1. Field of the Invention
The apparatus and method of the present invention relates to wireline operations in the recovery of oil and gas. More particularly, the present invention relates to a method and apparatus for controlling well pressure while undergoing wireline operations on subsea blowout preventers on the subsea floor.
2. General Background of the Invention
In conducting wireline operations, many types of tools are positioned on the lower end of a wireline, which is a steel cable or the like, lowered into the well bore in order to undertake certain tests downhole. Because in the past there have been difficulties in undertaking wireline work with the potential hazard of blowouts in the well, there has been developed and patented by Harper Boyd, a side entry sub assembly which is patented under U.S. Pat. No. 4,681,162 and reissued under U.S. RE 33,150. This patented device, which is placed below the top drive on the rig floor, includes a side entry portion which enables the wireline to extend through the side entry passage and into the main passage and downward into the drill string. Although the use of the side entry sub is common for drilling, the system has never been applied safely on subsea blowout preventers which are located in deep water, since controlling the well pressure at deep depths is very difficult. In deep waters of the Gulf of Mexico, there would be provided a floating subsea riser which would extend from the rig floor, on the Gulf surface, to the blowout preventers on the floor of the Gulf, sometimes some 4,000 to 10,000 feet in distance. It would be quite impractical to run a high-pressure line from the rig floor to the BOP stack on the Gulf floor to tie into the annular preventer so that one could pressure test the wireline. The BOP's need to be pressure tested, but the riser cannot take high pressure tests above the blowout presenters, or it would rupture and expel hydrocarbons into the Gulf waters. So, there is a need to be able to conduct subsea wireline operations in deep waters under pressure so that in the event a well would “come in” during the operations, the blowout would not reach the riser to the rig floor to avoid rupture of the floating subsea riser and a major catastrophe.
The apparatus and method of the present invention solves the problems in a simple and straightforward manner. What is provided is a method for conducting wireline operations in a deep, subsea location, which includes providing a rig on the surface of a body of water, having a riser extending from the rig floor to the floor of the deep body of water; an annular preventer positioned on the end of the riser on the sea floor; a plurality of rams, including blind and pipe rams positioned below the riser to prevent a blowout into the riser (the annular preventer and rams may be referred to as the blowout preventers or BOPs or BOP stack); a wireline subsea blowout preventer control head assembly (the assembly) lowered into the riser on a lubricator to the level into the annular preventer; placing the lubricator within the blowout preventers; lowering a wireline disposed through the assembly so that the tool within the assembly may be lowered beyond the blowout preventers to conduct wireline operations; providing a means to pressure off the lubricator so that should a blowout occur during wireline operations, any pressure would be prevented from entering the riser, but would be contained by the lubricator.
In a second preferred embodiment, a method of conducting wireline operations with a wireline tool on a wireline into a subsea well is also disclosed. The method includes providing a rig having a riser extending from a rig floor, with the riser extending to a BOP stack on the sea floor. A casing lubricator is concentrically lowered into the riser and then the wireline tool is concentrically lowered through the casing lubricator and into the riser.
The method includes suspending the wireline at the top of the casing lubricator and placing within an internal portion of a first drill pipe a stripping cable. The stripping cable is connected to the wireline suspended at the top of the casing lubricator. The method further comprises connecting the first drill pipe to the casing lubricator, and thereafter lowering the casing lubricator.
Next, the wireline is suspended at the top of the first drill pipe, and the wireline is disconnected from the stripping cable. The method further comprises placing within an internal portion of a second drill pipe the stripping cable, and connecting the stripping cable to the wireline suspended at the top of the first drill pipe. Next, the second drill pipe can be connected to the first drill pipe, and then, the second drill pipe is lowered. The steps of suspending the wireline at the top of the first drill pipe through lowering the drill pipe is known as stripping into the well, and the lowering of the drill string lubricator into the riser by stripping the stripping cable is performed until the casing lubricator is at an annular preventer located in the BOP stack, with the drill string lubricator extending up to the rotary table on the drill floor.
