102 or 35 U.S.C. section 103. Thus, nothing stated in the Problem Statement is to be construed as prior art.


Discussion

The United States rail system is currently comprised of approximately 143,000 track miles, of which, approximately only 70,000 miles are currently signaled. Signal systems are generally comprised of wayside signals, power operated switches, vital track circuits, and “vital” field logic implemented in either relay based systems, or solid state devices (note that the use of the term “vital” in this application is associated in the industry with known performance parameters, and does not mean “vital” in a patentability sense, or patent-interpretation sense, unless otherwise explicitly stated in writing). The signal systems provide for the safe control and movement of railway vehicles through the operation of the signals and switches. This control is predominantly accomplished through the use of Centralized Traffic Control (CTC) systems where a dispatcher remotely controls the signals and switches. Signal systems, CTC systems, and their components, are well known and understood in the current art. Such systems are not applied universally due to the high costs of acquisition and maintenance.


The remaining 70,000 miles of track are considered to be “dark” territory. Movement of railway vehicles in dark territory is governed by verbal authorities issued by a dispatcher thereby maintaining the safe separation and movement of the railway vehicles. Movement of railway vehicles to and from the mainline track is accomplished by the use of hand-operated manual switch stands to affect the movement of the switch points. The use of mainline hand-operated switches is governed by federal regulation 49CFR236.410 which requires, among other things, that hand-operated mainline switches remain locked in the normal position when not in use. The use of hand-operated manual switches in dark territory pose several distinct problems:


Security

Switches have inadvertently not been returned to normal, or have intentionally been tampered with, thereby unexpectedly diverting a railway vehicle from the main track. In many instances this can, and has, resulted in derailments, and, or, collisions with standing equipment.


Efficiency

One of the primary applications of hand-operated switches is to control the movements of railway vehicles to and from passing sidings. Passing sidings allow two or more railway vehicles to either meet (movement in opposing directions) or to pass (movement in same direction). These types of moves may require multiple movements of one or more of the vehicles in order to correctly position the switches, and manage the crew members.


Safety

The crew member is exposed to injury by the acts of disembarking and re-embarking the vehicle and also by the physical and climatic conditions in the vicinity of the switch.


Thus, there is a need to provide an approach for dark territory switching that provides greater security than the traditional locking mechanisms and operating practices without the use of vital communications links to a central location, or requiring a central dispatching system or requiring a vital processor.





BRIEF DESCRIPTION OF THE DRAWINGS AND TABLES

Various aspects of the invention, as well as an embodiment, are better understood by reference to the following detailed description. To better understand the invention, the detailed description should be read in conjunction with the drawings and tables, in which:



FIG. 1 is a block schematic 100 showing a system for a remotely controlled switch.



FIG. 2 is a block diagram of MCU.



FIG. 3 is a block schematic that shows one embodiment of the track circuits.



FIG. 4A is a diagram depicting a power-operated switch.



FIG. 4B is a diagram that illustrates the application and modifications of the power-operated switch.



FIG. 5 illustrates the application of an exemplary switch circuit controller.



FIG. 6 is a diagram depicting PLC inputs.



FIG. 7 is a diagram depicting PLC outputs.



FIG. 8 is a switch algorithm 800, which may be practiced as software.





Table 1 shows user-controlled parameters.


Mnemonics List provides code for implementing one embodiment of the invention.


EXEMPLARY EMBODIMENT OF A BEST MODE
Interpretation Considerations

When reading this section (An Exemplary Embodiment of a Best Mode, which describes an exemplary embodiment of the best mode of the invention, hereinafter “exemplary embodiment”), one should keep in mind several points. First, the following exemplary embodiment is what the inventor believes to be the best mode for practicing the invention at the time this patent was filed. Thus, since one of ordinary skill in the art may recognize from the following exemplary embodiment that substantially equivalent structures or substantially equivalent acts may be used to achieve the same results in exactly the same way, or to achieve the same results in a not dissimilar way, the following exemplary embodiment should not be interpreted as limiting the invention to one embodiment.


Likewise, individual aspects (sometimes called species) of the invention are provided as examples, and, accordingly, one of ordinary skill in the art may recognize from a following exemplary structure (or a following exemplary act) that a substantially equivalent structure or substantially equivalent act may be used to either achieve the same results in substantially the same way, or to achieve the same results in a not dissimilar way.


Accordingly, the discussion of a species (or a specific item) invokes the genus (the class of items) to which that species belongs as well as related species in that genus. Likewise, the recitation of a genus invokes the species known in the art. Furthermore, it is recognized that as technology develops, a number of additional alternatives to achieve an aspect of the invention may arise. Such advances are hereby incorporated within their respective genus, and should be recognized as being functionally equivalent or structurally equivalent to the aspect shown or described.


Second, the only essential aspects of the invention are identified by the claims. Thus, aspects of the invention, including elements, acts, functions, and relationships (shown or described) should not be interpreted as being essential unless they are explicitly described and identified as being essential. Third, a function or an act should be interpreted as incorporating all modes of doing that function or act, unless otherwise explicitly stated (for example, one recognizes that “tacking” may be done by nailing, stapling, gluing, hot gunning, riveting, etc., and so a use of the word tacking invokes stapling, gluing, etc., and all other modes of that word and similar words, such as “attaching”).