The method further includes closing the annular preventer about the casing lubricator. The operator can then rig up a control head assembly at the top of the drill string. In one embodiment, when the annular preventer is closed about the casing lubricator, a seal is formed about the casing lubricator and the method further comprising testing the seal about the casing lubricator.
In another embodiment, the step of lowering the wireline tool further includes closing a blind ram within the BOP stack, and then, lowering the wireline tool to above the closed blind ram. The method further comprises opening the blind ram and lowering the wireline tool into the well.
In one embodiment, the step of suspending the wireline is accomplished by placing a cable t-clamp about the wireline and installing a rope socket. Additionally, the steps of suspending the wireline at the top of the drill string lubricator includes providing a c-plate means and engaging the c-plate means with a rope socket that is attached to the wireline.
In one of the preferred embodiments, the control head assembly may be a side entry device. The control head assembly may have a first passage for the wireline and a second fluid passage. The fluid passage may be used for pumping the fluid through the second passage into the lubricator. In one of the preferred embodiments, the wireline is an electric wireline and the method further comprising performing logging operations with the wireline tool.
An advantage of the present invention includes increased safety since the work string is concentrically located within the riser and sealed within the annular preventer. Another advantage is that the operator can pump a kill fluid through the control head or side entry device if an unexpected pressure develops within the inner portion of the lubricator.
Yet another advantage is the method disclosed herein requires a minimum amount of casing to be run while the remainder of the work sting is drill pipe. This results in a savings on the cost of the rental of casing. Casing is larger and bulker than drill pipe, and therefore, takes up more room on these exotic locations. Thus, another advantage is the method employed uses less casing and therefore, takes up less space and requires less support such as vessels to transport and stage the process.
Therefore, it is an object of the present invention to provide a system for conducting wireline operations in subsea conditions at the floor of the seabed, so as to prevent any undue pressure from rupturing the riser between the rig floor and the subsea floor.
It is a further object of the present invention to provide a method of conducting wireline operations deep within subsea conditions, without subjecting the riser between the rig floor and the seabed to blowout pressures.
It is a further object of the present invention to provide a wireline subsea blowout preventer control head assembly system used in subsea conditions for allowing wireline work to be conducted at the sea floor, under pressure, so as to allow pressure testing of components of the system without fear of compromising the integrity of the riser which may cause a catastrophic oil or gas spill into the body of water. These, as well as many other objects, will be apparent from a reading of the following description.
For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements and wherein:
As part of the overall assembly, the lower end 15 of the riser 18 would terminate and attach to an annular preventer 24, known in the art, and commercially available from Hydril Inc., and would not have to be discussed in detail. The annular preventer 24 is positioned above a series of blowout preventers 26 (BOP's 26), which together would prevent any blowout or excess pressure from downhole to be prevented by closing off the passage of the fluids up the riser 18. The BOP's 26 may be a series of blind and pipe rams very well known in the art.
Reference is now made to
It is important to note with the use of the assembly 10 as seen in FIGS. 3 and 4A-4C, there is provided a head catcher 50 secured to the lower end 20 of the assembly 10, the head catcher of the type commonly used in grease work on a rig, but not heretofore used in connection with high pressure wireline operations conducted at subsea depths. The tool head catcher 50 secured to the lower end of the assembly 10 is connected at its lower end to the length of assembly 10, with the lower end of the pipe 31 connected to a tool trap 58, again known in the art in oilrig grease work, but not with subsea high pressure wireline operations.
As seen further in
For clarification, the tool trap 58 is well known in the art, in that it is a spring-loaded assembly which remains open as long as a wireline tool 34 is extending through it. When the tool 34 moves above the trap 58, a spring-loaded trap door 59 closes to seal off the opening, so that the tool 34 may not inadvertently be dropped below the trap 58. When the tool 34 moves above the trap 58, a spring-loaded trap door 59 closes to seal off the opening, so that the tool 34 may not inadvertently be dropped below the trap 58. If however the tools were pulled up too high and hits the head catcher 50, the head catcher will latch on the rope socket 60, to hold on to the tools if the wireline is pulled out of the rope socket 60. If however the head catcher 50 fails, then the trap door 59 is closed due to it being spring loaded, and therefore, the tools are kept from falling down hole.
Referring again to
Referring now to
As seen in
The joint of casing 100 is placed within the rotary table 102 on the rig 12 as seen in FIG. 8. As those of ordinary skill will appreciate, drill collar slips can be used to lock the joint of casing 100 in the rotary table 102.
Then, the operator can run into the riser 18 with the wireline 106. The wireline can be a slick line, braided line, electric line or other cable. Before running into the well, the wireline tool 104 can be checked out at the surface in order to ensure that the tool 104 is correctly assembled. In the case where the tools are electronic, the tools are tested for competency and that they form part of a complete circuit. The wireline tool 104 can be lowered via conventional means such as a wireline unit on wireline 106 into the riser 18. In one of the preferred embodiments, the operator will lower the wireline tool 104 to the ocean floor, and more specifically, will lower to just above the blind rams 26a. The blind rams 26a may be closed so that the possibility of tool 104 detaching and falling downhole is obviated.
It should be noted that in this application, a single joint of casing is referred to as a joint of casing 100 (FIG. 8). The collective joints of casing lowered into the riser is referred to as the casing lubricator 105 (see FIG. 11). A single drill pipe is referred to as a drill pipe joint 117 (see FIG. 9). The collective drill pipe joints lowered into the riser is referred to as the drill string lubricator 118 (see FIG. 11). And, the collective drill string lubricator 118 together with the casing lubricator 105 is referred to as the lubricator 120 (see FIG. 11).
Once the tool 104 has been lowered to the desired depth (which may be just above the blind rams 26a), a cable clamp 108 (as seen in
A detailed view of the rig floor 13 with the casing lubricator 105 within the rotary table 102 is seen in
As seen in
Stripping a cable into the inner portion of a tubular member is well known in the art, but will now be described in more detail. The procedure for stripping into the joints of drill pipe include rigging up a stripper wireline unit (not shown) in order to strip the stripping cable 116 into the drill pipe that is being lowered into the riser 18. It should be noted that the rigging up of the stripper wireline unit includes tying the stripper wireline unit down on rig floor 13, placing a sheave at the crown of the rig 12, and placing sinker bars with the connector 114 at the end of the stripping cable 116.
Hence, the steps of stripping the stripping cable 116 into the drill string lubricator 118 may be summarized with a collective reference to
1. Raising a sinker bar means to a derrick man located in the monkey boards of the rig 12; the derrick man places the sinker bar means into the inner diameter of the drill pipe joint 117. Note that the sinker bar means are attached to the end of the stripping cable 116.
2. The derrick man will latch the drill pipe joint 117 into elevator means 122, with the elevator means 122 being connected to the traveling block 124 of the rig.
3. The connector head 114 on the stripping cable 116 is attached to the connector 112 on the wireline 106 and weight of the wireline is picked up in order to remove the c-plate 110.
4. Stabbing the drill pipe joint 117 into the casing lubricator 105 and thereafter threadedly connecting the two; the stripping cable 116 of the stripping unit does move longitudinally up or down during the stripping process. Generally, the wireline 106 does not move longitudinally up or down during the stripping process. As noted earlier, a cross-over sub means may be required.
5. Removing the rotary slips and concentrically lowering the made-up drill pipe joint 117 and the casing lubricator 105 into the riser 18.
6. Placing the rotary slips into the rotary table 102 in order to hold the drill pipe joint 117 at the rig floor 13.
7. Sliding the c-plate 110 under the connector 112 on top of the drill pipe joint 117; and, unlatching the connector head 114 from the connector 112.
Steps 1-7 are repeated in order to strip the entire drill string lubricator 118 into the riser 18.
As noted earlier, the wireline tool 104 requires use of the large inner diameter of the casing lubricator 105; however, at least a portion of the lubricator 120 can be of the smaller diameter size (drill pipe) as seen in
Therefore, the sequential lowering into the riser of the individual joints of drill pipe that make up the lubricator 120 includes the process of stripping the stripping cable 116 into the individual joints of drill pipe. The stripping into the individual joints of drill pipe continues until the casing lubricator 105 is lowered to the annular preventer 24. Once the casing lubricator 105 is at the annular preventer 24, the annular preventer 24 is closed about the casing lubricator 105 thereby forming a seal.