Fourth, unless explicitly stated otherwise, conjunctive words (such as “or”, “and”, “including”, or “comprising” for example) should be interpreted in the inclusive, not the exclusive, sense. Fifth, the words “means” and “step” are provided to facilitate the reader's understanding of the invention and do not mean “means” or “step” as defined in §112, paragraph 6 of 35 U.S.C., unless used as “means for—functioning—” or “step for—functioning—” in the Claims section. Sixth, the invention is also described in view of the Festo decisions, and, in that regard, the claims and the invention incorporate equivalents known, unknown, foreseeable, and unforeseeable. Seventh, the language and each word used in the invention should be given the ordinary interpretation of the language and the word, unless indicated otherwise.


As will be understood by those of ordinary skill in the art, various structures and devices are depicted in block diagram form in order to avoid unnecessarily obscuring the invention. As used, herein and the accompanying drawings, B12 refers to positive 12 volts, and N12 refers to negative 12 volts. Additionally the term “set” refers to the application of 12 volts (B12), while the term “reset” refers to the removal of 12 volts.


Some methods of the invention may be practiced by placing the invention on a computer-readable medium. Computer-readable mediums include passive data storage, such as a random access memory (RAM) as well as semi-permanent data storage such as a compact disk read only memory (CD-ROM). In addition, the invention may be embodied in the RAM of a computer and effectively transform a standard computer into a new specific computing machine.


Data elements are organizations of data. One data element could be a simple electric signal placed on a data cable. One common and more sophisticated data element is called a packet. Other data elements could include packets with additional headers/footers/flags. Data signals comprise data, and are carried across transmission mediums and store and transport various data structures, and, thus, may be used to transport the invention. It should be noted in the following discussion that acts with like names are performed in like manners, unless otherwise stated.


Of course, the foregoing discussions and definitions are provided for clarification purposes and are not limiting. Words and phrases are to be given their ordinary plain meaning unless indicated otherwise.


DESCRIPTION OF THE DRAWINGS
System Overview


FIG. 1 is a block schematic 100 showing a system for a remotely controlled switch. According to one embodiment, a switch 108 is mechanically coupled to a set of switch points (points) 124. It is understood that switch points, rather than being points in a mathematical sense, are the terminal portion of a railroad track. In the present example, the switch points 124 are the terminal portion of the railroad tracks 126 that move. Operation of the switch 108 moves the points 124 to either the normal or reverse positions. The preferred switch being a power operated spring switch such as model LP3000 manufactured by General Electric Transportation Systems™ or a similar system known to those of skill in the art. However, any power-operated switch manufactured for railway applications may be used and the invention is not limited to any particular switch. Switch 108 contains a controller 110 and a Dual Tone Multiple Frequency (DTMF) module 112 (a DTMF module decodes tones and executes commands based on the tones and/or the sequence of those tones). Controller 110 governs and controls the operations of the switch. DTMF module 112 provides a method of command input and status output (this is in addition to the serial and electromechanical methods provided by controller 110). Any external power source may be used including but not limited to any AC power source, any DC power source (along with the appropriate converters), or a remote power source such as a solar charging system 122.


A switch circuit controller (SWCC) 114 is connected to the points 124 to provide a secondary position indication. Additionally, two “vital” track circuits 102 are provided: On-Switch circuit 102A (OS-A), and On-Switch circuit 102B (OS-B) (keep in mind that “vital” herein is a term of art, and does not mean that an item is “vital to the invention”). The circuits 102A and 102B detect the presence of a train on a short track segment. Any vital track circuit or equivalent manufactured for railway applications may be used. Additionally, the track circuits, as used, provide a zone of protection around and including the switch points that includes the facing point side and trailing point sides on both the normal and reverse sides of the switch. “Facing point” and “trailing point” are terms known in the art; but for the benefit of the general reader, the facing point direction is the direction a train takes when moving into a switch from facing point to trailing point, and the trailing point direction is the direction a train takes when moving into a switch from trailing point to facing point.


The invention is not limited to a particular number of On-Switch circuits, but includes any number and style of circuits that provide the required zone of protection. In addition, it is also understood in the art that in the present context, the term “Sheet” and “Segment” are interchangeable with the term “Switch.” These circuits can include, but are not limited to, AC circuits, DC circuits, and wheel detectors. Of course, it is understood in the art that the specific selection, design, and application of track circuits are dependent on environmental and operational factors.


A plurality of switch position indicators 116 are provided that, in one embodiment, each contain a three-color single aspect display mechanism for visually displaying the status of the switch points 124. For example, in one embodiment, the colors may be RED, YELLOW, and GREEN. The display colors may be provided for by any mechanism approved for railway use and the invention includes but is not limited to LED displays and filament displays. Two indicators 116 provide a visual indication of the status of the switch points 124 to railway vehicles with the indicators 116 positioned in close proximity to switch 108. The first indicator 116 provides indications to railway vehicles approaching the facing points 124 and the second indicator provides indications to railway vehicles approaching the trailing points 124. The actual placement of the indicators 116 is dependant on environmental considerations.


A communication system is provided that is comprised of a wireless communication device, such as radios 104A and 104B: where radio 104A couples to the Main Control Unit (MCU) 118, and radio 104B is provided for railway vehicles and railway personnel (radios 104A and 104B preferably have DTMF capabilities). Of course, other wireless communication devices interchangeable with radios are usable as will be readily apparent to those of skill in the art upon reading the present disclosure. The communication system is utilized, at least in part, to provide remote control and indication messages. Additionally, the invention is not limited to any particular communication means or method and can include but is not limited to: digital communications, analog communications, copper, fiber optics, Local Area Networks (LAN), or Wide Area Networks (WAN), for example. According, MCU 118 is provided to allow for the safe operation of the switch.


Of course, this section discusses exemplary portions of an exemplary embodiment of the invention. It is understood that equivalent portions, sometimes having equivalent devices and means, may be substituted, and are readily apparent to those of ordinary skill in the art after reading this disclosure.


Main Control Unit


FIG. 2 is a block diagram of MCU 118. MCU 118 contains two programmable logic controllers (PLC) 202A and 202B. Programmable logic controllers 202 may be implements as Micro3C™ model number FC2AC24A4C manufactured by the IDEC™ Corporation. However, any programmable logic controller with similar operating characteristics, such as a Digital Signal Processor (DSP), may be used, and the invention is not limited to any particular programmable logic controller. Additionally, programmable logic controllers (PLCs) 202 may be programmed according to a ladder logic or mnemonic method, for example.


MCU 118 contains four vital relays 203 and five non-vital relays 204. Vital relays 203 are model 4000004 manufactured by Safetran™. Relays 204 are non-vital relays model RH4B-UL manufactured by the IDEC Corporation™. Of course, these relays are exemplary and any equivalent relay providing similar operating characteristics may be used.


Relays 204A-E are used to repeat the status of various conditions and states of the system. Contacts for relays 204 are used as inputs to logic controllers 202 and as part of logic circuits. Relay 204A is the normal position repeater (NWKP). Relay 204B is the reverse position repeater (RWKP). Relay 204C is the normal control repeater (NWZP). Relay 204D is the reverse control repeater (RWZP). Relay 204E is the track circuit repeater (OSTP). Relay 204E represents the logical AND of track circuits 102 in the system.


Vital relays (relay) 203 provide(s) for various functions within the MCU 118. Each relay 203 operates on a closed-circuit principal whereby the relay coils are energized when denoting a least restrictive state. Relay 203A is a Vital Lock Relay (VLR) that operates as a master relay. Relay 203A is set when the system is operating correctly. A failure of the system causes power to be removed from relay 203A thereby preventing operation of the system. Relay 203B is the Lock Relay (LR) that operates as a locking mechanism for the system. Power is removed from relay 203B under various conditions including, but not limited too, the presence of a railway vehicle as determined by track circuits 102. Relay 203C is the track circuit 102A repeater (OS-AP). Relay 203C repeats the status of track circuit 102A and is used for input to logic controllers 202. Relay 203D is the track circuit 102B repeater (OS-BP). Relay 203D repeats the status of track circuit 102A and is used for input to logic controllers 202.


The invention is not restricted to any particular power source and may include but is not limited to converted AC power, or external DC power. In one embodiment a battery 205 is charged by a solar charger 122.


According to an embodiment a DC-DC converter 206 is provided to convert the 12-volt battery 205 power to the 24 volt power required to power the programmable logic controllers 202. However, the use of a converter depends on the programmable logic controllers 202 utilized (the invention is not limited to any particular converter). The MCU 118 comprises, in one embodiment, a single pole momentary push button switch (PB) 208. PB 208 is used to provide a reset input into programmable logic controllers 202. Any single pole momentary push button may be used as is apparent to those of skill in the art, and the invention is not limited to any particular pushbutton. MCU 118 comprises two single pole single throw momentary push buttons PB 208, part number DS-126 manufactured by Standard Manufacturing™. However, any push button switch or equivalent may be used and the invention is not limited to any particular type.


Of course, this section discusses exemplary portions of an exemplary embodiment of the invention. It is understood that equivalent portions having equivalent devices and means may be substituted, and are readily apparent to those of ordinary skill in the art after reading this disclosure.


Track Circuits

Track circuits prevent unwanted/undesirable switch operation, and re-enable switch operation. FIG. 3 is a block schematic 300 that shows one embodiment for the track circuits 102. Track circuit 102A is connected to the main rails on both the facing point side and trailing point side of the points 124. Each leg, transmit and receive, is preferably protected by lightning arrestors 308, such as part number 022585-3X manufactured by Safetran Systems™. Additionally, each transmit and receive pair of wires is conditioned by a track equalizer 306 such as part number 022700-1X manufactured by Safetran Systems™. Track circuit 102A operates by detecting an open circuit (or shunt) across the main rails. In the un-shunted state (or closed circuit state) track circuit 102A energizes relay outputs 2 and 4, thereby driving the coil of relay OS-AP 203C. Track circuit 102B is structured and operates in a similar manner, as is readily apparent to those of skill in the art.


Of course, this section discusses an exemplary portion of an exemplary embodiment of the invention. It is understood that an equivalent portion having equivalent devices and means may be substituted, and are readily apparent to those of ordinary skill in the art after reading this disclosure.


Power Switch

In order to utilize the preferred switch 108, it should be modified. FIG. 4A is a diagram depicting a power-operated switch. The switch is comprised of a hydraulic power unit 402, a hydraulic manifold 404, and a set of proximity switches 406, along with controller 110 and DTMF module 112. Switch 108 operates by utilizing hydraulic force supplied by hydraulic power unit 402 to operate mechanical links to points 124. The direction of movement is determined by manifold 404 where the normal and reverse solenoids are controlled by controller 110. Controller 110 is configured to receive control inputs from pushbuttons 408 and DTMF module 112. Controller 110, when receiving a normal position control input, sets output MC17. Controller 110, when receiving a reverse position control input, sets output MC18. Additionally, hydraulic unit 402 is operated by controller 110 by setting output MC19. MC19 will remain set until position inputs MC10 or MC11 match the desired control position or a pressure limit is reached, set as input MC9. Inputs MC10 and MC11 are set by proximity switches 406.