After completing stripping into the riser 18, the operator would rig down the stripper wireline unit and rig up a control head assembly. As seen in
As seen in
In one embodiment, it is possible to rig up a swivel means 131 that would allow optional rotation of the entire system including the lubricator 120, if such a feature is desired, as understood by those of ordinary skill in the art. The swivel means 131 would be placed below the control head 80. The swivel means 131 may be of the type referred to as lockable swivel means. It is further possible to place a drill pipe blow out preventor means 140, which is commercially available, below the swivel means 131, but above the rotary table 102.
In a preferred embodiment, the method may further comprise performing a pressure test with the lubricator 120 concentrically within the riser 18, namely the casing lubricator 105 is within the closed annular preventer 24 and the lubricator 120 extending therefrom. This allows for checking to make sure there is a seal between the casing lubricator 105 and the annular preventer 24.
Once the operator determines it is proper to open the blind rams 26a, the blind rams 26a are opened and the wireline 106 is lowered into the well 27. The operator can then perform wireline operations. The wireline operations may include logging the subterranean reservoirs for hydrocarbons, checking on cement bonding to the casing, production profiling, etc. With the design of the present invention, the operator would be able to monitor the pressure within the lubricator 120 during the operations thereby preventing pressure related problems, pollution, etc.
Referring again to
Once the wireline tool 104 has completed the task, the process may further include pulling the wireline 106 and the wireline tool 104 out of the well 27. Once the wireline tool 104 is above the blind rams 26a and pipe rams 26b of the subsea BOP stack, the operator can close the blind rams 26a to seal off the well pressure. The pressure within the lubricator 120 is then bleed off. Now, with the blind rams 26a closed, if the wireline tool 104 becomes detached from the wireline 106 for any reason the blind rams 26a would prevent the wireline tool 104 from falling down hole and keeping the well controlled.
The operator would extract the wireline 106 until the tools are below the junction of the casing-drill string intersection. Once the operator determines that the wireline tool 104 is at this position, the control head assembly 80 would then be rigged down. This would include breaking the connection of the drill string at the rig floor 13 (the connectors will be at the rig floor) and making up the c-plate 110, on top of the drill string lubricator 118. Next, the wireline is slacked off and the wireline is disconnected via the connector 112. The control head assembly 80 can then be removed.
The method would include stripping the drill string lubricator 118 out the riser 18 until the first stand of the casing lubricator 105 is at the rotary table 102 of the rig floor 13. The process of stripping out of the well is essentially the same as stripping into the well, except in reverse. The wireline is stripped one drill pipe stand at a time. Once the drill string lubricator 118 is racked back in the derrick, then the wireline tools 104 are completely removed from the casing lubricator 105.
Next, the remainder of the casing lubricator 105 is pulled from the riser 18. This process is accomplished by setting the drill collar slips to set the casing at the rig floor, disconnecting and then sequentially pulling out all the remaining casing joints in this manner, said process being very well known in the art.
In
Reference is now made to
The foregoing embodiments are presented by way of example only; the scope of the present invention is to be limited only by the following claims and the proper scope of equivalents thereto.
This is a continuation in part application of Ser. No. 10/119,172 filed on 9 Apr. 2002 now abandoned which is a continuation application of Ser. No. 09/571,787 filed 16 May 2000, now U.S. Pat. No. 6,367,553.
Number | Name | Date | Kind |
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3656549 | Holbert, Jr. et al. | Apr 1972 | A |
4307783 | Lanmon, II | Dec 1981 | A |
4313694 | Cox | Feb 1982 | A |
4673041 | Turner et al. | Jun 1987 | A |
4836289 | Young | Jun 1989 | A |
6263982 | Hannegan et al. | Jul 2001 | B1 |
Number | Date | Country | |
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20030121666 A1 | Jul 2003 | US |
Number | Date | Country | |
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Parent | 09571787 | May 2000 | US |
Child | 10119172 | US |
Number | Date | Country | |
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Parent | 10119172 | Apr 2002 | US |
Child | 10368130 | US |