Upon achieving correspondence between the desired control position and the indicated position DTMF 112 sets output 12 PTT, where PTT is used to key radio 104A. Additionally, DTMF 112 sets output 13 AUDIO where AUDIO is used as a “line in” for radio 104A and where output 13 AUDIO comprises pre-recorded messages. DTMF 112 is configured with one message for normal correspondence, one message for reverse correspondence, and one message for out of correspondence. If a control by controller 110 is received and switch 108 fails to achieve correspondence, as determined by controller 110, DTMF 112 sets output 12 PTT and output 13 AUDIO where the message is a prerecorded message indicating an “out of correspondence” condition.


Additionally, controller 110 has two inputs MC4 and MC8 that are used to prevent the setting of outputs MC17, MC18 and MC19 thereby preventing control of switch 108. Inputs MC4 and MC8 are typically utilized in conjunction with track circuits to prevent the operation of switch 108 when a railway vehicle is within the detection zone. Once configured, inputs MC4 and MC8 will allow operation of switch 108 when both MC4 and MC8 are set, and disallow operation of switch 108 when either input MC4 or MC8 is not set.


One preferred power switch, model LP3000, has a feature for automatically restoring switch 108 to a “normal” position following a reverse movement of a railway vehicle. This option is configurable in software and is triggered by two inputs MC12 and MC13. Input MC12 is used to condition the controller 110 to automatically restore switch 108 to the normal position following a reverse movement of a railway vehicle. Input MC13 is used to trigger the restoration of switch 108 to the normal position. A falling edge (removal of a signal) on input MC13 will trigger the restoration of switch 108 after a configurable, pre-determined, time period. Accordingly, from the forgoing, it is apparent to one of skill in the art how to configure other power switches to achieve the teachings of the present discussion.


Power Switch Modifications


FIG. 4B is a diagram 400B illustrating the application and modifications of switch 108 according to an embodiment. In order to utilize the preferred switch 108 various modifications must be made as follows:


the B12 supply for pushbuttons 408 originates in MCU 118 and is switched by a front contact of relay 203B,


the B12 supply for MC4 and MC13 originates in MCU 118 and is switched by a front contact of relay 203B—the signal for MC13 is accomplished by the placement of a jumper from MC4 to MC13,


the B12 supply for manifold 404 originates in MCU 118 and is switched by a front contact of relay 203B (the normal solenoid is driven by the switched B12 in a logical AND circuit utilizing a front contact of relay 204D; the reverse solenoid is driven by the switched B12 in a logical AND circuit utilizing a front contact of relay 204C),


the B12 supply for inputs MC10 and MC11 originates in MCU 118 and is switched by a front contact of relay 203A (input MC10 is driven by the switched B12 in a logical AND circuit utilizing a front contact of relay 204A; input MC11 is driven by the switched B12 in a logical AND circuit utilizing a front contact of relay 204B),


input MC12 is driven by B12 that originates in MCU 118 that is switched by a front contact of relay 204B (the switched B12 is wired through toggle 234 where the circuit is used to either enable or disable the auto restore feature of switch 108; proximity sensors 406 are wired to MCU 118 as inputs, where the normal proximity sensor is NWK-MACH and the reverse proximity sensor is RWK-MACH), and


output MC17 is wired to the coil of relay 204C (NWZP) in MCU 118; where output MC18 is wired to the coil of relay 204D (RWZP) in MCU 118, DTMF 112 input 11 is wired through controller 118 to radio 104A, DTMF 112 output 12 is wired through controller 118 to radio 104A and switched by a front contact of relay 204E, and DTMF 112 output 13 is wired through MCU 118 to radio 104A.


Software in controller 110 for switch 108 is typically pre-configured by the manufacturer. Software utilities to modify certain operating parameters are also typically provided by the manufacturer. In one embodiment, controller 110 contains 65 standard configurable parameters and 4 auxiliary configurable parameters related to DTMF 112. Here, the four auxiliary parameters are: QUERY, REVERSE, TOGGLE, and NORMAL. The default setting for the auxiliary parameters is <locked>. Only the NORMAL and REVERSE parameters are modified. Each parameter is modified to a six digit numeric code in the form of XXXXYY, where XXXX represents a unique identification (ID) for the switch, as determined by the railroad, and YY represents the desired code to represent the given control, such as 11 for NORMAL, and 22 for REVERSE. Table 1 shows user-controlled parameters. Other parameters (except those shown in Table 1) remain at factory defaults.


Of course, the prior sections regarding the power switch discuss an exemplary portion of an exemplary embodiment of the invention. It is understood that equivalent portions having equivalent devices and means may be substituted, and are readily apparent to those of ordinary skill in the art after reading this disclosure.


Switch Circuit Controller


FIG. 5 illustrates the application of an exemplary switch circuit controller 114. Circuit controller 114 is mechanically linked to points 124. Circuit controller 114 operates by closing certain contacts when the points are in various positions. Circuit controller 114 has four outputs, 1 through 4, wired to MCU 118 as 1NWK-SWCC, 2NWK-SWCC, 1RWK-SWCC, and 2WK-SWCC respectively. Circuit controller 114 is utilized to provide an alternate method of determining the position of the points 124 from that provided by switch 108.


Contacts of circuit controller 144 operate as follows:


N—Full normal to, but not including, ¼″ from normal.


BR—¼″ from normal to full reverse.


ND—¼″ from reverse to full normal.


R—Full reverse to, but not including, ¼″ from reverse


The approach described for a MCU 118 is now continued with reference to FIG. 6. Again, this section discusses an exemplary portion of an exemplary embodiment of the invention. It is understood that equivalent portions having equivalent devices and means may be substituted, and are readily apparent to those of ordinary skill in the art after reading this disclosure.


Input Circuits


FIG. 6 is a diagram 600 that illustrates the inputs for logic controllers 202 according to an embodiment and where inputs for logic controller 202B are shown reflected from their actual position for clarity. Logic controllers 202 inputs operate as either a DC source input, or a DC sink input, according to the wiring of the COM input.


With nomenclature:




















K
Indication
R
Reverse



W
Switch
Z
Control



N
Normal
SWCC
Switch Circuit Controller



HB
Heart Beat
MACH
Machine










For each logic controller 202 the COM input line is wired to N12 thereby creating a sink for all inputs. Input 0 of each logic controller 202 is wired to B12 that is switched through a front contact of relay 203C. Input 1 of logic controller 202A is wired to 1NWK-SWCC from circuit controller 114. Input 1 of logic controller 202B is wired to 2NWK-SWCC from circuit controller 114.


Input 2 of logic controller 202A is wired to 1RWK-SWCC from circuit controller 114. Input 2 of logic controller 202B is wired to 2RWK-SWCC from circuit controller 114. Input 3 of logic controllers 202 are wired to NWK-MACH from switch 108. Input 4 of logic controllers 202 are wired to RWK-MACH from switch 108. Input 5 of logic controllers 202 are wired to B12 that is switched through a front contact of relay 204C. Input 6 of logic controllers 202 are wired to B12 that is switched through a front contact of relay 204D. Input 7 of logic controllers 202 are wired to B12 that is switched through a back contact of relay 204A. Input 10 of logic controllers 202 are wired to B12 that is switched through a back contact of relay 204B. Input 11 of logic controllers 202 are wired to B12 that is switched through a front contact of relay 203D. Input 12 of logic controllers 202 are wired to B12 that is switched through a back contact of relay 203B. Input 13 of logic controllers 202 are wired to B12 that is switched through pushbutton 210.


Input 14 of logic controller 202A is wired to output HB2 of logic controller 202B where HB2 is a pulsed output denoting the operational heartbeat of logic controller 202B. Input 14 of logic controller 202B is wired to output HB1 of logic controller 202A where HB1 is a pulsed output denoting the operational heartbeat of logic controller 202A. Input 15 of logic controllers 202 are wired to B12 that is switched through pushbutton 208. Of course, this section discusses exemplary portions of an exemplary embodiment of the invention. It is understood that equivalent portions having equivalent devices and means may be substituted, and are readily apparent to those of ordinary skill in the art after reading this disclosure.


Output Circuits


FIG. 7 illustrates the outputs for logic controllers 202 (outputs for logic controller 202B are shown reflected from their actual position for clarity). Outputs for logic controllers 202 operate as DC relays where the outputs operate as either DC source outputs or DC sink outputs depending on the wiring of control inputs. Each logic controller 202 has four control inputs labeled as COM0, COM1, COM3, and COM3, and where COM0 determines the operation of outputs 0, 1, 2, and 3, COM1 determines the operation of outputs 4, 5, 6, and 7, COM2 determines the operation of output 10, and COM3 determines the operation of output 11. All outputs for logic controller 202A are wired as source outputs with COM0, COM1, COM2 and COM3 wired either directly to B12, or wired to B12 through logic circuits. Outputs 0 through 10 of logic controller 202B are wired as sink outputs with COM0, COM1 and COM2 wired either directly to N12, or wired to N12 through logic circuits. Output 11 of logic controller 202B is wired as a source output with COM3 wired to B12.


COM2 of logic controller 202A is wired directly to B12. COM2 of logic controller 202B is wired directly to N12. When output 10 of logic controllers 202 are set a circuit is created driving the coil of relay 203A. Additionally, inputs for COM0 and COM1 of logic controllers 202 are supplied by outputs 10 where output 10 of logic controller 202A is B12 and output 10 of logic controller 202B is N12. For each logic controller 202 COM0 and COM1 are switched through front contacts of relay 203A. A failure of either logic controller to set output 10 will open the circuit for relay 203A thereby opening all circuits for outputs 1 through 7 of logic controllers 202.


Output 0 of logic controllers 202 are not used. Output 1 of logic controllers 202 creates a circuit for the RED aspect of position indicators 116. Outputs 1 of logic controllers 202 are switched through front contacts of relay 203A. Additionally, B12 and N12 is supplied through back contacts of relay 203A creating a circuit for the RED aspect of position indicators 116 when relay 203A is in the open position. Output 2 of logic controllers 202 create a circuit for the YELLOW aspect of position indicators 116. Output 3 of logic controllers 202 create a circuit for the GREEN aspect of position indicators 116. Output 4 of logic controllers 202 create a circuit to drive the coil of relay 204A. Output 5 of logic controllers 202 create a circuit to drive the coil of relay 204B. Output 6 of logic controllers 202 create a circuit to drive the coil of relay 203B. Output 7 of logic controllers 202 create a circuit to drive the coil of relay 204E. Output 10 of logic controllers 202 create a circuit to drive the coil of relay 203A. Output 11 of logic controllers 202 operate as a pulsed output denoting the operational heartbeat of the logic controllers 202. Output 11 of logic controller 202A is denoted as HB1 and is wired to input 14 of logic controller 202B. Output 11 of logic controller 202B is denoted as HB2 and is wired to input 14 of logic controller 202A. Like other sections, this section discusses exemplary portions of an exemplary embodiment of the invention. It is understood that equivalent portions having equivalent devices and means may be substituted, and are readily apparent to those of ordinary skill in the art after reading this disclosure.


PLC Program

One exemplary program for operating a method according to the invention operates in two distinct modes: initialization and operation. The initialization mode is entered when the logic controllers 202 are powered up or a reset signal is received on input 15. During the initialization mode various timers and flags are set to allow the program to achieve a stable operating state. Additionally the program begins generating a periodic heartbeat on output 11. The heartbeat is programmed for a continuous duty cycle of 3 seconds on and 7 seconds off. Each logic controller 202 reads the other logic controllers 202 heart beat on input 14. If during the initialization, or operational modes the received heartbeat is not detected or falls outside of the allowable timing parameters output 10 is turned off thereby opening circuits on outputs 0 through 7. In this state the indicators 116 will display a RED aspect, and switch 108 will be prevented from being controlled by the open circuit on relay 203B. Additionally, during the operating mode program will turn off output 10 under several conditions where an input does not agree with a calculated state or an output. These checks include certain feedback circuits that include inputs 7, 10, and 12.


Once the program initializes it enters the operational mode. During this mode the program executes in a continuous loop that reads the inputs and sets the outputs according to the programmed logic. In addition to the operations already described, the general operation of a system for a remotely controlled switch according to various embodiments is continued. This section discusses an exemplary method of an exemplary embodiment of the invention. It is understood that equivalent methods (and portions of methods) having equivalent or substantially similar ends may be substituted, and are readily apparent to those of ordinary skill in the art after reading this disclosure. To further aid understanding of the invention, program mnemonics are provided with the drawings as the Mnemonics Listing.


Operation

One method according to the invention is shown in FIG. 8 as a switch algorithm 800, which may be practiced as software. The switch algorithm 800 operates by applying both software logic and relay logic to the operation of switch 108. Four goals of the switch algorithm 800 are: to allow the remote control of switch 108, provide feedback on the status of switch 108 to railway personnel, prevent the control of switch 108 when occupied or other operating conditions require, and prevent the control of switch 108 in the presence of a component or logical failure.


Operational control of the switch algorithm 800 begins with a receive wireless command act 810 in which the receipt of a radio dual tone multi-frequency command received by DTMF 112 that is generated by radio 104B. DTMF 112 decodes the message, and once validated to match the programmed codes in a validate codes act 820, the DTMF 112 causes controller 110 to execute the control by setting outputs MC17 for a NORMAL command, or MC18 for a REVERSE command in a control command act 830. These outputs set relays 204C and 204D, respectively. These relays drive the solenoids of manifold 404 but are switched by relay 203B. Relay 203B is the Lock Relay, set (on) when unlocked and reset (off) when locked. Relay 203B is set only when track circuits 102 are un-occupied, certain software timers are not running, and relay 203A is set (on). If relay 203B is reset, switch 108 is locked and cannot be controlled. Accordingly, in a check relay act 840, relay 203B is queried to determine if it is in a condition for operation. If the switch 203B is in a condition for operation, then the switch algorithm 800 proceeds to a detect correspondence query 850. If the switch 203B is not in a condition for operation, then the relay 203B is in a reset mode and the switch 108 is locked as shown in the relay off act 845.


The software timers that govern the operation of relay 203B may include a 15-minute approach timer. The approach timer is used to lock the switch for 15 minutes after the switch has reached correspondence as indicated by logic controller 202 inputs 1, 2, 3, 4, 5, 6, 7, and 8. As indicated above, while the approach timer is running switch 108 cannot be re-controlled. The approach timer can be slotted off by the occupancy track circuits 102.


When controller 110 detects correspondence as governed by inputs MC10 and MC11 in the detect correspondence query 850, controller 110 causes DTMF 112 to transmit via radio 104A a pre-recorded message—one for normal correspondence and one for reverse correspondence in a transmit act 860. Thus, if controller 110 detects a failure to achieve correspondence within a predetermined time after receiving a control controller 110 causes DTMF 112 to transmit an out of correspondence message on radio 104A in an correspondence failure act 855.


Feedback to railway personnel on the condition of points 124 in provided in a condition indicator act 870, and includes the pre-recorded messages transmitted following a control message and also the display of the aspects for indicators 116. Indicators 116 are normally turned off and are only turned on following the receipt of a control message or if relay 203A is reset (off). The GREEN aspect of indicator 116 is used to indicate the points 124 are in the normal position. The YELLOW aspect of indicator 116 is used to indicate the points 124 are in the reverse position. The RED aspect of indicator 116 is used to indicate points 124 are in an unknown, indeterminate, or illegal, position or the system has suffered a failure. Exemplary failures in the system may include a failure to detect a heartbeat as previously described and failures relating to the states and status of various inputs and outputs.


Thus, the switch algorithm 800 logically validates that all position indications on inputs 1, 2, 3 and 4 are in agreement according to the logically calculated state. Additionally the switch algorithm 800 validates that the state of relay 203B matches the calculated state of output 6. Any failure of the system in either the heartbeat or the calculated states causes the output 10 of logic controllers 220 to be turned off. This opens relay 203A and puts the system in the state previously described. Once in this state the system is manually reset in order to allow remote control of switch 108. Similarly, the system is reset by the application of push button 208A.


Of course, it should be understood that the order of the acts of the algorithms discussed herein may be accomplished in different order depending on the preferences of those skilled in the art, and such acts may be accomplished as software, and that equivalent methods (and portions of methods) having equivalent or substantially similar ends may be substituted, and are readily apparent to those of ordinary skill in the art after reading this disclosure. Furthermore, though the invention has been described with respect to a specific preferred embodiment, many advantages, variations and modifications will become apparent to those skilled in the art upon reading the present application. It is therefore the intention that the appended claims and their equivalents be interpreted as broadly as possible in view of the prior art to include all such variations and modifications.












TABLE 1





PARAMETER
SET TO
DESCRIPTION
EXPLANATION







06
00
Self Restore
Sets self restore function to be controlled by





MC12


07
05
Restore Time (sec)
Seconds after falling edge of MC13 to control





switch normal for self restore.


08
00
Restore Time (min)
Minutes after falling edge of MC13 to control





switch normal for self restore


30
00
Toggle function
Disables toggle input MC2


31
01
Normal/Reverse Function
Enables inputs MC1 and MC3


44
01
Throw Disable MC8
Set input MC8 to act as a normally open





contact.


45
00
Throw Disable MC4
Set input MC4 to act a a normally closed





contact.


47
01
Third Voice Enable
Sets DTMF 112 to transmit out of





correspondence message when necessary.


63
90
Third Voice Interval
Sets DTMF 112 to transmit out of





correspondence message every 90 minutes





when switch 108 is out of correspondence.



















Mnemonics 1/8



















00000
LOD
M0014



00001
OUT
Q0000



00002
LODN
Q0002



00003
ANDN
Q0003



00004
AND
M0004



00005
AND
Q0010



00006
OUT
Q0001



00007
LOD
M0005



00008
OUT
Q0002



00009
LOD
M0003



00010
OUT
Q0003



00011
LOD
M0007



00012
ANDN
M0017



00013
ANDN
I0006



00014
AND
Q0010



00015
ANDN
M0035



00016
ANDN
M0027



00017
OUT
Q0004



00018
LOD
M0006



00019
ANDN
I0005



00020
AND
Q0010



00021
ANDN
M0035



00022
ANDN
M0027



00023
OUT
Q0005



00024
LOD
M0001



00025
AND
M0002



00026
AND
Q0010



00027
SET
Q0006



00028
TIM
T017




0100



00030
LODN
M0001



00031
LODN
M0002



00032
TIM
T021




0020



00034
ORLOD



00035
ORN
Q0010



00036
RST
Q0006



00037
LOD
M0001



00038
OUT
Q0007



00039
LODN
M0010



00040
ANDN
M0000



00041
OUT
Q0010



00042
LODN
M0010



00043
AND
M0050



00044
OUT
Q0011



00045
LOD
M0301



00046
SET
M0000



00047
SET
M0027



00048
LOD
M0000



00049
TIM
T001




0100



00051
RST
M0000



00052
LOD
M0002



00053
RST
M0027



00054
LOD
I0000



00055
AND
I0011



00056
TIM
T002




0100



00058
OUT
M0001



00059
LODN
M0012



00060
ANDN
M0013



00061
AND
M0002



00062
LOD
M0020



00063
ANDN
M0027



00064
ORLOD



00065
OR
M0017



00066
LOD
I0013



00067
ANDN
M0032



00068
AND
M0001



00069
ORLOD



00070
OUT
M0002



00071
LOD
I0013



00072
TIM
T010




0020



00074
OUT
M0032



00075
LODN
M0002



00076
AND
Q0010



00077
ANDN
M0011



00078
TIM
T004




9000



00080
SET
M0017



00081
LOD
M0017



00082
LOD
I0005



00083
OR
I0006



00084
ANDLOD



00085
RST
M0017



00086
LOD
M0011



00087
ANDN
M0002



00088
ANDN
M0027



00089
SET
M0020



00090
LOD
M0002



00091
AND
Q0006



00092
TIM
T023




0010



00094
RST
M0020



00095
LODN
M0010



00096
ANDN
M0030



00097
AND
M0012



00098
ANDN
Q0006



00099
ANDN
I0013



00100
OUT
M0003



00101
LODN
M0010



00102
ANDN
M0030



00103
AND
M0013



00104
ANDN
Q0006



00105
ANDN
I0013



00106
OUT
M0005



00107
LODN
M0002



00108
LODN
M0001



00109
SOTU



00110
ORLOD



00111
LOD
M0015



00112
ANDN
M0026



00113
ORLOD



00114
OR
I0013



00115
SET
M0004



00116
LOD
M0004



00117
LOD
M0016



00118
OR
M0023



00119
ANDLOD



00120
AND
M0001



00121
TIM
T003




3000



00123
LOD
M0002



00124
SOTD



00125
ORLOD



00126
RST
M0004



00127
RST
M0023



00128
RST
M0016



00129
LOD
M0011



00130
LODN
M0001



00131
AND
M0002



00132
ORLOD



00133
LOD
I0013



00134
SOTU



00135
ORLOD



00136
SET
M0023



00137
LOD
M0004



00138
ANDN
M0023



00139
TIM
T005




9000



00141
SET
M0016



00142
LODN
M0014



00143
AND
I0001



00144
AND
I0003



00145
ANDN
I0002



00146
ANDN
I0004



00147
OUT
M0007



00148
LODN
M0014



00149
AND
I0002



00150
AND
I0004



00151
ANDN
I0001



00152
ANDN
I0003



00153
OUT
M0006



00154
LODN
I0012



00155
OR
I0005



00156
OR
I0006



00157
ANDN
Q0006



00158
LOD
Q0006



00159
AND
I0012



00160
ORLOD



00161
LODN
Q0004



00162
ANDN
I0007



00163
ORLOD



00164
LODN
Q0005



00165
ANDN
I0010



00166
ORLOD



00167
LOD
00004



00168
AND
I0007



00169
ORLOD



00170
LOD
Q0005



00171
AND
I0010



00172
ORLOD



00173
TIM
T000




0050



00175
OR
M0042



00176
OUT
M0010



00177
LODN
I0000



00178
ORN
I0011



00179
BPS



00180
TIM
T006




0050



00182
OUT
M0011



00183
BPP



00184
TIM
T019




0300



00186
OUT
M0030



00187
LOD
M0007



00188
AND
M0022



00189
OUT
M0012



00190
LOD
M0006



00191
AND
M0021



00192
OUT
M0013



00193
LOD
I0001



00194
OR
I0003



00195
LOD
I0002



00196
OR
I0004



00197
ANDLOD



00198
TIM
T007




0010



00200
SET
M0014



00201
LOD
I0015



00202
SOTU



00203
RST
M0014



00204
LOD
M0007



00205
SOTU



00206
LOD
M0006



00207
SOTU



00208
ORLOD



00209
LOD
I0005



00210
SOTU



00211
ORLOD



00212
LOD
I0006



00213
SOTU



00214
ORLOD



00215
SET
M0015



00216
LOD
M0015



00217
TIM
T008




0030



00219
RST
M0015



00220
LOD
I0005



00221
SOTU



00222
AND
Q0006



00223
ANDN
M0026



00224
SET
M0022



00225
LOD
M0003



00226
SOTD



00227
AND
M0012



00228
LOD
I0006



00229
AND
Q0006



00230
ORLOD



00231
LOD
M0035



00232
SOTU



00233
ORLOD



00234
LOD
M0017



00235
SOTU



00236
ORLOD



00237
OR
I0013



00238
RST
M0022



00239
LOD
I0006



00240
SOTU



00241
AND
Q0006



00242
SET
M0021



00243
LOD
M0005



00244
SOTD



00245
AND
M0013



00246
LOD
I0005



00247
AND
Q0006



00248
ORLOD



00249
LOD
M0035



00250
SOTU



00251
ORLOD



00252
LOD
M0017



00253
SOTU



00254
ORLOD



00255
OR
I0013



00256
RST
M0021



00257
LOD
Q0006



00258
CMP >= (W)




T017





30





M0024




00262
CMP <= (W)




T017





80





M0025




00266
LOD
M0024



00267
AND
M0025



00268
SET
M0026



00269
LOD
M0026



00270
TIM
T018




0055



00272
RST
M0026



00273
LODN
M0007



00274
ANDN
M0006



00275
LODN
I0005



00276
ORN
I0006



00277
ANDLOD



00278
TIM
T026




0020



00280
OR
M0301



00281
SET
M0035



00282
LOD
I0005



00283
OR
I0006



00284
RST
M0035



00285
LOD
I0014



00286
SOTU



00287
OUT
M0041



00288
LOD
I0014



00289
SOTD



00290
OUT
M0040



00291
LOD
M0041



00292
ANDN
T012



00293
LOD
M0040



00294
ANDN
T011



00295
ORLOD



00296
LOD
I0014



00297
AND
T013



00298
ORLOD



00299
LODN
I0014



00300
AND
T014



00301
ORLOD



00302
ANDN
M0301



00303
ANDN
M0000



00304
SET
M0042



00305
LOD
I0015



00306
LOD
I0012



00307
ANDN
I0005



00308
ANDN
I0006



00309
AND
I0007



00310
AND
I0010



00311
ORLOD



00312
RST
M0042



00313
LOD
I0014



00314
ANDN
I0015



00315
BPS



00316
TIM
T011




0020



00318
BPP



00319
TIM
T013




0040



00321
LODN
I0014



00322
ANDN
I0015



00323
BPS



00324
TIM
T012




0060



00326
BPP



00327
TIM
T014




0080



00329
LODN
M0043



00330
ANDN
M0042



00331
ANDN
I0015



00332
OUT
M0050



00333
TIM
T015




0030



00335
LOD
T015



00336
LOD
M0043



00337
ANDN
T016



00338
ORLOD



00339
OUT
M0043



00340
TIM
T016




0070



00342
END









Claims
  • 1. A railroad switch system, comprising: a railroad track in a dark territory, the railroad track comprising a main track segment,a first track segment,a second track segment, anda switch point that selectively couples the main railroad track segment to the first track segment or the second track segment;a power switch coupled to the switch point;a switch controller for controlling the operation of the power switch;a dual tone multiple frequency (DTMF) module for receiving a signal, the DTMF coupled to the switch controller;the switch controller coupled to a main control unit (MCU), the MCU adapted to receive a wireless signal via a wireless communications device;a switch circuit controller coupled between the MCU and the switch point;a first track circuit coupled between the first track segment, main track segment and the MCU; anda second track circuit coupled between the second track segment and the MCU.
  • 2. The system of claim 1 further comprising a second wireless communications device that is communicatively coupled to the first wireless communications device.
  • 3. The system of claim 1 wherein the system is powered with a remote power source coupled to the switch.
  • 4. In a dark territory portion of a railroad track, a switch system comprising: a controller coupled to a railroad main control unit (MCU);a dual tone multiple frequency module (DTMF) coupled to the controller, the DTMF coupled to the MCU;the connector adapted to couple to a switch point, the switch point located in a dark territory of a railroad track; andthe MCU coupled to a wireless receiver.
CROSS REFERENCE TO RELATED APPLICATIONS

The invention is related to, and claims priority from United States Provisional patent application Ser. No. 11/028,753, filed on Jan. 3, 2005, by Beaman, et al., and entitled METHOD AND APPARATUS FOR CONTROLLING RAILWAY SWITCHES.

Continuations (1)
Number Date Country
Parent 11028753 Jan 2005 US
Child 12217184 US